Sliding vane and compressor
阅读说明:本技术 滑片及压缩机 (Sliding vane and compressor ) 是由 魏会军 徐嘉 丁少鹏 杨欧翔 邓丽颖 柳鹏 于 2020-07-23 设计创作,主要内容包括:本发明公开一种滑片及压缩机,滑片包括用于与滑槽可移动配合的第一表面,第一表面设有向内凹设的第一动压部,第一动压部的底壁设有向内凹设的第一减压部,第一动压部与所述第一减压部连通,滑片在滑槽内往复运动,流体介质在剪切作用下,沿滑片的第一表面与滑槽的内壁间的设计间隙流动进入第一动压部的区域,滑片倾斜导致第一动压部在不同位置对应的间隙尺寸存在差异,其中,间隙越小,动压效应越强,流体膜承载力越大,如此,可以使得滑片沿厚度方向产生与倾斜方向相反的作用力矩,减缓滑片倾斜,进而降低压缩机损耗;在第一动压部内部设置第一减压部可以提升第一动压部内部空间的体积,避免沿滑片厚度方向的产生作用力发生突变。(The invention discloses a slip sheet and a compressor, wherein the slip sheet comprises a first surface movably matched with a sliding groove, the first surface is provided with a first movable pressing part which is inwards concavely arranged, the bottom wall of the first movable pressing part is provided with a first pressure reducing part which is inwards concavely arranged, the first movable pressing part is communicated with the first pressure reducing part, the slip sheet reciprocates in the sliding groove, a fluid medium flows into a region of the first movable pressing part along a designed gap between the first surface of the slip sheet and the inner wall of the sliding groove under the shearing action, the size of the gap corresponding to different positions of the first movable pressing part is different due to the inclination of the slip sheet, wherein the smaller the gap is, the stronger the dynamic pressure effect is, and the larger the bearing capacity of a fluid film is, so that the slip sheet can generate an action torque opposite to the inclination direction along the thickness direction, the inclination of the slip sheet is slowed down, and the; the first pressure reducing part is arranged in the first dynamic pressure part, so that the volume of the inner space of the first dynamic pressure part can be increased, and sudden change of acting force generated along the thickness direction of the sliding piece is avoided.)
1. A slip sheet is characterized by comprising a first surface which is movably matched with a sliding chute, wherein the first surface is provided with a first movable pressing part which is inwards concave, the bottom wall of the first movable pressing part is provided with a first pressure reducing part which is inwards concave, and the first movable pressing part is communicated with the first pressure reducing part;
or the first surface is provided with a second movable pressing part and a second pressure reducing part which are both inwards concave, the second movable pressing part and the second pressure reducing part are arranged at intervals, the distance between the second movable pressing part and the second pressure reducing part is L, and L is more than or equal to 5 mu m and less than or equal to 2000 mu m.
2. The slider according to claim 1, wherein the depth of said first movable pressing portion is H1, wherein H1 is 1 μm or less and 50 μm or less.
3. The sliding vane according to claim 1, wherein the first dynamic pressure portion is a first dynamic pressure hole, the first pressure reducing portion is a first pressure reducing hole, the first dynamic pressure hole is coaxially arranged with the first pressure reducing hole, and a hole diameter of the first dynamic pressure hole is larger than a hole diameter of the first pressure reducing hole.
4. The sliding vane of claim 3, wherein the ratio of the sum of the areas of the first dynamic pressure holes to the area of the first surface is a, wherein a is 0.03 and 0.5.
5. The slider of claim 3, in which the depth of said first relief hole is H2, wherein 0.02mm ≦ H2 ≦ 1 mm;
the ratio of the depth of the first pressure relief hole to the aperture of the first pressure relief hole is b, wherein b is more than or equal to 0.1 and less than or equal to 10.
6. The slide of claim 3, wherein the diameter of the first movable pressing part is D, wherein D is 10 μm or less and 1000 μm or less.
7. The sliding vane of any one of claims 3 to 6, wherein the first dynamic pressure holes are arranged in an array; and/or the first pressure relief vents are arranged in an array.
8. The slip sheet of claim 7, wherein the first pressure relief hole has a shape of one or more of an elliptical hole, a triangular hole, a diamond hole, a square hole, a rectangular hole, a circular hole, and a hexagonal hole.
9. The sliding vane of claim 7, wherein the first dynamic pressure holes are one or more of oval holes, triangular holes, diamond holes, square holes, rectangular holes, circular holes and hexagonal holes.
10. The vane of claim 9, wherein the first dynamic pressure portion is a first dynamic pressure groove, and the first decompression portion is a first decompression groove.
11. The sliding vane according to claim 1, wherein the second dynamic pressure portion is a second dynamic pressure groove, the second pressure reducing portion is a second pressure reducing groove, and the extending direction of the second dynamic pressure groove and the second pressure reducing groove is arranged at an angle with the flowing direction of the fluid on the first surface.
12. A compressor, characterized by comprising a sliding vane according to any one of claims 1 to 11.
13. The compressor of claim 12, further comprising a cylinder defining a slot, wherein the sliding piece is movably disposed in the slot, and the first surface faces a sidewall of the slot.
14. The utility model provides a compressor, its characterized in that includes the cylinder, the cylinder is equipped with the spout that is used for installing the gleitbretter, the spout is equipped with the portable complex second surface with the gleitbretter, the second surface is equipped with the third of inwards concave establishing and moves splenium, the diapire of third portion of moving is equipped with the third decompression portion of inwards concave establishing, the third move splenium with third decompression portion intercommunication.
Technical Field
The invention relates to the technical field of compressors, in particular to a sliding vane and a compressor.
Background
The surface abrasion of pump body parts is a common failure mode of a rotary compressor, the energy loss caused by the frictional abrasion among friction pairs accounts for about 10% -30% of the whole compressor system, the power of an input shaft is increased, and the energy efficiency ratio of a refrigeration system is reduced.
The traditional compressor comprises a sliding vane which is used as an important friction unit of the compressor, and under an ideal state, a fixed lubricating gap is designed between the side face of the sliding vane and a sliding groove, and the sliding vane does reciprocating motion along the parallel direction of the sliding groove. However, when the conventional compressor works in practice, the sliding vane is affected by high and low pressures in the cavities at two sides and simultaneously bears the influence of spring force, friction force, supporting force, inertia force and the like, so that the sliding vane is inclined along the thickness direction to force the side face of the sliding vane to collide with the inner wall face of the sliding chute, friction and abrasion occur, and the performance and operation of the compressor are further affected.
Disclosure of Invention
Based on this, to traditional compressor when using, the gleitbretter is along the slope of thickness direction, forces gleitbretter side and spout internal face collision contact, takes place frictional wear, and then influences the problem of compressor performance and operation, has proposed a gleitbretter and compressor, and this gleitbretter and compressor can slow down the gleitbretter slope when using, and then reduce the compressor loss.
The specific technical scheme is as follows:
on one hand, the application relates to a sliding sheet, which comprises a first surface movably matched with a sliding groove, wherein the first surface is provided with a first movable pressing part which is inwards concave, the bottom wall of the first movable pressing part is provided with a first pressure reducing part which is inwards concave, and the first movable pressing part is communicated with the first pressure reducing part; or the first surface is provided with a second movable pressing part and a second pressure reducing part which are both inwards concave, the second movable pressing part and the second pressure reducing part are arranged at intervals, the distance between the second movable pressing part and the second pressure reducing part is L, and L is more than or equal to 5 mu m and less than or equal to 2000 mu m.
When the sliding vane is used, the sliding vane reciprocates in the sliding chute, a fluid medium flows into a region of the first movable pressing part along a designed gap between the first surface of the sliding vane and the inner wall of the sliding chute under the shearing action, the inclined sliding vane causes the difference of the sizes of gaps corresponding to different positions of the first movable pressing part, wherein the smaller the gap is, the stronger the dynamic pressure effect is, and the larger the fluid film bearing capacity is, so that the sliding vane can generate an action torque opposite to the inclined direction along the thickness direction, the inclined sliding vane is slowed down, and further the loss of the compressor is reduced; furthermore, the first pressure reducing part is arranged in the first dynamic pressure part, so that the volume of the inner space of the first dynamic pressure part can be increased, the throttling and pressure reducing effects can be further achieved, the film pressure of a liquid film formed by the dynamic pressure effect of the first dynamic pressure part is enabled to be uniformly distributed, the acting force generated in the thickness direction of the sliding piece is prevented from being suddenly changed, and the sliding piece can be prevented from suddenly impacting the inner wall of the sliding groove to be damaged; or when the second moves splenium with when the second pressure reduction part interval sets up, because the membrane pressure when fluid flows out along second dynamic pressure portion is great, can reduce fluidic membrane pressure and then avoid taking place the sudden change along the production effort of gleitbretter thickness direction through setting up the second pressure reduction part, and then can avoid the gleitbretter to strike the spout inner wall suddenly and produce the damage.
The technical solution is further explained below:
in one embodiment, the depth of the first movable pressing part is H1, wherein H1 is less than or equal to 1 μm and less than or equal to 50 μm.
In one embodiment, the first dynamic pressure portion is a first dynamic pressure hole, the first pressure reducing portion is a first pressure reducing hole, the first dynamic pressure hole is coaxially arranged with the first pressure reducing hole, and the diameter of the first dynamic pressure hole is larger than that of the first pressure reducing hole.
In one embodiment, the ratio of the sum of the areas of the first dynamic pressure holes to the area of the first surface is a, wherein a is more than or equal to 0.03 and less than or equal to 0.5. Thus, in this range, the fluid generates a dynamic pressure effect in the first dynamic pressure hole, so that the fluid film generates a sufficient bearing force to slow down the slide tilt.
In one embodiment, the depth of the first pressure relief hole is H2, wherein, H2 is more than or equal to 0.02mm and less than or equal to 1 mm; the ratio of the depth of the first pressure relief hole to the aperture of the first pressure relief hole is b, wherein b is more than or equal to 0.1 and less than or equal to 10. Therefore, in the range, when the fluid generates dynamic pressure effect at the first dynamic pressure part, the film surface pressure of the fluid film is more uniform, so that sudden change of acting force generated along the thickness direction of the sliding piece can be avoided, and further the sliding piece can be prevented from suddenly impacting the inner wall of the sliding groove to generate damage.
In one embodiment, the diameter of the first movable pressing part is D, wherein D is more than or equal to 10 mu m and less than or equal to 1000 mu m.
In one embodiment, the first dynamic pressure holes are arranged in an array; and/or the first pressure relief vents are arranged in an array.
In one embodiment, the first pressure relief vent has a shape of one or more of an elliptical vent, a triangular vent, a diamond vent, a square vent, a rectangular vent, a circular vent, and a hexagonal vent.
In one embodiment, the first dynamic pressure holes are one or more of oval holes, triangular holes, diamond holes, square holes, rectangular holes, circular holes, and hexagonal holes.
In one embodiment, the first dynamic pressure portion is a first dynamic pressure groove, and the first pressure reducing portion is a first pressure reducing groove. The first dynamic pressure groove has the similar action as the first dynamic pressure hole, and can play a role in inhibiting the slide sheet from inclining; similarly, the first pressure reducing groove and the first pressure reducing hole have similar functions and can play a role in avoiding abnormal collision and abrasion between the sliding sheet and the inner wall of the sliding groove.
In one embodiment, the second dynamic pressure portion is a second dynamic pressure groove, the second pressure reducing portion is a second pressure reducing groove, and the extending directions of the second dynamic pressure groove and the second pressure reducing groove form an included angle with the flowing direction of the fluid on the first surface.
In another aspect, the present application further relates to a compressor including the sliding vane in any of the above embodiments.
When the compressor is used, the sliding sheet reciprocates in the sliding groove, a fluid medium flows into a region of the first movable pressing part along a designed gap between the first surface of the sliding sheet and the inner wall of the sliding groove under the shearing action, the inclined sliding sheet causes the size of the gap corresponding to the first movable pressing part at different positions to be different, wherein the smaller the gap is, the stronger the dynamic pressure effect is, and the larger the fluid film bearing capacity is, so that the sliding sheet can generate an action torque opposite to the inclined direction along the thickness direction, the inclined sliding sheet is slowed down, and further the loss of the compressor is reduced; furthermore, the first pressure reducing part is arranged in the first dynamic pressure part, so that the volume of the inner space of the first dynamic pressure part can be increased, the throttling and pressure reducing effects can be further achieved, the film pressure of a liquid film formed by the dynamic pressure effect of the first dynamic pressure part is enabled to be uniformly distributed, the acting force generated in the thickness direction of the sliding piece is prevented from being suddenly changed, and the sliding piece can be prevented from suddenly impacting the inner wall of the sliding groove to be damaged; or when the second moves splenium with when the second pressure reduction part interval sets up, because the membrane pressure when fluid flows out along second dynamic pressure portion is great, can reduce fluidic membrane pressure and then avoid taking place the sudden change along the production effort of gleitbretter thickness direction through setting up the second pressure reduction part, and then can avoid the gleitbretter to strike the spout inner wall suddenly and produce the damage.
The technical solution is further explained below:
in one embodiment, the compressor further includes an air cylinder, the air cylinder defines a chute, the sliding vane is movably disposed in the chute, and the first surface faces a sidewall of the chute.
On the other hand, this application still relates to a compressor, including the cylinder, the cylinder is equipped with the spout that is used for installing the gleitbretter, the spout is equipped with the second surface with the portable complex of gleitbretter, the second surface is equipped with the third that inwards concave was established and moves splenium, the diapire that the splenium was moved to the third is equipped with the third decompression portion that inwards concave was established, the third move splenium with third decompression portion intercommunication.
When the compressor is used, the sliding sheet reciprocates in the sliding groove, a fluid medium flows into a region of a third movable pressing part along a designed gap between the sliding sheet and a third surface of the sliding groove under the shearing action, the inclined sliding sheet causes the difference of the sizes of gaps corresponding to different positions of the third movable pressing part, wherein the smaller the gap is, the stronger the dynamic pressure effect is, and the larger the fluid film bearing capacity is, so that the sliding sheet can generate an action moment opposite to the inclined direction along the thickness direction, the inclined sliding sheet is slowed down, and the loss of the compressor is further reduced; furthermore, set up the volume that third pressure reduction portion can promote third dynamic pressure portion inner space in third dynamic pressure portion inside, and then can have the throttle pressure reduction effect, make the membrane pressure evenly distributed of the liquid film that third dynamic pressure portion dynamic pressure effect formed, avoid taking place the sudden change along the production effort of gleitbretter thickness direction, and then can avoid the gleitbretter to strike the spout inner wall suddenly and produce the damage.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
Furthermore, the drawings are not to scale of 1:1, and the relative dimensions of the various elements in the drawings are drawn only by way of example and not necessarily to true scale.
FIG. 1 is a schematic diagram of a compressor according to an embodiment;
FIG. 2 is a diagram illustrating a force applied to the slider according to an embodiment;
FIG. 3 is a schematic view of an embodiment of a slider;
FIG. 4 is a schematic view taken along line A-A of FIG. 3;
FIG. 5 is a schematic structural diagram of a slider in another embodiment;
FIG. 6 is a partial enlarged schematic view of a slider according to an embodiment;
FIG. 7 is a sectional view taken along line B-B of FIG. 6;
FIG. 8 is a schematic structural diagram of a slider in another embodiment.
Description of reference numerals:
10. a compressor; 100. sliding blades; 110. a first surface; 112. a first movable pressing part; 114. a second movable pressing part; 116. a first decompression section; 118. a second decompression section; 200. a spring; 300. a cylinder; 310. a chute; 400. a roller.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
Referring to fig. 1 and 2, the compressor 10 generally includes an air cylinder 300 and a sliding
Based on this, to traditional compressor 10 when using, the slope of
Referring to fig. 1 and 2, in an embodiment, the compressor 10 includes an air cylinder 300 and a sliding
When the sliding vane 100 and the compressor 10 are used, the sliding vane 100 reciprocates in the sliding groove 310, a fluid medium flows into a region of the first movable pressing part 112 along a designed gap between the first surface 110 of the sliding vane 100 and the inner wall of the sliding groove 310 under the shearing action, and the inclination of the sliding vane 100 causes a difference in the size of the gap corresponding to different positions of the first movable pressing part 112, wherein the smaller the gap, the stronger the dynamic pressure effect, and the larger the fluid film bearing capacity, so that the sliding vane 100 can generate an action moment opposite to the inclination direction along the thickness direction, the inclination of the sliding vane 100 is slowed down, and the loss of the compressor 10 is reduced; further, set up first decompression portion 116 in first movable pressing portion 112 inside and can promote the volume of first movable pressing portion inner space, and then can have the throttle pressure reduction effect, make the membrane pressure evenly distributed of the liquid film that first movable pressing portion 112 dynamic pressure effect formed, avoid taking place the sudden change along the production effort of gleitbretter 100 thickness direction, and then can avoid gleitbretter 100 to strike spout 310 inner wall suddenly and produce the damage.
Referring to fig. 3, in another embodiment, the
Specifically, L may be: 5 μm, 100 μm, 500 μm, 1000 μm and 2000 μm.
Referring to fig. 3 and 4, specifically, the second
Furthermore, the depth of the first movable
Specifically, H1 may be: 1 μm, 10 μm, 20 μm, 30 μm, 40 μm and 50 μm.
Referring to fig. 5 and 6, specifically, the first
Further, the ratio of the sum of the areas of the first dynamic pressure holes to the area of the
Specifically, a may be: 0.03, 0.05, 0.1, 0.2, 0.25, 0.3, 0.4 and 0.5.
Specifically, the depth of the first pressure reducing hole is H2, wherein H2 is more than or equal to 0.02mm and less than or equal to 1 mm; therefore, in this range, when the fluid generates dynamic pressure effect in the first
Specifically, H2 may be: 0.02mm, 0.04mm, 0.06mm, 0.08mm and 1 mm.
Furthermore, the ratio of the depth of the first pressure reducing hole to the aperture of the first pressure reducing hole is b, wherein b is more than or equal to 0.1 and less than or equal to 10. Therefore, in the range, the fluid generates a significant dynamic pressure effect in the first dynamic pressure holes and the film surface pressure of the fluid film is more uniform, so that sudden change of the acting force generated in the thickness direction of the sliding
Specifically, b may be: 0.1, 0.5, 0.8, 1, 3, 5, 7, 8 and 10.
Referring to fig. 5, further, the first dynamic pressure holes are arranged in an array; and/or the first pressure relief vents are arranged in an array. Specifically, the shape of the first pressure reduction hole is one or more of an elliptical hole, a triangular hole, a diamond hole, a square hole, a rectangular hole, a circular hole and a hexagonal hole. Specifically, the first dynamic pressure holes are one or more of elliptical holes, triangular holes, rhombic holes, square holes, rectangular holes, circular holes and hexagonal holes.
Referring to fig. 6, the first pressure reducing hole is an elliptical hole, and a long axis direction of the elliptical hole is identical to a height direction of the cylinder 300, in other words, the long axis direction of the elliptical hole is perpendicular to a sliding direction of the sliding
Referring to fig. 8, in one embodiment, the first
Referring to fig. 8, specifically, the first dynamic pressure groove has a strip-shaped groove, and the extending direction of the strip-shaped groove is consistent with the height direction of the cylinder 300, in other words, the extending direction of the strip-shaped groove is perpendicular to the sliding direction of the sliding
On the other hand, the present application further relates to a compressor 10, which includes a cylinder 300 having a sliding
When the compressor 10 is in use, the sliding
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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