阅读说明：本技术 一种先导阀组件 (Pilot valve assembly ) 是由 皇甫美蓉 皇甫炳 于 2020-06-29 设计创作，主要内容包括：一种先导阀组件,包括套结构、静铁芯、动铁芯、顶杆和固定装置,套结构为两端贯通的中空长方体金属结构或中空长圆体金属结构,套结构设置在线圈骨架贯穿内孔中,外侧环面与线圈骨架的内壁相贴合；静铁芯尾端插置在套结构的贯通内孔左侧,静铁芯前端凸设有第一导向头,静铁芯内轴向开设有供顶杆穿置的贯穿孔,动铁芯设置在套结构贯通内孔中、位于静铁芯右侧,动铁芯左端与顶杆的右端相抵,动铁芯右端与固定装置相连接,动铁芯左端和静铁芯右端中至少有一面为粗糙面。本发明结构简单合理、装配、加工方便,能节能20～70％,在同功率下线径变小,大大降低成本。(A pilot valve assembly comprises a sleeve structure, a static iron core, a movable iron core, an ejector rod and a fixing device, wherein the sleeve structure is a hollow cuboid metal structure or a hollow long cuboid metal structure with two through ends, the sleeve structure is arranged in a through inner hole of a coil framework, and an outer side ring surface is attached to the inner wall of the coil framework; the tail end of the static iron core is inserted into the left side of a through inner hole of the sleeve structure, a first guide head is convexly arranged at the front end of the static iron core, a through hole for the ejector rod to penetrate is axially formed in the static iron core, the movable iron core is arranged in the through inner hole of the sleeve structure and positioned on the right side of the static iron core, the left end of the movable iron core is abutted against the right end of the ejector rod, the right end of the movable iron core is connected with the fixing device, and at least one of the left end of the movable iron core and the right. The invention has simple and reasonable structure, convenient assembly and processing, can save energy by 20-70%, and reduces the wire diameter under the same power, thereby greatly reducing the cost.)

1. The utility model provides a pilot valve subassembly, its includes the casing, is equipped with the coil skeleton of winding coil in the casing, and the coil skeleton has the hole that runs through that supplies the pilot head subassembly to wear to put, its characterized in that: the coil framework is arranged in a through inner hole of the coil framework, and the outer side ring surface is matched with the inner wall of the coil framework;

the tail end of the static iron core is inserted and fixed on the left side of the through inner hole of the sleeve structure, the front end of the static iron core is convexly provided with a first guide head extending out of the shell, a through hole for the ejector rod to penetrate is axially formed in the static iron core, and the ejector rod is slidably arranged in the through hole;

the movable iron core is arranged in the through inner hole of the sleeve structure and positioned on the right side of the static iron core, the left end of the movable iron core is abutted against the right end of the ejector rod, and the right end of the movable iron core is connected with the fixing device;

at least one of the left end surface of the movable iron core and the right end surface of the static iron core is a rough surface.

2. A pilot valve assembly as claimed in claim 1, wherein: the static iron core is a cuboid structure or a long round structure which is matched with a through inner hole of a coil framework, the tail end of the static iron core is a through inner hole matched with a reducing structure of a sleeve structure, the static iron core is fixedly arranged in the coil framework, the front end face of the static iron core is flushed with the left side of a shell, the front end face of the static iron core is convexly provided with a reducing cylinder structure as a first guide head, the middle part of the front end face of the static iron core is concavely provided with a first annular groove coaxial with the through hole, the first guide head is internally provided with a second annular groove, the inner diameter of the second annular groove is larger than the first annular groove, the ejector rod is of a triangular prism structure with a triangular cross section and is arranged in the through hole, the right end of the ejector rod is abutted to the inner end of the movable iron core, and the left end of the ejector rod.

3. A pilot valve assembly as claimed in claim 2, wherein: move the iron core for link up hole matched with cuboid structure or long circular structure with the cover structure, the pilot valve subassembly still includes a handspike, and fixing device includes fixed block and set casing, and the fixed block setting is in the right-hand member outside of moving the iron core, fixed with the right-hand member of casing through the set casing, and the handspike passes the fixed block and offsets with the right-hand member of moving the iron core, when the card is dead or the outage, moves the iron core and removes left through the handspike drive.

4. The pilot valve assembly of claim 3, wherein: the fixed block is divided into three sections from left to right, wherein the first section is a diameter reducing section which is abutted to the right end of the movable iron core, the second section is a rectangular section or a long circular section which is matched with a through inner cavity of the sleeve structure, the third section is a second guide head with a diameter reducing, an annular convex edge which is abutted to the right end of the sleeve structure for limiting is arranged at the joint of the second section and the third section, external threads are arranged on the outer peripheral surface of the right end of the sleeve structure, the fixed shell is a circular sleeve structure with an opening at the left end, a through hole for the second guide head to penetrate is formed in the middle of the fixed shell, the fixed shell is sleeved at the right end of the sleeve structure and is fixedly connected with the sleeve structure through threads, or the external threads are arranged on the periphery of the second guide head, the fixed shell is provided with a corresponding internal thread hole, and.

5. The pilot valve assembly of claim 4, wherein: the middle part of the fixed block is axially provided with a mounting hole for placing a hand push rod, the middle part of the right end face of the movable iron core is provided with a groove coaxial with the mounting hole, the diameter of the groove is larger than the aperture of the mounting hole, the hand push rod is divided into a left section and a right section, the left section is an expanding section, the left section of the hand push rod is arranged in the groove, the left side and the right side of the hand push rod are respectively abutted to the right end of the movable iron core and the left end of the fixed block for limiting, the right section of the hand push rod penetrates through the mounting hole, and the right end face of the hand.

6. The pilot valve assembly of any one of claims 1-5, wherein: the sleeve structure is divided into a left section and a right section, the tail end of the static iron core is inserted and fixed on the left side of the left section of the sleeve structure, and the right side of the left section of the sleeve structure is fixedly connected with the right section of the sleeve structure.

7. The pilot valve assembly of any one of claims 2-5, wherein: the casing is hollow metal frame structure, and the trompil that the right-hand member that supplies first guide head, the cover structure of quiet iron core stretches out is seted up respectively at both ends about the casing, and in the casing, the top of coil skeleton is provided with the circuit board, and the upper end of circuit board is equipped with the plug foot seat, and the opening that supplies the plug foot seat to stretch out is seted up to the upper end of casing, participates in and stretches out outside the casing, fixes on the plug foot seat, and the bottom of participating in is equipped with conductive spring and offsets with the circuit board and realizes the electricity and be.

8. The pilot valve assembly of claim 7, wherein: the pins are in a straight sheet shape, the insertion holes in the pin base are corresponding straight holes, and the pins are fixed and then positioned on the upper surface of the shell; or the pins are bent at right angles, the insertion holes of the pin base are corresponding bent holes at right angles, and the pins are positioned on the front side of the upper surface of the shell after being fixed.

9. The pilot valve assembly of any one of claims 1-5, wherein: the rough surface is arranged in a mode of a knurled surface or a raised-convex cylindrical or a vehicle-made plane.

10. The pilot valve assembly of any one of claims 1-5, wherein: the pilot valve assembly further comprises a coil bottom plate, the coil bottom plate is fixed on the left end face of the shell, and the first guide head penetrates through the coil bottom plate and is exposed out of the coil bottom plate.

Technical Field

The invention relates to an electromagnetic valve, in particular to a pilot valve assembly.

Background

An Electromagnetic valve (Electromagnetic valve) is an industrial device controlled by electromagnetism, is an automatic basic element for controlling fluid, belongs to an actuator, and is not limited to hydraulic pressure and pneumatic pressure. Used in industrial control systems to regulate the direction, flow, velocity and other parameters of a medium. The coil rack inside the solenoid valve is an indispensable component for each electromagnetic relay, the existing solenoid valve comprises a main valve body part and a control part, the control part comprises a coil combination, a wire holder, a junction box and a push rod of a pilot valve, the push rod penetrates through the shell, the wire holder is arranged on the shell, the junction box is sleeved outside the wire holder and is provided with an electrical element connected with an inserting piece, and external wiring penetrates through the junction box and then is connected with the electrical element. When the electromagnetic valve is electrified to act, the coil in the shell has current, an electromagnetic field is generated in the shell, the electromagnetic field acts on the ejector rod of the pilot valve, and the ejector rod of the pilot valve acts, so that the main valve body of the electromagnetic valve is driven to act by the pilot valve. However, since the bobbin around which the enamel wire is wound has a cylindrical shape, but the outer case thereof has a rectangular shape, the space occupied by the bobbin in the rectangular chamber is small, and in order to achieve the required magnetic flux, it is necessary to wind the bobbin with thicker enamel wire, which is costly.

In addition, the end surfaces of the movable iron core and the static iron core are smooth, and the movable iron core is sucked and difficult to return due to accumulation of moisture in the use process of the liquid electromagnetic valve. It is therefore desirable to design a pilot valve assembly to meet the needs of the user.

Disclosure of Invention

The present invention provides a pilot valve assembly with simple and reasonable structure and low cost, which aims at the technical current situation.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a pilot valve subassembly, the pilot valve includes the casing, is equipped with the coil skeleton of winding coil in the casing, and the coil skeleton has the hole that runs through that supplies the pilot head subassembly to wear to put, its characterized in that: the pilot valve assembly comprises a sleeve structure, a static iron core, a movable iron core, an ejector rod and a fixing device, wherein the sleeve structure is a hollow cuboid metal structure or a hollow long round metal structure with two through ends, the cross sections and the longitudinal sections of an inner side ring surface and an outer side ring surface of the sleeve structure are rectangular or the cross sections of the inner side ring surface and the outer side ring surface are long round and the longitudinal section is rectangular, the sleeve structure is arranged in a through inner hole of the coil framework, and the outer side ring surface is matched with the inner wall of the coil framework;

the tail end of the static iron core is inserted and fixed on the left side of the through inner hole of the sleeve structure, the front end of the static iron core is convexly provided with a first guide head extending out of the shell, a through hole for the ejector rod to penetrate is axially formed in the static iron core, and the ejector rod is slidably arranged in the through hole;

the movable iron core is arranged in the through inner hole of the sleeve structure and positioned on the right side of the static iron core, the left end of the movable iron core is abutted against the right end of the ejector rod, and the right end of the movable iron core is connected with the fixing device;

at least one of the left end surface of the movable iron core and the right end surface of the static iron core is a rough surface.

As an improvement, the static iron core is of a cuboid structure or a long round structure matched with an inner cavity of the coil framework, the tail end of the static iron core is of a through inner hole matched reducing structure of a sleeve structure, the static iron core is fixedly arranged in the coil framework, the front end face of the static iron core is flush with the left side of the shell, a reducing cylinder structure serving as a first guide head is convexly arranged on the front end face of the static iron core, a first annular groove coaxial with the through hole is concavely arranged in the middle of the front end face of the static iron core, a second annular groove is arranged in the first guide head, the inner diameter of the second annular groove is larger than that of the first annular groove, the ejector rod is of a triangular prism structure with a triangular cross section and penetrates through the through hole, the right end of the ejector rod abuts against the inner end of the movable iron core, and the left end of the ejector rod extends into.

Further, move the iron core for link up hole matched with cuboid structure or long circle structure with the cover structure, the pilot valve subassembly still includes a handspike, and fixing device includes fixed block and set casing, and the fixed block setting is in the right-hand member outside of moving the iron core, fixed with the right-hand member of casing through the set casing, and the handspike passes the fixed block and offsets with the right-hand member of moving the iron core, when the card is dead or the outage, moves the iron core through the handspike drive and removes left.

The fixed block is divided into three sections from left to right, wherein the first section is a diameter-reducing section which is abutted against the right end of the movable iron core, the second section is a cuboid section or an oblong section which is matched with a through inner cavity of the sleeve structure, the third section is a diameter-reducing second guide head, an annular convex edge which is abutted against and limited by the right end of the sleeve structure is arranged at the joint of the second section and the third section, external threads are arranged on the outer peripheral surface of the right end of the sleeve structure, the fixed shell is a circular sleeve structure with an opening at the left end, a through hole for the second guide head to penetrate through is formed in the middle of the fixed shell, the fixed shell is sleeved at the right end of the sleeve structure and is in threaded connection with the sleeve structure, or the external threads are arranged on the periphery of the second guide head, the passing through of the fixed shell is a corresponding internal thread hole, and the fixed.

Still further, the middle part of fixed block is seted up the axial and is supplied the mounting hole that the handspike was put into, and the right-hand member face middle part of movable iron core is equipped with the recess coaxial with the mounting hole, and the diameter of recess is greater than the aperture of mounting hole, and the handspike divide into two sections about, wherein the left section is the hole enlargement section, and the left section of handspike sets up in the recess, and its left and right sides supports spacing with the right-hand member of movable iron core, the left end of fixed block respectively, and the right section of handspike is worn to put in the mounting hole, and the right-hand member face of handspike is.

And the sleeve structure is divided into a left section and a right section, the tail end of the static iron core is inserted into the left side of the left section of the sleeve structure, and the right side of the left section of the sleeve structure is fixedly connected with the right section of the sleeve structure.

And then, the shell is of a hollow metal frame structure, the left end and the right end of the shell are respectively provided with an opening for the first guide head of the static iron core and the right end of the sleeve structure to extend out, a circuit board is arranged in the shell and above the coil framework, the upper end of the circuit board is provided with a pin base, the upper end of the shell is provided with an opening for the pin base to extend out, pins extend out of the shell and are fixed on the pin base, and the bottoms of the pins are provided with conductive springs which are abutted against the circuit board to realize the electric connection.

Further, participate in for straight slice, the jack on the pin seat is the straight hole that corresponds, and participate in to be located the upper surface of casing after fixed, perhaps, participate in for the right angle form of buckling, the jack of pin seat is the right angle hole of buckling that corresponds, and participate in to be located the upper surface front side of casing after fixed.

Still further, the rough surface is provided in the form of a knurled surface or a raised cylindrical surface or a vehicle-made surface.

Finally, the pilot valve assembly further comprises a coil bottom plate, the coil bottom plate is fixed on the left end face of the shell, and the first guide head penetrates through the coil bottom plate and is exposed out of the coil bottom plate.

Compared with the prior art, the invention has the advantages that: the sleeve structure is improved from the traditional round shape to a rectangular or long round shape, so that the electromagnetic force is increased, and the electromagnetic attraction of the same number of coils is larger under the condition that the length of the coils is not changed; a rectifying ring is not needed, the structure is simpler, and the structure of the pilot valve component and a rectifying element can be used for both direct current and alternating current; at least one surface of the movable iron core and the static iron core is a rough surface to prevent the movable iron core and the static iron core from being absorbed; the ejector rod is designed into a triangular prism structure, so that the gap between the ejector rod and the through hole of the static iron core is increased, and liquid or gas can pass through the ejector rod conveniently; the hand push rod is added to play a role of a manual valve, and the emergency use can be realized when the hand push rod is stuck or is powered off; and a fixing shell is arranged, so that the coil is fixed more firmly. The invention has simple and reasonable structure, convenient assembly and processing, can save energy by 20-70%, and reduces the wire diameter under the same power, thereby greatly reducing the cost.

Drawings

Fig. 1 is a schematic structural view of a pilot valve assembly according to embodiment 1 of the present invention;

FIG. 2 is a left side view of FIG. 1;

fig. 3 is a schematic structural view of a pilot valve assembly according to embodiment 2 of the present invention;

FIG. 4 is a schematic structural diagram of a pilot valve according to embodiments 1 and 3 of the present invention;

fig. 5 is a side view of the pilot valve housing and the bobbin of embodiment 3;

fig. 6 is a side view of the pilot valve housing and the bobbin of embodiment 4;

FIG. 7 is a schematic structural diagram of a pilot valve according to embodiment 5 of the present invention;

fig. 8 is a side view of the pilot valve housing and the bobbin of embodiment 5;

fig. 9 is a side view of a pilot valve housing and a bobbin according to embodiment 6;

FIG. 10 is a schematic structural view of a pilot valve according to embodiment 7 of the present invention;

fig. 11 is a schematic structural diagram of a pilot valve according to embodiment 8 of the present invention;

Detailed Description

The invention is described in further detail below with reference to the accompanying examples.