阅读说明：本技术 馄饨注馅装置 (Stuffing filling device for wonton ) 是由 赵秋文 刘大勇 余健 于 2019-04-18 设计创作，主要内容包括：本发明公开了一种馄饨注馅装置,包括注馅机构和传送机构,所述注馅机构设有至少一个独立的竖直设置的落馅通道,所述传送机构对应设置在所述注馅机构的下方,并在所述落馅通道对应的传送机构的传送板工位之后设有与落馅通道数量一致的馄饨皮翻转组件。本发明先向皮带上的馄饨皮垂直注馅,然后进行第一步翻转、继而脱模折合、再由皮带传输至成型机构进捏合,通过全自动化操作达到手工捏合的效果,适用于各种面皮馄饨,极大地提高了生产效率。(The invention discloses a wonton stuffing filling device which comprises a stuffing filling mechanism and a conveying mechanism, wherein the stuffing filling mechanism is provided with at least one independent stuffing falling channel which is vertically arranged, the conveying mechanism is correspondingly arranged below the stuffing filling mechanism, and wonton wrapper turning assemblies with the same number as that of the stuffing falling channels are arranged behind conveying plate stations of the conveying mechanism corresponding to the stuffing falling channels. The invention firstly vertically injects stuffing into the wonton wrappers on the belt, then carries out the first step of turning, then demoulding and folding, and then conveys the wonton wrappers to the forming mechanism for kneading, achieves the effect of manual kneading through full-automatic operation, is suitable for various wonton wrappers, and greatly improves the production efficiency.)

1. The utility model provides a wonton annotates filling device, includes annotate filling mechanism and transport mechanism, its characterized in that: the filling mechanism is provided with at least one independent filling falling channel which is vertically arranged, the conveying mechanism is correspondingly arranged below the filling mechanism, and wonton wrapper overturning components with the same number as the filling falling channels are arranged behind conveying plate stations of the conveying mechanism corresponding to the filling falling channels.

2. The wonton stuffing filling apparatus of claim 1, wherein: the stuffing filling mechanism consists of a stuffing bucket, a horizontally arranged thrust cylinder communicated with the stuffing bucket, and a vertically arranged stuffing punching cylinder connected to a discharge port of the thrust cylinder; a stuffing inlet channel communicated with the stuffing hopper, at least one cylinder pulling channel for the push-pull cylinder to reciprocate horizontally, at least one horizontally-arranged independent stuffing outlet channel and a stuffing injection cavity enclosed at the joint of the stuffing inlet channel, each cylinder pulling channel and each stuffing outlet channel are arranged in the thrust cylinder, a rotary valve capable of rotating is arranged in the stuffing injection cavity, and one end of the push-pull cylinder is connected with a motor; the stuffing punching cylinder is provided with a stuffing inlet communicated with the stuffing outlet channel of the thrust cylinder and a stuffing falling channel vertical to the stuffing outlet channel.

3. The ravioli stuffing filling apparatus of claim 2 wherein: the cylinder pulling channel and the stuffing outlet channel are coaxially arranged.

4. The ravioli stuffing filling apparatus of claim 2 wherein: at least two stuffing feeding channels and two cylinder pulling channels are arranged, each stuffing feeding channel and each stuffing injecting cavity are respectively and independently arranged and are not communicated with each other, and each stuffing feeding channel corresponds to one stuffing injecting cavity and a rotary valve.

5. The ravioli stuffing filling apparatus of claim 2 wherein: the stuffing pulling cylinder is provided with a stuffing inlet channel and a cylinder pulling channel, a rotary valve is arranged in the thrust cylinder, and stuffing outlet holes arranged on the rotary valve correspond to the stuffing outlet channels one by one.

6. The ravioli stuffing filling apparatus of claim 2 wherein: the stuffing feeding device is provided with a stuffing feeding channel and a cylinder pulling channel, at least one rotary valve is arranged in the thrust cylinder, and the rotary valves correspond to the stuffing discharging channels one to one.

7. The ravioli stuffing filling apparatus of claim 2 wherein: the stuffing bucket is provided with at least two stuffing outlets which are communicated with the thrust cylinder.

8. The wonton stuffing filling apparatus of claim 1, wherein: the conveying mechanism comprises conveying shafts arranged at two ends, a conveying motor connected with any one conveying shaft, a conveying plate arranged between the two conveying shafts and a conveying belt sleeved between the two conveying shafts and on the conveying plate; the conveyor belt is provided with at least one wonton wrapper half-hole which is adaptive to the shape of the wonton wrapper.

9. The ravioli stuffing filling apparatus of claim 8 wherein: wonton skin upset subassembly is including establishing the trip shaft in conveying board bottom and the upset motor of being connected with trip shaft one end, the trip shaft is in wonton skin half bore and conveyer's cross section, be connected with central authorities at the both ends that the trip shaft is in wonton skin half bore and leave the space of wonton filling, the wonton skin trip bar that edge and wonton skin edge suited.

10. The ravioli stuffing filling apparatus of claim 9 wherein: the wonton wrapper turning rod can turn 45-60 degrees around the turning shaft.

11. The ravioli stuffing filling apparatus of claim 10 wherein: the turnover shaft is arranged in the center of the half hole of the wonton wrapper, the turnover shaft is provided with a clamping groove for preventing the wonton from falling from the half hole of the wonton wrapper, and the turnover shaft can turn over 45-60 degrees around the clamping groove.

Technical Field

The invention belongs to the technical field of food processing, and relates to a stuffing filling device for wonton.

Background

The food forming machine is widely applied to the manufacture of various wheaten foods, cakes and candies and the processing of granulated feeds, the filling machine is a food machine specially used for producing various fillings, the filling food generally consists of outer skin and inner filling, and the filling machines are various in variety due to different filling materials and different methods for making and forming the outer skin.

However, the existing equipment for preparing the stuffing food of the wonton has some problems. On one hand, due to the dietary habits of Chinese people, the stuffing in the stuffed food can be sticky glutinous materials such as sweetened bean paste and the like, vegetarian stuffing which is poor in adhesiveness and easy to fall off, and meat stuffing which is good in adhesiveness and has meat tendon, so that the existing stuffing filling mechanism for horizontally discharging stuffing is poor in practicability, the stuffing is easy to fall off or the meat tendon is continuously cut and adhered to the outer side of a wrapper or equipment, the attractiveness of the stuffed food is seriously affected, the sale of the stuffed food is affected, and consumers are asked to be unwilling to purchase dumplings or wontons with exposed stuffing; on the other hand, because present equipment is integrated into one piece mostly, in case filling glues when annotating the filling and links on equipment, just need to shut down the clearance with whole equipment, consuming time and wasting effort and inefficiency.

Disclosure of Invention

The invention discloses a stuffing filling device for wonton, which is characterized in that stuffing is vertically filled into wonton wrappers on a belt, then the wonton wrappers are turned over for the first step, then the wonton wrappers are demoulded and folded, and then the wonton wrappers are conveyed to a forming mechanism by the belt to be kneaded, the manual kneading effect is achieved through full-automatic operation, the stuffing filling device is suitable for various wrapper wontons, and the production efficiency is greatly improved.

The technical scheme of the invention is realized as follows:

the invention discloses a wonton stuffing filling device which comprises a stuffing filling mechanism and a conveying mechanism, wherein the stuffing filling mechanism is provided with at least one independent stuffing falling channel which is vertically arranged, the conveying mechanism is correspondingly arranged below the stuffing filling mechanism, and wonton wrapper turning assemblies with the same number as that of the stuffing falling channels are arranged behind conveying plate stations of the conveying mechanism corresponding to the stuffing falling channels.

As a preferred embodiment, the stuffing filling mechanism consists of a stuffing bucket, a horizontally arranged thrust cylinder communicated with the stuffing bucket, and a vertically arranged stuffing punching cylinder connected to a discharge port of the thrust cylinder; a stuffing inlet channel communicated with the stuffing bucket, at least one cylinder pulling channel for the push-pull cylinder to reciprocate horizontally, at least one horizontally and independently arranged stuffing outlet channel and a stuffing injection cavity enclosed at the joint of the stuffing inlet channel, each cylinder pulling channel and each stuffing outlet channel are arranged in the thrust cylinder, a rotary valve capable of rotating is arranged in the stuffing injection cavity, stuffing is injected to the rotary valve through the stuffing inlet channel and rotates under the action of the push-pull cylinder, so that the stuffing enters the stuffing outlet channel, and the stuffing is conveyed from the stuffing bucket to the stuffing outlet channel; one end of the push-pull cylinder is connected with the motor and used for providing power for the push-pull cylinder to do reciprocating motion; the stuffing punching cylinder is provided with a stuffing inlet communicated with the stuffing outlet channel of the thrust cylinder and a stuffing falling channel vertical to the stuffing outlet channel; the stuffing blanking machine is characterized by further comprising a cutting mechanism for cutting stuffing, wherein the cutting mechanism can be a structure capable of realizing cutting-off and pulling-free of stuffing, such as an air cylinder and a cutting knife, and as an optimal implementation mode, the air cylinder can be arranged above the stuffing falling channel of the stuffing punching cylinder.

Preferably, the cylinder pulling channel and the stuffing outlet channel are coaxially arranged.

Furthermore, at least two stuffing feeding channels and two cylinder pulling channels are arranged, each stuffing feeding channel and each stuffing injecting cavity are respectively and independently arranged and are not communicated with each other, each stuffing feeding channel corresponds to one stuffing injecting cavity and a rotating valve, namely, the stuffing conveying channels are single lines which correspond to the stuffing feeding channels, the cylinder pulling channels, the stuffing injecting cavities, the rotating valves and the stuffing falling channels one to one, so that stuffing in the stuffing bucket is conveyed through the single lines and vertically falls on the wonton wrappers below the stuffing falling channels, and the stuffing is not torn during cutting.

Preferably, the stuffing feeding channel and the cylinder pulling channel are one, a rotary valve is arranged in the thrust cylinder, stuffing discharging holes formed in the rotary valve correspond to the stuffing discharging channels in a one-to-one mode, namely the stuffing conveying channel firstly advances the stuffing channel, the cylinder pulling channel, the stuffing filling cavity and the rotary valve are subjected to single-line transmission, then Y-type line transmission is carried out through at least one stuffing discharging hole formed in the rotary valve and corresponding to the stuffing discharging channels in a one-to-one mode, the number of the stuffing discharging holes formed in the rotary valve is determined according to the number of the wonton wrappers filled with stuffing on the conveying mechanism, so that the stuffing in the stuffing bucket is conveyed through the Y-type line and vertically falls on the wonton wrappers below the stuffing discharging channels, and the stuffing is not torn during cutting.

Preferably, the stuffing inlet channel and the cylinder pulling channel are one, and the rotary valves arranged in the thrust cylinder correspond to the stuffing outlet channels one to one.

As a preferred embodiment, the stuffing bucket is provided with at least two stuffing outlets communicated with the thrust cylinder, and the positions and the number of the stuffing inlet channels, the stuffing pulling cylinder channels, the stuffing outlet holes and the stuffing outlet channels are correspondingly adjusted.

As a preferred embodiment, the conveying mechanism comprises conveying shafts arranged at two ends, a conveying motor connected with any one conveying shaft, a conveying plate arranged between the two conveying shafts, and a conveying belt sleeved between the two conveying shafts and on the conveying plate; and the conveyor belt is provided with at least one wonton wrapper half hole which is adaptive to the shape of the wonton wrapper.

Preferably, the wonton wrapper turning component comprises a turning shaft arranged at the bottom of the conveying plate and a turning motor connected with one end of the turning shaft, the turning shaft is positioned at the intersection of the half hole of the wonton wrapper and the conveying belt, two ends of the turning shaft, which are positioned at the half hole of the wonton wrapper, are connected with a gap with a wonton stuffing in the center, and a wonton wrapper turning rod with an edge matched with the edge of the wonton wrapper can turn around the turning shaft by 45-60 degrees; preferably, the turning shaft is arranged in the center of the half-hole of the wonton wrapper, a clamping groove for preventing the wonton from falling from the half-hole of the wonton wrapper during folding and extrusion is arranged on the turning shaft, and the turning shaft can turn 45-60 degrees around the clamping groove.

According to the wonton stuffing filling device, stuffing in the stuffing filling mechanism vertically and accurately falls onto wonton wrappers without being torn or scattered, then the wonton stuffing filling device is turned over for the first time, demoulded and folded, and conveyed to the forming mechanism through the belt for kneading, the effect of manual kneading is achieved through full-automatic operation, the wonton stuffing filling device is suitable for various wrapper wontons, and the production efficiency is greatly improved.

The stuffing filling mechanism is matched with the transmission mechanism for use, and can be suitable for various stuffing which is easy to scatter, good in adhesion, easy to draw wires and the like; filling stuffing is vertically injected to the wonton wrappers behind the conveying plate station corresponding to the stuffing channel on the conveying mechanism through the stuffing falling channel of the stuffing injection mechanism, and the wonton wrappers are cut off by using the air cylinder, so that the stuffing accurately falling into the wonton wrappers and the stuffing in the stuffing injection mechanism are not pulled, the wonton wrappers adjacent to the stuffing injection wonton wrappers and residual stuffing on a conveying belt (plate) are avoided, other wonton wrappers are prevented from being polluted, and the number of the stuffing inlet channels, the stuffing outlet channels and the turning components on the conveying plate can be adjusted according to the required amount of the wonton; of course, the wonton wrappers can be changed into wrappers of other stuffing foods such as dumpling wrappers and the like for processing.

The stuffing filling device for the wontons does not need manual operation, greatly improves the making efficiency of the wontons, is suitable for large-scale batch production of the wontons, and the wontons produced in large-scale industrial production are very consistent in size and shape. The labor force and the consumed time can be greatly saved, the production process of the wonton is simplified, and therefore the cost of the wonton is reduced, and the yield of the wonton is increased.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a conveying mechanism and a stuffing filling mechanism according to the present invention.

FIG. 2 is a side view of the structure of the conveying mechanism and the stuffing filling mechanism of the present invention.

Fig. 3 is a top view of the belt of fig. 2.

Fig. 4 is an enlarged schematic view of the flip motor in fig. 2.

Fig. 5 is a schematic structural diagram of a thrust cylinder and a stuffing punching cylinder in the stuffing filling mechanism.

In the figure: 001. a dough conveying belt; 002. a transfer shaft; 003. a transfer plate; 004. a conveyor belt; 005. a turning shaft; 006. turning over a motor; 007. the wonton wrapper turning rod; 008. the wonton skin hole; 009. half a hole of the wonton wrapper; 101. a stuffing bucket; 102. a thrust cylinder; 103. filling punching; 104. a stuffing feeding channel; 105. a push-pull cylinder; 106. a stuffing outlet channel; 107. rotating the valve; 108. a stuffing falling channel; 109. the wonton wrapper.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.