阅读说明：本技术 注入头塔架的回转机构及其加工方法 (Slewing mechanism of injection head tower and machining method thereof ) 是由 卿丽纯 郭方云 徐亮 胡千川 于 2020-07-20 设计创作，主要内容包括：本申请提供一种注入头塔架的回转机构及其加工方法,包括支撑座、安装平台以及滑轨。安装平台用于安装注入头,滑轨包括相互配合的滑槽和导轨,滑槽和导轨其中之一与支撑座连接,其中另一与安装平台连接。导轨包括承载轨和支撑梁,支撑梁竖向的一端连接承载轨的底面。滑槽为一体成型结构,横截面为形成有开口的矩形,滑槽包裹在承载轨外。本申请提供的回转机构,由于滑槽为一体成型结构,且包裹在承载轨外,因而有效地提高了滑槽与导轨的安装精度,降低了二者之间的间隙,进而有效地降低了滑槽相对于滑轨发生倾斜的风险。(The application provides a slewing mechanism of an injection head tower and a machining method thereof. The mounting platform is used for installing the injection head, and the slide rail includes spout and the guide rail of mutually supporting, and one of them and the supporting seat of spout and guide rail are connected, and wherein another is connected with mounting platform. The guide rail comprises a bearing rail and a supporting beam, and the vertical end of the supporting beam is connected with the bottom surface of the bearing rail. The spout is integrated into one piece structure, and the cross section is for being formed with open-ended rectangle, and the spout parcel is outside bearing the rail. The application provides a rotation mechanism, because the spout is the integrated into one piece structure, and the parcel is outside bearing the weight of the rail, therefore improved the installation accuracy of spout and guide rail effectively, reduced the clearance between the two, and then reduced the spout effectively and taken place the risk of slope for the slide rail.)

1. A slewing mechanism for an injector head tower, comprising:

a supporting seat;

a mounting platform for mounting the injection head; and

the sliding rail comprises a sliding groove and a guide rail which are matched with each other to slide, one of the sliding groove and the guide rail is connected with the supporting seat, and the other of the sliding groove and the guide rail is connected with the mounting platform;

the guide rail comprises a bearing rail and a support beam, and one vertical end of the support beam is connected with the bottom surface of the bearing rail;

the sliding groove is of an integrally formed structure, the cross section of the sliding groove is a rectangle with an opening, the sliding groove is wrapped outside the bearing rail, the supporting beam is located at the opening, and gaps between the sliding groove and the lateral side of the bearing rail and between the sliding groove and the bottom surface of the bearing rail are set to be first preset values.

2. The turning mechanism as claimed in claim 1, wherein the first preset value is less than or equal to 1 mm.

3. The swing mechanism as claimed in claim 1, wherein the chute comprises a chute body and a copper layer formed on the chute body, the copper layer engaging the guide rail.

4. A swing mechanism as claimed in any one of claims 1 to 3, wherein at least two of said chutes are spaced between the ends of said rails.

5. A swing mechanism as claimed in any one of claims 1 to 3, further comprising a telescopic cylinder and a locking valve, wherein one of said supporting base and said mounting platform is connected to a cylinder of said telescopic cylinder, and the other is connected to a piston rod of said telescopic cylinder;

the locking valve comprises a sleeve and an expansion sleeve arranged in the sleeve, the sleeve is connected with the cylinder barrel, the expansion sleeve is sleeved on the piston rod, and the expansion sleeve can clamp or loosen the piston rod.

6. A machining method for a slewing mechanism, characterized by comprising the steps of:

the sliding groove is processed and formed by adopting a linear cutting process;

mounting the chute on the guide rail to form the slide rail;

and connecting the slide rail with the supporting seat and the mounting platform respectively.

7. The machining method according to claim 6, wherein the step of machining the chute by a wire cutting process comprises:

processing to form a chute body by adopting a linear cutting process;

and forming a copper layer on the matching surface of the chute body and the guide rail by adopting a copper stacking process.

8. The process of claim 7, wherein the copper layer has a thickness of 2mm to 4 mm.

9. The processing method according to any one of claims 6 to 8, wherein the step of connecting the slide rail to the support base and the mounting platform respectively comprises

A gasket is plugged between the sliding groove and the guide rail;

welding the guide rail and the chute on the mounting platform and the supporting seat respectively;

and taking out the gasket.

10. The machining method according to claim 9, characterized in that the step of inserting a gasket between the runner and the guide rail comprises:

and a gasket is plugged between the sliding groove and each matching surface of the sliding rail.

Technical Field

The application relates to the field of oil extraction engineering machinery, in particular to a slewing mechanism of an injection head tower and a machining method of the slewing mechanism.

Background

During oil production, the injection head is usually mounted in a skid on the top floor of an injection head tower, and a lubricator or and other components connected with the injection head can penetrate through the injection head tower and be introduced into the oil well under the guidance of the injection head.

Disclosure of Invention

In view of the above, embodiments of the present disclosure are intended to provide a slewing mechanism of an injection head tower and a machining method thereof, so as to solve the problem of loosening of a sealing member of a blowout prevention pipe.

To achieve the above object, an aspect of the embodiments of the present application provides a slewing mechanism for an injection head tower, including:

a supporting seat;

a mounting platform for mounting the injection head; and

the sliding rail comprises a sliding groove and a guide rail which are matched with each other to slide, one of the sliding groove and the guide rail is connected with the supporting seat, and the other of the sliding groove and the guide rail is connected with the mounting platform;

the guide rail comprises a bearing rail and a support beam, and one vertical end of the support beam is connected with the bottom surface of the bearing rail;

the sliding groove is of an integrally formed structure, the cross section of the sliding groove is a rectangle with an opening, the sliding groove is wrapped outside the bearing rail, the supporting beam is located at the opening, and gaps between the sliding groove and the lateral side of the bearing rail and between the sliding groove and the bottom surface of the bearing rail are set to be first preset values.

Further, the first preset value is less than or equal to 1 mm.

Further, the chute comprises a chute body and a copper layer formed on the chute body, wherein the copper layer is matched with the guide rail.

Further, at least two of the chutes are arranged between two ends of the guide rail at intervals.

Furthermore, the slewing mechanism also comprises a telescopic oil cylinder and a locking valve, one of the supporting seat and the mounting platform is connected with a cylinder barrel of the telescopic oil cylinder, and the other is connected with a piston rod of the telescopic oil cylinder;

the locking valve comprises a sleeve and an expansion sleeve arranged in the sleeve, the sleeve is connected with the cylinder barrel, the expansion sleeve is sleeved on the piston rod, and the expansion sleeve can clamp or loosen the piston rod.

The swing mechanism that this application embodiment provided has the open-ended rectangle through setting the spout to the cross-section to make the spout design be integrated into one piece spare, can reduce the clearance between spout and the guide rail effectively, and then reduced the risk that the sealing member of lubricator takes place to become flexible effectively.

Another aspect of the embodiments of the present application provides a method for machining a swing mechanism, for machining the swing mechanism in any one of the embodiments, including:

the sliding groove is processed and formed by adopting a linear cutting process;

mounting the chute on the guide rail to form the slide rail;

and connecting the slide rail with the supporting seat and the mounting platform respectively.

Further, the step of processing and forming the sliding groove by adopting a wire cutting process specifically comprises the following steps:

processing to form a chute body by adopting a linear cutting process;

and forming a copper layer on the matching surface of the chute body and the guide rail by adopting a copper stacking process.

Further, the thickness of the copper layer is 2 mm-4 mm.

Further, the step of connecting the slide rail with the support seat and the mounting platform respectively specifically comprises

A gasket is plugged between the sliding groove and the guide rail;

welding the guide rail and the chute on the mounting platform and the supporting seat respectively;

and taking out the gasket.

Further, the step of inserting the gasket between the chute and the guide rail specifically is:

and a gasket is plugged between the sliding groove and each matching surface of the sliding rail.

According to the machining method provided by the embodiment of the application, the sliding groove is integrally machined and formed through a wire cutting process, so that the machining precision of the sliding groove is improved, and the gap between the sliding groove and the guide rail is effectively reduced. After the sliding groove is arranged on the guide rail, the guide rail is connected with the supporting seat and the mounting platform respectively, the mounting precision of the sliding groove and the guide rail is improved, and the gap between the sliding groove and the guide rail is further reduced.

Drawings

Fig. 1 is a schematic structural diagram of a swing mechanism according to an embodiment of the present application;

FIG. 2 is a front view of an embodiment of the present application showing one direction of a swing mechanism;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

FIG. 4 is a schematic structural diagram of a latch valve according to an embodiment of the present disclosure;

fig. 5 is a flowchart illustrating a processing method of the swing mechanism according to an embodiment of the present disclosure; and

fig. 6 is a flowchart of a machining method of a turning mechanism according to another embodiment of the present disclosure.

Description of reference numerals:

1. a supporting seat; 2. mounting a platform; 3. a slide rail; 31. a chute; 311. an opening; 32. a guide rail; 321. a load bearing rail; 322. a support beam; 4. a telescopic oil cylinder; 41. a cylinder barrel; 42. a piston rod; 5. a latch valve; 51. a sleeve; 511. an oil inlet hole; 512. an oil storage chamber; 52. expanding and tightening the sleeve; 521. a slider; 522. an inner cone; 523. an outer cone; 524. an elastic member.

Detailed Description

It should be noted that, in the present application, technical features in examples and embodiments may be combined with each other without conflict, and the detailed description in the specific embodiment should be understood as an explanation of the gist of the present application and should not be construed as an improper limitation to the present application.

The directional terms in the description of the present application are used for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.

The lubricator is a wellhead blowout preventer frequently used in coiled tubing construction and is generally connected to the lower part of an injection head. Technical staff carries out the in-process discovery of analysis at the reason that the sealing member is not hard up to the lubricator, spout among the prior art is mostly assembled by channel-section steel and sheet metal component and forms, because make and installation error's existence, spout and guide rail cooperation back, especially take place to become flexible after long-term the use easily, wearing and tearing, make to produce great clearance easily between spout and the guide rail, under the effect of the lateral force that the injection pipe applyed mounting platform, because the existence in clearance between spout and the guide rail, make the relative guide rail of spout take place the slope, and then make mounting platform take place the slope, and because junction between each section pipe fitting of lubricator is perpendicular to mounting platform installation, consequently when mounting platform takes place the slope, junction between each section pipe fitting also takes place the slope, and then the phenomenon that the sealing member that causes the lubricator takes place to become flexible.

In view of the above, an aspect of the present disclosure provides a swing mechanism of an injection head tower, please refer to fig. 1 to 3, in which the swing mechanism includes a support base 1, a mounting platform 2 and a slide rail 3. The mounting platform 2 is used for mounting the injection head, and the blowout prevention pipe is connected with the injection head. The slide rail 3 comprises a slide groove 31 and a guide rail 32 which are matched with each other to slide, one of the slide groove 31 and the guide rail 32 is connected with the support seat 1, and the other is connected with the mounting platform 2. Specifically, referring to fig. 1 and 2, the sliding groove 31 is connected to the mounting platform 2, and the guide rail 32 is connected to the supporting base 1. In an embodiment not shown, the slide groove 31 can also be connected to the support base 1 and the guide rail 32 to the mounting platform 2, as selected according to the actual requirements.

The guide rail 32 includes a bearing rail 321 and a support beam 322, and one vertical end of the support beam 322 is connected to the bottom surface of the bearing rail 321. The sliding chute 31 is of an integrally formed structure, the cross section of the sliding chute 31 is a rectangle with an opening 311, and the sliding chute 31 is wrapped outside the bearing rail 321. Support beam 322 is located at opening 311. Gaps between the sliding chute 31 and the lateral side of the carrying rail 321 and gaps between the sliding chute 31 and the bottom surface of the carrying rail 321 are set to be first preset values.

The guide rail 32 may be "i" shaped or "T" shaped, and the cross section of the sliding chute 31 is set to be rectangular with an opening 311, and the supporting beam 322 is located at the opening 311, so that four surfaces of the sliding chute 31 are all matched with the bearing rail 321, and the bottom surface of the bearing rail 321 has a certain supporting function on the sliding chute 31, thereby effectively reducing the risk that the sliding chute 31 is inclined relative to the bearing rail 321 of the guide rail 32.

The integrally formed design of the sliding chute 31 can better control the processing precision of the sliding chute 31, reduce the problem of overlarge gap between the sliding chute 31 and the guide rail 32 caused by processing errors, and avoid the problem of increased gap between the sliding chute 31 and the bearing rail 321 caused by installation errors or connection looseness, so that the gap between the sliding chute 31 and the bearing rail 321 is further reduced.

The application provides a rotation mechanism, through setting up spout 31 to the cross-section has the rectangle of opening 311 to make spout 31 design as integrated into one piece, can reduce the clearance between spout 31 and the guide rail 32 effectively, and then reduced lubricator's sealing member effectively and taken place not hard up risk.

It should be noted that the terms "vertical", "bottom", "lateral" and the like in this application indicate orientations and are described based on the orientation of fig. 2.

It will be appreciated that in an embodiment not shown, the present application provides a slewing mechanism in which, in fig. 1 and 2, in addition to an upper slide rail 3 provided between the mounting platform 2 and the support base 1, a lower slide rail 3 provided on the support base 1 is provided, the upper slide rail 3 and the lower slide rail 3 provided on the support base 1 being arranged perpendicular to each other to enable the central slewing mechanism to slide in two mutually perpendicular directions. The structure of the lower slide rail 3 is the same as that of the upper slide rail 3, and the description is omitted.

In an embodiment, in the swing mechanism provided by the present application, the first preset value is less than or equal to 1 mm. For example, the first preset value may be 1mm, 0.5mm, or 0.8 mm. By adopting the related processing method, the gap between the sliding chute 31 and the bearing rail 321 can be effectively controlled to meet the related requirements, and the risk of inclination between the sliding chute 31 and the bearing rail 321 is further effectively reduced.

In one embodiment, the present application provides a swing mechanism, wherein the sliding chute 31 includes a sliding chute body and a copper layer formed on the sliding chute body, and the copper layer is engaged with the guiding rail 32. It can be understood that the copper is soft, and the copper layer is easy to deform and wear during the sliding process of the sliding chute 31 relative to the guide rail 32, and can be used as a lubricant between the sliding chute 31 and the guide rail 32, thereby effectively reducing the friction resistance during the sliding process of the sliding chute 31 relative to the guide rail 32.

In one embodiment, referring to fig. 1, the present application provides a swing mechanism in which at least two sliding slots 31 are spaced between two ends of a guide rail 32. By arranging the slide groove 31 at intervals between the two ends of the guide rail 32, the contact area between the slide groove 31 and the guide rail 32 can be reduced, and the risk of jamming of the slide groove 31 in the process of moving relative to the guide rail 32 is reduced. By means of at least two runners 31, it is ensured that the runners 31 provide an effective support for the mounting platform 2 connected thereto. Specifically, two sides of the supporting seat 1 may be respectively provided with a guide rail 32, and each guide rail 32 is matched with two sliding grooves 31 arranged on the mounting platform 2 at intervals to slide.

In one embodiment, the swing mechanism provided by the present application further comprises a telescopic cylinder 4 and a lock valve 5. One of the supporting seat 1 and the mounting platform 2 is connected with a cylinder 41 of the telescopic cylinder 4, and the other is connected with a piston rod 42 of the telescopic cylinder 4. Fig. 1 shows an example of the connection between the mounting platform 2 and the piston rod 42 and the connection between the supporting seat 1 and the cylinder 41. The mounting platform 2 is driven to slide relative to the support base 1 by the sliding of the piston rod 42 relative to the cylinder 41, and the chute 31 slides relative to the guide rail 32.

Referring to fig. 4, the locking valve 5 includes a sleeve 51 and an expansion sleeve 52 installed in the sleeve 51, the sleeve 51 is connected to the cylinder 41, the expansion sleeve 52 is sleeved on the piston rod 42, and the expansion sleeve 52 can clamp or release the piston rod 42. The expansion sleeve 52 clamps the piston rod 42, the piston rod 42 and the cylinder 41 are locked, the two cannot be displaced relatively, so that the mounting platform 2 cannot move relative to the support base 1, and when the expansion sleeve 52 releases the piston rod 42, the piston rod 42 can slide relative to the cylinder 41, so that the mounting platform 2 can be driven to move relative to the support base 1.

In one embodiment, referring to fig. 4, in the swing mechanism provided by the present application, an oil inlet 511 is formed on the sleeve 51, and an oil storage chamber 512 is formed in the sleeve 51. The expansion sleeve 52 includes a slider 521, an outer cone 523, an inner cone 522, and a resilient member 524. The sliding block 521 is sleeved on the piston rod 42, the outer cone 523 is sleeved on the piston rod 42, the outer surface of the outer cone 523 is conical, the inner surface of the inner cone 522 is conical matched with the outer surface of the outer cone 523, one end of the inner cone 522 is abutted against the sliding block 521, the other end of the inner cone 522 is abutted against the elastic member 524, and the other end of the elastic member 524 is abutted against the cylinder 41. When hydraulic oil enters the oil storage chamber 512 through the oil inlet 511, the slider 521 pushes the inner cone 522 to move under the action of hydraulic pressure, and further pushes the elastic member 524 to compress, so that the outer cone 523 is released, the piston rod 42 is released, and the piston rod 42 can slide relative to the cylinder 41. When the hydraulic oil in the oil storage chamber 512 is reduced, the inner cone 522 is returned under the elastic force of the elastic member 524, and the inner cone 522 presses the outer cone 523, so that the outer cone 523 presses the piston rod 42, and the piston rod 42 is locked and cannot slide relative to the cylinder 41.

Another aspect of the embodiments of the present application provides a machining method for a turning mechanism, which is used for machining the turning mechanism provided in any one of the above embodiments. Referring to fig. 5, the processing method includes:

s10, processing the sliding groove 31 by adopting a linear cutting process;

s20, mounting the chute 31 on the guide rail 32 to form a slide rail 3;

and S30, connecting the slide rail 3 with the supporting seat 1 and the mounting platform 2 respectively.

Specifically, since the chute 31 is a rectangle with the opening 311 in the cross section, the processing difficulty can be reduced by the wire cutting process, and the chute 31 formed by the wire cutting process has higher processing precision and is not easy to generate adverse factors such as deformation, the chute 31 formed by the wire cutting process can be better matched with the guide rail 32, and the gap between the chute and the guide rail can be controlled to be minimum after matching.

In addition, after the chute 31 is installed on the guide rail 32, the guide rail 32 is connected with the support seat 1 and the mounting platform 2 respectively, instead of installing the chute 31 and the guide rail 32 on the guide rail 32 after being connected with the mounting platform 2 and the support seat 1 respectively, the chute 31 can be prevented from being connected with the slide rail 3 well due to installation errors after the chute 31 and the guide rail 32 are connected with the mounting platform 2 and the support seat 1 respectively.

According to the processing method provided by the embodiment of the application, the chute 31 is integrally processed and formed through a wire cutting process, so that the processing precision of the chute 31 is improved, and the gap between the chute 31 and the guide rail 32 is effectively reduced. After the chute 31 is installed on the guide rail 32, the guide rail 32 is connected with the supporting seat 1 and the installation platform 2 respectively, so that the installation accuracy of the chute 31 and the guide rail 32 is improved, and the gap between the chute 31 and the guide rail 32 is further reduced.

In an embodiment, referring to fig. 6, in the processing method provided by the present application, the step of processing and forming the chute 31 by using a wire cutting process in S10 specifically includes:

s11, processing to form a chute body by adopting a linear cutting process;

and S12, forming a copper layer on the matching surface of the chute body and the guide rail 32 by adopting a copper stacking process.

Specifically, the copper layer may be formed on the run channel body, or may be formed on the guide rail 32, as long as it is on the mating surface of the two. Because the nature of copper is softer, through setting up the copper layer, at the in-process of spout 31 and guide rail 32 relative slip, the copper layer produces deformation, wearing and tearing easily, and the copper bits that form have certain lubrication action between the fitting surface of spout 31 and guide rail 32 to reduce the frictional resistance between spout 31 and the guide rail 32 effectively, and then make the motion of mounting platform 2 for supporting seat 1 more smooth and easy.

In an embodiment, in the processing method provided by the present application, the thickness of the copper layer is 2mm to 4mm, for example, the thickness of the copper layer may be 2mm, 3mm, or 4mm, and the thickness of the copper layer is limited within a certain range, so that after the copper layer is worn due to an excessively thin copper layer, the sliding groove 31 and the guide rail 32 are prevented from being directly contacted and worn greatly, and meanwhile, after the copper layer is worn due to an excessively thick copper layer, the gap between the sliding groove 31 and the guide rail 32 is also prevented from being excessively large.

In an embodiment, referring to fig. 6, in the processing method provided by the present application, step S30 of connecting the slide rail 3 with the supporting seat 1 and the mounting platform 2 respectively includes:

s31, inserting a gasket between the chute 31 and the guide rail 32;

s32, respectively welding the guide rail 32 and the sliding groove 31 on the mounting platform 2 and the supporting seat 1;

and S33, taking out the gasket.

It can be understood that, the guide rail 32 and the chute 31 are respectively welded on the mounting platform 2 and the support seat 1, so that the connection is firmer and more reliable, the guide rail 32 and the chute 31 are easy to generate thermal deformation in the welding process, and the gasket is inserted between the guide rail 32 and the chute 31, so that the thermal deformation of the chute 31 and the guide rail 32 in the welding process can be effectively prevented, and the mounting precision of the chute 31 and the guide rail 32 is effectively improved. It should be noted that, because the gap between the chute 31 and the guide rail 32 is about 1mm, the thickness of the inserted gasket should be less than 1mm, and when necessary, a plurality of gaskets can be inserted until the gasket cannot be inserted again.

It should be noted that, in the process of removing the gasket, the gasket may be removed after the chute 31 and the guide rail 32 are both cooled to room temperature after being welded. This prevents the slide groove 31 and the guide rail 32 from being deformed again after the gasket is removed.

In an embodiment, in the processing method provided by the present application, the step of inserting the gasket between the chute 31 and the guide rail 32 at S31 specifically includes: a gasket is interposed between each mating surface of the chute 31 and the rail 32. Such as the top surface, the bottom surface, and both side surfaces of the bearing rail 321, so that the chute 31 and the guide rail 32 can be prevented from being inclined during the welding process, thereby further improving the machining accuracy.

The various embodiments/implementations provided herein may be combined with each other without contradiction.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.