Harvester
阅读说明:本技术 收割机 (Harvester ) 是由 内孝广 西村俊成 丹后芳史 熊取刚 日野真和 崎山洋佑 林翔太 东泷燎平 北村信树 于 2019-03-01 设计创作,主要内容包括:本发明提供一种希望能迅速地进行副变速装置的变速操作的收割机。具备:主变速装置(31);齿轮切换式的副变速装置(32);手动式的副变速操作件,指令副变速装置(32)的变速状态的切换;以及变速操作机构(41),基于副变速操作件的操作来切换副变速装置(32)的状态,在变速操作机构(41)具备:操作构件(44),进行副变速装置(32)的变速;以及致动器(CY3),操作操作构件(44)。(The invention provides a harvester which can quickly perform speed change operation of a sub-transmission device. The disclosed device is provided with: a main transmission device (31); a gear switching type sub-transmission device (32); a manual sub-transmission operation member for instructing switching of a transmission state of a sub-transmission device (32); and a shift operation mechanism (41) for switching the state of the sub-transmission (32) based on the operation of the sub-transmission operation member, wherein the shift operation mechanism (41) comprises: an operating member (44) for shifting the sub-transmission device (32); and an actuator (CY3) that operates the operating member (44).)
1. A harvester, characterized by comprising:
a main transmission; a gear switching type sub-transmission; a manual sub-transmission operating member that instructs switching of a transmission state of the sub-transmission; and a shift operation mechanism that switches a state of the sub-transmission based on an operation of the sub-transmission operation member,
the shift operation mechanism includes: an operating member that shifts gears in the sub-transmission; and an actuator that operates the operating member.
2. A harvester according to claim 1,
a transmission case for accommodating the sub-transmission device,
the shift operating mechanism is supported by the transmission case.
3. A harvester according to claim 2,
an operation position detection sensor for detecting an operation position of the operation member,
the operating position detecting sensor and the actuator are supported by a support member supported by the transmission case, respectively.
4. A harvester according to claim 3,
the supporting piece is provided with: a first mounting portion coupled to the transmission case; a second mounting portion to which the actuator is mounted; and a third mounting portion provided at an intermediate portion between the first mounting portion and the second mounting portion, for mounting the operation position detection sensor.
5. A harvester according to claim 3 or 4,
one end portion of the operating member is swingably supported on the sub-transmission,
the actuator is configured to shift the sub-transmission device by being linked to the other end portion of the operating member and swinging the operating member,
the operating position detecting sensor is linked to an intermediate position of a portion of the operating member that is swingably supported and a portion that is coupled to the actuator.
6. A harvester according to any one of claims 1 to 5,
the actuator is disposed above the operating member.
7. A harvester according to any one of claims 1 to 6,
the operating member is supported so as to be vertically swingable about a horizontally oriented axis,
the actuator is constituted by a hydraulic cylinder which is operated to extend and contract in the up-down direction.
8. A harvester, characterized by comprising:
a transmission device having a main transmission device and a gear-switching type multistage sub-transmission device, for shifting power from a drive source and transmitting the power to a traveling device;
a manual sub-transmission operating member that instructs switching of a transmission state of the sub-transmission;
an actuator that operates an operating member that performs shifting in the sub-transmission;
a running state determination unit that determines whether or not the vehicle is in a low-speed running state in which the vehicle speed is lower than a preset set vehicle speed; and
a control unit controlling an operation of the actuator,
the control unit actuates the actuator to switch to a shift state corresponding to a command of the sub-shift operation member when the low-speed travel state is determined by the travel state determination unit, and prohibits the actuation of the actuator regardless of the command of the sub-shift operation member when the low-speed travel state is not determined by the travel state determination unit.
9. A harvester according to claim 8,
the manual main shift operation device is provided for instructing switching of the shift state of the main shift device,
the running state determination unit determines whether or not the low-speed running state is present based on the operation position of the main shift operation member.
10. A harvester according to claim 9,
a neutral range for switching the main transmission device to a neutral state and a travel range for switching the main transmission device to a travel state are set in an operation range of the main shift operation element,
the running state determination unit determines that the vehicle is in the low-speed running state when the main shift operating element is operated to the neutral region, and determines that the vehicle is not in the low-speed running state when the main shift operating element is operated to the running region.
11. A harvester according to any one of claims 8 to 10,
the sub-shift operating member is constituted by a switch that can be pressed,
the harvester is provided with an operation position detection sensor for detecting the operation position of the operation component,
the control unit performs normal operation control of controlling the operation of the actuator to sequentially switch the shift stage of the sub-transmission to a next target shift stage based on detection information of the operation position detection sensor each time the sub-transmission operating member is pressed, and,
when the sub-shift operating element is pressed, the control unit executes abnormal operation control that controls the operation of the actuator based on detection information of the operating position detecting sensor in such a manner that: the actuator is controlled to operate to switch the operating position of the operating member to the original shift stage when the operating position of the operating member is in an operating region that is close to the target shift stage among neutral operating regions between the original shift stage and the target shift stage, and to switch the operating position of the operating member to the target shift stage when the operating position of the operating member is in an operating region that is close to the original shift stage among the neutral operating regions.
12. A harvester according to any one of claims 8 to 10,
the sub-shift operating member is constituted by a switch that can be pressed,
the harvester is provided with an operation position detection sensor for detecting the operation position of the operation component,
the control unit performs normal operation control of controlling the operation of the actuator to sequentially switch the shift stage of the sub-transmission to a next target shift stage based on detection information of the operation position detection sensor each time the sub-transmission operating member is pressed, and,
when it is determined that the shift range is not switched to the target shift range based on the detection information of the operation position detection sensor even if the sub-shift operation member is pressed, the control unit executes abnormal control for controlling the operation of the actuator to switch the operation position of the operation member to the original shift range when the sub-shift operation member is pressed thereafter.
13. A harvester according to claim 11 or 12,
the shift control device further includes a shift notification unit that notifies that the shift speed of the sub-transmission has been switched to the target shift speed.
14. A harvester according to any one of claims 11 to 13,
and an abnormality notification unit configured to notify that the sub-transmission is in an abnormal state when the shift speed of the sub-transmission is not switched to the target shift speed even if the control unit executes the normal operation control.
15. A harvester according to any one of claims 8 to 14,
the engine is provided as a driving source and,
the control unit operates the operating member to one of adjacent shift stages when the operating position of the operating member is between the adjacent shift stages at the time of start of the engine.
16. A harvester according to claim 15,
the control means operates the operating member to one of the gear positions when the operating position of the operating member is located between the adjacent gear positions and is located closer to the one gear position than a center position of the adjacent gear position after the engine is started, and operates the operating member to the other gear position when the operating position of the operating member is located closer to the other gear position than the center position of the adjacent gear position.
17. A harvester is provided with:
a drive source mounted on the body;
a travel transmission device that changes a speed of the power transmitted from the drive source;
an input shaft having an outwardly projecting shaft portion projecting outwardly from the running transmission;
an input rotary body provided on the outwardly projecting shaft portion and to which power is input from the drive source; and
and a power take-out section that takes out power from a region of the input shaft between the input rotating body and the travel transmission device to the outside.
18. A harvester according to claim 17,
the power take-out section includes: a power branching section that branches power from the input shaft; and an output shaft that outputs the power branched by the power branching portion,
the output shaft is provided in a state of extending from the power branching portion toward the travel transmission device.
19. A harvester according to claim 17 or 18,
the power take-out section is provided with a transmission case covering the outer side of each of the power take-out section and the outer protruding shaft section.
20. A harvester according to claim 19,
the transmission case has: a first support portion located on a side close to the travel transmission device; and a second support portion located on a side close to the input rotary member,
the transmission case is supported by the supported portions at the first support portion and the second support portion, respectively.
21. A harvester according to claim 20,
the disclosed device is provided with: left and right travel drive shafts that transmit power after the speed change to the left and right travel devices while protruding outward in the left-right direction from both left and right side portions of the travel transmission device; and
left and right axle boxes covering the left and right travel drive shafts, respectively,
the travel transmission device is configured to be the supported portion corresponding to the first supporting portion, the first supporting portion is supported by the travel transmission device, one of the left and right axle boxes is configured to be the supported portion corresponding to the second supporting portion, and the second supporting portion is supported by the axle box.
22. A harvester according to claim 21,
the first support section is connected to an outer side surface of the travel transmission device in a state of abutting in a left-right direction,
the second support portion is connected to an outer surface of the axle box in a state of abutting in a left-right direction.
23. A harvester according to any one of claims 19 to 22,
a hydraulic pump driven by the power extracted by the power extraction unit,
the hydraulic pump is supported by the transmission case.
Technical Field
The invention relates to a harvester.
Background
(1) Conventionally, there are harvesters such as combine harvesters and corn harvesters that harvest planted crops while running a vehicle body.
In a combine harvester as an example of a harvester, conventionally, there is a transmission device including a gear-switching sub-transmission device in addition to a main transmission device as a transmission device for changing the power of a traveling device in order to travel at a high speed when not operating and travel at a low speed when performing harvesting operation. In addition, conventionally, a sub-transmission device is configured to be switched by manually operating an operating lever that is mechanically coupled (for example, see patent document 1).
(2) In addition, there have been conventional harvesters that harvest planted crops while running a vehicle body, such as combine harvesters and corn harvesters.
In a combine harvester as an example of a harvester, conventionally, there is a transmission device including a gear-switching type multistage sub-transmission in addition to a main transmission as a transmission device for changing the power of a traveling device in order to travel at a high speed when not operating and travel at a low speed when performing harvesting operation. In addition, conventionally, a sub-transmission device is configured to be switched by manually operating an operating lever that is mechanically coupled (for example, see patent document 1).
(3) In addition, there have been conventional harvesters such as combine harvesters and corn harvesters, and more specifically, there are harvesters including a drive source mounted on a machine body and a travel transmission device for changing the speed of power transmitted from the drive source.
Conventionally, a transmission is configured such that power from an engine as a drive source is transmitted to a transmission as a travel transmission device via an input pulley as an input rotating body. The engine is disposed at a low position inside the machine body, the transmission is disposed at a position lower than a lateral center portion of the machine body and in a state of being located in a middle of the left and right traveling devices, and the input pulley is disposed at a lateral side of the transmission in a state of being close to the transmission (for example, see patent document 2).
Disclosure of Invention
Problems to be solved by the invention
(1) The technical problem corresponding to the background art (1) is as follows.
In the above-described conventional configuration, the sub-shift operation needs to be performed by manually operating the operating lever, and the switching operation takes time, which makes it difficult to cope with a case where the shift state is to be switched quickly. For example, when the harvesting work is performed in a state where the sub-transmission is set to a low speed, and when the harvesting work is temporarily ended but the traveling to another position is required, the operation can be efficiently performed by switching the sub-transmission to a high speed during the traveling.
Therefore, it is desirable that the harvester can quickly perform the shifting operation of the sub-transmission.
(2) The technical problem corresponding to the background art (2) is as follows.
In the above-described conventional configuration, the sub-shift operation needs to be performed by manually operating the operating lever, and the switching operation takes time, which makes it difficult to cope with a case where the shift state is to be switched quickly. For example, when the harvesting work is performed in a state where the sub-transmission is set to a low speed, and when the harvesting work is temporarily ended but the traveling to another position is required, the operation can be efficiently performed by switching the sub-transmission to a high speed during the traveling.
In order to quickly perform a shift operation of the sub-transmission device, it is conceivable to employ a configuration in which the sub-transmission operation is performed by an actuator. However, a gear-shift type sub-transmission is a device that shifts gears to bring different gears into mesh and shifts gears to a plurality of shift stages. When a gear shift type sub-transmission device such as this is directly operated by an actuator instead of a manual operation type operation structure, there is a possibility that the switching operation to a different gear position cannot be performed satisfactorily.
Therefore, it is desirable that the gear shift type sub-transmission device can perform a switching operation to different gear positions quickly and satisfactorily by the actuator.
(3) The technical problem corresponding to the background art (3) is as follows.
In a harvester such as a combine harvester, it is desired to increase the size of a crop processing device such as a threshing device mounted on a machine body to improve the work efficiency.
In some cases, when the crop processing apparatus is increased in size, there is no space for providing a drive source (engine) at a low position inside the machine body, and the drive source must be provided at a high position above the crop processing apparatus, a position at the rear side of the machine body of the crop processing apparatus, or the like. On the other hand, in order to distribute and transmit power to the left and right traveling devices, a traveling transmission device such as a transmission needs to be disposed in a state of being located in the middle of the left and right traveling devices.
Since the conventional structure is configured such that the engine is disposed at a low position in the body and power is transmitted to the transmission case by using the empty region of the center-side lower portion of the body, when the threshing device is enlarged to improve the work efficiency as described above, the arrangement of the drive source is restricted because there is no empty region in the center-side lower portion of the body, and for example, power transmission by bypassing the power from the drive source to the outside in the lateral direction of the body of the crop processing device is required, and the transmission structure of the conventional structure cannot be directly applied.
Therefore, it is desirable to transmit power to the travel transmission even when the arrangement of the drive source is restricted, and to effectively utilize the transmitted power.
Means for solving the problems
(1) The solution corresponding to the technical problem (1) is as follows.
The harvester of the present invention is characterized by comprising: a main transmission; a gear switching type sub-transmission; a manual sub-transmission operating member that instructs switching of a transmission state of the sub-transmission; and a shift operation mechanism that switches a state of the sub-transmission device based on an operation of the sub-transmission operation member, the shift operation mechanism including: an operating member that shifts gears in the sub-transmission; and an actuator that operates the operating member.
According to the present invention, the shift of the sub-transmission is performed by operating the operating member by the actuator, and therefore, a switching operation can be performed more quickly than a switching operation of the operating member by a manual operation. Therefore, the shift operation of the sub-transmission device can be performed quickly.
In the present invention, it is preferable that a transmission case accommodating the sub-transmission device is provided, and the shift operation mechanism is supported by the transmission case.
According to this structure, the transmission housing the subtransmission device and the other transmission mechanism is a high-rigidity and high-strength transmission. The shift operating mechanism can be stably supported by the highly rigid transmission.
In the present invention, it is preferable that an operation position detection sensor for detecting an operation position of the operation member is provided, and the operation position detection sensor and the actuator are supported by a support supported by the transmission.
According to this configuration, the actuator is operated while the operation position of the operation member is detected by the operation position detection sensor, whereby the switching operation by the actuator can be performed favorably. Further, the actuator and the operation position detection sensor can be stably supported on the transmission case via the support member.
In the present invention, it is preferable that the support member is provided with: a first mounting portion coupled to the transmission case; a second mounting portion to which the actuator is mounted; and a third mounting portion provided at an intermediate portion between the first mounting portion and the second mounting portion, for mounting the operation position detection sensor.
According to this structure, the first mounting portion of the support member is coupled to and supported by the transmission case. Since the actuator is mounted at a position away from the coupling portion of the transmission case, the actuator as a relatively large-sized device can be easily and smoothly installed. An operation position detection sensor as a small-sized device can be provided in a stable state with less malfunction at a position close to a portion coupled to a transmission.
In the present invention, it is preferable that one end portion of the operating member is swingably supported by the sub-transmission, the actuator is configured to be linked to the other end portion of the operating member and to swing the operating member to shift the sub-transmission, and the operating position detecting sensor is linked to an intermediate position between a portion of the operating member that is swingably supported and a portion that is coupled to the actuator.
According to the present structure, the actuator is linked to the other end portion of the operating member, i.e., a position away from the portion supported by swinging, so that the actuator can move and operate the operating member with as small an operating force as possible. The operating position detecting sensor can be disposed by utilizing an empty region between a portion where the operating member is swingably supported on the sub-transmission and a portion where the actuator is provided. As a result, the entire shift operation mechanism can be provided in a compact shape.
In the present invention, it is preferable that the actuator is disposed in a state of being located above the operating member.
According to this configuration, since the actuator is provided at a high position above the operating member coupled to the sub-transmission device, the actuator is located at a position distant from the traveling road surface. As a result, the actuator is less likely to be contaminated by soil or the like scattered and deposited during harvesting operation or to be in contact with a field surface having large irregularities, and can be used favorably for a long period of time.
In the present invention, it is preferable that the operating member is supported so as to be vertically swingable about a horizontally oriented axis, and the actuator is constituted by a hydraulic cylinder which is vertically operated to extend and contract.
According to this configuration, since the hydraulic cylinder is vertically extended and contracted with respect to the vertically swinging operation member, the operation force can be efficiently transmitted to the operation member, and the hydraulic cylinder can be compactly arranged in a region having a narrow width in the lateral direction.
(2) The solution corresponding to the technical problem (2) is as follows.
The harvester of the present invention is characterized by comprising: a transmission device having a main transmission device and a gear-switching type multistage sub-transmission device, for shifting power from a drive source and transmitting the power to a traveling device; a manual sub-transmission operating member that instructs switching of a transmission state of the sub-transmission; an actuator that operates an operating member that performs shifting in the sub-transmission; a running state determination unit that determines whether or not the vehicle is in a low-speed running state in which the vehicle speed is lower than a preset set vehicle speed; and a control unit that controls an operation of the actuator, wherein when the low-speed travel state is determined by the travel state determination unit, the control unit operates the actuator to switch to a shift state corresponding to a command of the sub-shift operation member, and when the low-speed travel state is not determined by the travel state determination unit, the control unit prohibits the operation of the actuator regardless of the command of the sub-shift operation member.
According to the present invention, when the sub-transmission operating element is manually operated, the actuator operating member shifts to shift the speed of the sub-transmission device, as long as the running state determining means determines that the sub-transmission device is in the low-speed running state in which the vehicle speed is lower than the set vehicle speed. Compared to a transmission in which an operating member is switched by a manual operation, a quick switching operation can be performed. The set vehicle speed is set to a small value substantially close to zero.
However, if the running state determination means does not determine that the vehicle is in the low-speed running state, the actuator does not operate even if the sub-shift operation is manually operated. When the harvester runs at a speed higher than the set vehicle speed, even if the sub-transmission operating element is operated by mistake, the actuator does not work, so that the gear can be prevented from shifting and the gear can be forced to engage with the rotating gear.
Therefore, in the sub-transmission of the gear switching type, the switching operation to different gear positions can be performed quickly and satisfactorily by the actuator.
In the present invention, it is preferable that a manual main shift operating element is provided that instructs switching of a shift state of the main shift device, and the traveling state determination means determines whether or not the low-speed traveling state is present based on an operation position of the main shift operating element.
According to this configuration, the main transmission device is a device that mainly changes the speed of the power transmitted from the drive source to the traveling device, and contributes greatly to the variation of the vehicle speed. The main transmission determines a shifting state by manual operation of a main shift operating member. Therefore, the operation position of the main shift operation element corresponds to the vehicle speed, and therefore, the low-speed travel state can be determined based on the operation position of the main shift operation element. As a result, for example, the low-speed travel state can be determined with a simple configuration as compared with a case where the actual rotation state of the rotating body (transmission shaft, gear, etc.) in the transmission mechanism is detected.
In the present invention, it is preferable that a neutral region for switching the main transmission device to a neutral state and a travel region for switching the main transmission device to a travel state are set in an operation region of the main shift operation element, the travel state determination means determines that the vehicle is in the low-speed travel state when the main shift operation element is operated to the neutral region, and the travel state determination means determines that the vehicle is not in the low-speed travel state when the main shift operation element is operated to the travel region.
According to this configuration, the main shift operating element can be operated along the operating region having the neutral region and the traveling region, and the traveling state determination means determines that the vehicle is in the low-speed traveling state when the main shift operating element is located in the neutral region, and determines that the vehicle is not in the low-speed traveling state when the main shift operating element is located in the traveling region.
That is, the traveling state determination means can be configured to determine whether or not the main shift operation element is located in the neutral region, and can cope with this without arranging the detection range over the entire operation region with a simple configuration.
In the present invention, it is preferable that the sub-transmission operating element is constituted by one switch which can be pressed, the harvester includes an operating position detection sensor which detects an operating position of the operating member, the control unit executes normal operation control which controls operation of the actuator to sequentially switch the gear shift stage of the sub-transmission to a next target gear shift stage based on detection information of the operating position detection sensor every time the sub-transmission operating element is pressed, and when the sub-transmission operating element is pressed, the control unit executes abnormal operation control which controls operation of the actuator based on detection information of the operating position detection sensor as follows: the actuator is controlled to operate to switch the operating position of the operating member to the original shift stage when the operating position of the operating member is in an operating region that is close to the target shift stage among neutral operating regions between the original shift stage and the target shift stage, and to switch the operating position of the operating member to the target shift stage when the operating position of the operating member is in an operating region that is close to the original shift stage among the neutral operating regions.
According to this configuration, the control unit executes the normal operation control each time the sub-shift operating element constituted by one switch is pressed. In this normal operation control, the operation of the actuator is controlled while the operation position of the operation member is detected and fed back by the operation position detection sensor, so that the operation member can be moved to an appropriate position corresponding to the next target gear position.
However, even if the shift is performed by operating the operating member, the operating member may not reach the target shift speed but may be located in a neutral operating region between the original shift speed and the target shift speed if the gears are not engaged well. In this case, the control unit executes the control for abnormality.
That is, when the operating position of the operating member is located in an operating region that is close to the target shift stage among the neutral operating regions between the original shift stage and the target shift stage when the sub-shift operating member is operated thereafter, the operation of the actuator is controlled to switch the operating position of the operating member to the original shift stage. When the operating position of the operating member is located in an operating region that is close to the original gear shift stage among the neutral operating regions, the actuator is controlled to switch the operating position of the operating member to the target gear shift stage.
Even if the shift is performed from the original gear to the target gear in the previous shift operation, for example, the shift gear may stay at a position close to the gear corresponding to the target gear if the gears are not engaged well. Further, it is considered that, when the shift is not performed satisfactorily, even if the sub-transmission operation element is operated again to shift the gear from the target gear to the original gear, the gears are not engaged satisfactorily. In this case, the shift gear is considered to be retained at a position close to the gear corresponding to the original speed change stage.
Therefore, it is assumed that: the shift to the original shift stage is performed when the operating member is located in the operating region near the target shift stage, and the shift to the target shift stage is performed when the operating member is located in the operating region near the original shift stage. It is important to move the operating member to the speed change stage on the meshing side before the shift is performed. As a result, the gears can return to the original meshing state, and a good meshing state is obtained. In this case, it is considered that the engagement is difficult even if the shift is repeated toward the gear position on the side where the engagement is not performed well, and therefore, it is possible to take measures such as changing the rotational phase of the gear by transmitting the power in the engaged state and performing the sub-shift operation again.
In the present invention, it is preferable that the sub-shift operating member is constituted by one switch which can be pressed, the harvester is provided with an operation position detection sensor for detecting the operation position of the operation member, and each time the auxiliary speed change operation member is pressed, the control unit performs normal operation control of controlling the operation of the actuator to sequentially switch the shift stage of the sub-transmission to a next target shift stage based on detection information of the operation position detection sensor, and, when it is determined that the shift speed is not shifted to the target shift speed based on the detection information of the operation position detection sensor even if the sub-shift operation member is pressed, the control unit executes control for abnormality that controls operation of the actuator to switch the operation position of the operating member to the original shift stage when the sub-shift operating element is pressed thereafter.
According to this configuration, the control unit executes the normal operation control each time the sub-shift operating element constituted by one switch is pressed. In this normal operation control, the operation of the actuator is controlled while the operation position of the operation member is detected and fed back by the operation position detection sensor, so that the operation member can be moved to an appropriate position corresponding to the next target gear position.
However, even if the shift is performed by operating the operating member, the operating member may not reach the target shift speed but may be located in a neutral operating region between the original shift speed and the target shift speed if the gears are not engaged well. In this case, the control unit executes the control for abnormality.
That is, when the sub-shift operating member is operated again, the operation of the actuator is controlled to switch to the original shift stage even if the operating member has not reached the target shift stage in the previous operation. As a result, the operating member is moved to the gear position on the meshing side before shifting, and the gears can be restored to the original meshing state, and a good meshing state is obtained. In this case, it is considered that the engagement is difficult even if the shift operation to move the shift gear to the target gear position is repeated, and therefore, it is possible to take a measure such as changing the rotational phase of the gear by transmitting power in a state where the original gear position is engaged, and performing the sub-shift operation again.
In the present invention, it is preferable that a switching notification means be provided for notifying that the shift speed of the sub-transmission has been switched to the target shift speed.
According to the present configuration, when the control unit executes the normal operation control to operate the actuator to switch the operating member from the position corresponding to the original gear position to the position corresponding to the target gear position, the switch notification unit notifies that when it is determined that the operating member has been switched to the position corresponding to the target gear position based on the detection result of the operated position detection sensor.
Since the driver presses only one sub-transmission operation member, it is difficult to confirm the actual switching state of the sub-transmission. Therefore, by executing the notification processing by the switching notification unit, it is possible to easily confirm that the sub-transmission has switched to the target gear shift stage.
In the present invention, it is preferable that: and an abnormality notification unit that notifies that the sub-transmission is in an abnormal state when the shift speed of the sub-transmission is not switched to the target shift speed even if the control unit executes the normal operation control.
According to this configuration, the abnormality notification unit notifies that the shift position is in the abnormal state when the sub-transmission operating element is operated and the target shift stage is not shifted due to, for example, the gear being shifted not being well engaged. As a result, the driver can quickly recognize that the vehicle is in the abnormal state, and can immediately take countermeasures.
In the present invention, it is preferable that an engine as a driving source is provided, and the control means operates the operating member to one of adjacent gear positions when the operating position of the operating member is located between the adjacent gear positions at the time of starting the engine.
According to this configuration, when the engine is started to start the work performed by the harvester, the operating member is operated to one of the adjacent gear shift stages when the operating member is located between the adjacent gear shift stages for some reason and is not switched to a position corresponding to any one of the gear shift stages.
In a state where the engine is stopped, for example, in a case where the vehicle is transported by a truck, even if the vehicle is displaced from a position corresponding to a gear position when the operating member is moved due to vibration of the vehicle body or the power supply to the engine is stopped and the position holding by the actuator is not possible, the vehicle can start traveling by moving the position of the operating member after the engine is started to exhibit a good engagement state.
In the present invention, it is preferable that the control means operates the operating member to the one gear position when the operating position of the operating member is located between the adjacent gear positions and at a position closer to the one gear position than a center position of the adjacent gear position after the engine is started, and operates the operating member to the other gear position when the operating position of the operating member is located at a position closer to the other gear position than the center position of the adjacent gear position.
According to this configuration, when the operating member is not switched to a position corresponding to any one of the adjacent gear shift stages at the time of start of the engine, the operating member is moved to a gear shift stage that is closer to the operating member among the adjacent gear shift stages.
In the case where the operation member is displaced for some reason, it is considered that the operation member is not largely displaced from the original engagement position. Therefore, the gear can be returned to the original meshing state by operating the operating member to a gear position closer to the operating member among the adjacent gear positions and moving the operating member to the previously meshed gear position. Further, the vehicle can start traveling with a good engagement state.
(3) The solution corresponding to the technical problem (3) is as follows.
The harvester of the present invention is characterized by comprising: a drive source mounted on the body; a travel transmission device that changes a speed of the power transmitted from the drive source; an input shaft having an outwardly projecting shaft portion projecting outwardly from the running transmission; an input rotary body provided on the outwardly projecting shaft portion and to which power is input from the drive source; and a power take-out section that takes out power from a region of the input shaft between the input rotating body and the travel transmission device to the outside.
In a harvester, the arrangement of a driving source is restricted, and for example, the driving source is arranged at a high position above a crop processing device such as a threshing device, at a rear side of the crop processing device, or the like, and power from the driving source is transmitted in a state of bypassing a lateral outer portion of a machine body. Even in such a case, according to this configuration, the power can be received satisfactorily by the input rotary member provided in the outwardly projecting shaft portion projecting outwardly from the running transmission, and the power transmitted to the input rotary member is transmitted to the running transmission.
The power take-out section is provided in a region of the input shaft between the input rotating body and the travel transmission device, and the power taken out to the outside through the power take-out section can be transmitted to another device. In this way, the structure of the outwardly projecting shaft portion projecting outwardly from the running transmission can be effectively utilized to drive other devices.
Therefore, even when the arrangement of the drive source is restricted, the power can be transmitted to the running transmission, and the transmitted power can be effectively used.
In the present invention, it is preferable that the power take-out portion includes: a power branching section that branches power from the input shaft; and an output shaft that outputs the power branched by the power branching portion, the output shaft being provided in a state of extending from the power branching portion toward the travel transmission device.
According to this configuration, the power branched by the power branching portion can be output to the external device via the output shaft. Since the output shaft extends from the power branching portion toward the travel transmission device, the region between the input rotating body and the travel transmission device can be effectively used so that the output shaft does not protrude further toward the opposite side of the travel transmission device than the input rotating body, and power can be output in a compact shape.
In the present invention, it is preferable that: and a transmission case covering the outer sides of the power take-out section and the outer protruding shaft section.
According to this configuration, since the outer sides of the power take-out portion and the outer projecting shaft portion are covered with the transmission case, it is possible to avoid disadvantages such as a reduction in durability due to scattering of dirt, dust, and the like generated in association with harvesting work to the power take-out portion and the outer projecting shaft portion, and to maintain a good transmission state for a long period of time.
In the present invention, it is preferable that the transmission case has: a first support portion located on a side close to the travel transmission device; and a second support portion located on a side close to the input rotary member, and the transmission case is supported by the supported portions at the first support portion and the second support portion, respectively.
According to this structure, the side of the transmission case closer to the travel transmission and the side closer to the input rotary body are supported by the supported portions, respectively. Therefore, the transmission case extending in the lateral direction to cover both the power take-out portion and the outwardly projecting shaft portion can be stably supported by both side portions in the longitudinal direction in a state of being supported at both ends.
In the present invention, it is preferable that: left and right travel drive shafts that transmit power after the speed change to the left and right travel devices while protruding outward in the left-right direction from both left and right side portions of the travel transmission device; and left and right axle boxes that cover the left and right travel drive shafts, respectively, wherein the travel transmission device is set to the supported portion corresponding to the first support portion, the first support portion is supported by the travel transmission device, one of the left and right axle boxes is set to the supported portion corresponding to the second support portion, and the second support portion is supported by the axle box.
According to this configuration, the right and left travel drive shafts for transmitting the power, which is shifted in the travel transmission, to the right and left travel devices are covered with the axle boxes, respectively. The travel transmission device is a structure having a large rigidity, and includes a mechanism for changing the speed of power transmitted from a drive source. The axle boxes also have a large rigidity in order to support the left and right traveling devices on the machine body. Therefore, in the present configuration, the transmission case can be supported firmly by the running gear and the axle box having a strong structure.
In the present invention, it is preferable that the first support portion is connected to an outer surface of the travel transmission device in a state of being in contact with the first support portion in the left-right direction, and the second support portion is connected to an outer surface of the axle box in a state of being in contact with the second support portion in the left-right direction.
According to this configuration, one side of the transmission case is connected to the outer side surface of the travel transmission device in a state of contact, and the other side is connected to the outer side surface of the axle box in a state of contact. That is, the transmission case is connected to the travel transmission device at a position different from a connection position with the axle box.
As a result, the travel transmission device, the axle box, and the transmission case are connected and fixed in a frame state, and therefore, for example, the support strength for supporting the left and right travel devices to the machine body can be increased as compared with a structure in which these are connected in a laterally juxtaposed state.
In the present invention, it is preferable that a hydraulic pump driven by the power extracted by the power extraction unit is provided, and the hydraulic pump is supported by the transmission case.
According to this configuration, the hydraulic pump is driven by the power extracted from the power extraction unit, and the hydraulic oil is supplied from the hydraulic pump to the other hydraulic devices. Since the lubricating oil is stored inside the travel transmission, the oil can be used as the working oil. Since the hydraulic pump is supported by the transmission case located at a position close to the travel transmission device, the hydraulic pump can be disposed at a position close to the oil reservoir to smoothly supply the hydraulic oil. Further, the hydraulic pump can be supported by a simple structure by effectively using the transmission case without providing a special support member.
Drawings
Fig. 1 is a view showing a first embodiment (hereinafter, the same applies to fig. 15), and is an overall side view of a combine harvester.
Fig. 2 is an overall plan view of the combine harvester.
Fig. 3 is a rear view showing the main shift lever.
Fig. 4 is a rear view of the shift operating mechanism.
Fig. 5 is a simplified configuration diagram of the subtransmission device.
Fig. 6 is a diagram showing operation mechanisms of the subtransmission device and the main transmission device.
Fig. 7 is a plan view of the cab.
Fig. 8 is a sectional rear view showing a tilting state of the grain box.
Fig. 9 is a top view of the console.
Fig. 10 is a control block diagram.
Fig. 11 is a flowchart of the control operation.
Fig. 12 is a flowchart of the control operation.
Fig. 13 is a flowchart of the control operation.
Fig. 14 is a plan view showing an operation state.
Fig. 15 is a flowchart of a control operation according to another embodiment.
Fig. 16 is a view showing a second embodiment (hereinafter, the same as fig. 25), and is an overall right side view of the combine harvester.
Fig. 17 is an overall left side view of the combine harvester.
Fig. 18 is a top view of the combine.
Fig. 19 is a plan view showing a body support structure.
Fig. 20 is a perspective view showing a body support structure.
Fig. 21 is a left side view showing a transmission structure on the left side of the body.
Fig. 22 is a right side view showing a transmission structure on the right side of the body.
FIG. 23 is a driveline diagram.
Fig. 24 is a partially cut-away front view showing a transmission structure for front wheels.
Fig. 25 is a vertical cross-sectional side view of the hydraulic pump arrangement unit.
Detailed Description
< first embodiment >
Embodiments of the present invention will be described based on the drawings. In the following description, the direction of arrow F is referred to as the "front side" (see fig. 1 and 2), the direction of arrow B is referred to as the "rear side" (see fig. 1 and 2), the direction of arrow L is referred to as the "left side" (see fig. 2), and the direction of arrow R is referred to as the "right side" (see fig. 2).
[ integral structure of combine harvester ]
A general type combine harvester is shown in fig. 1 as an example of the harvester. The combine includes a traveling
The traveling
The
The
[ grain case 15 ]
The
As shown in fig. 1 and 2, a
In the
The
As shown in fig. 8, the
An
When the
The tilt control device is provided with a
[ Transmission structure for traveling ]
The traveling
The
[ sub-transmission operation structure ]
Next, a shift operation structure of the sub-transmission 32 will be explained.
As shown in fig. 4, 5, and 6, the
As shown in fig. 4 and 6, the
A
The shift cylinder CY3 extends and contracts in the vertical direction, and the
The
As shown in fig. 4 and 6, the shift cylinder CY3 and the operating
A first mounting
As shown in fig. 4 and 6, an operating
(operation structure of driver's part)
As shown in fig. 7, the
An
The
The
As shown in fig. 6, a
As shown in fig. 3, the
The
The sub-transmission 32 can be operated to shift gears by operating the
The reaping
As shown in fig. 9, a
A key switch 78 for starting or stopping the
As the elevation operation of the
[ control structure ]
Next, a control structure will be explained. As shown in fig. 10, the harvester lift cylinder CY1, the reel lift cylinder CY2, the shift cylinder CY3, the turning cylinder CY4, and the tilt cylinder CY5 are provided with a
The
The
Among the five hydraulic control valves described above, the first switching valve V1, the second switching valve V2, and the third switching valve V3 are integrally assembled as one valve assembly VU1 (first valve assembly), and the fourth switching valve V4 and the fifth switching valve V5 are integrally assembled as the other valve assembly VU2 (second valve assembly).
As shown in fig. 1 and 2, the first valve assembly VU1 is supported by the cab support frame 81 in the
The first valve assembly VU1 is provided below the floor of the
The supply state of the hydraulic oil is controlled such that a harvesting lift cylinder CY1, a reel lift cylinder CY2, a turning cylinder CY4, and a tilt cylinder CY5 among the plurality of hydraulic cylinders extend or retract in accordance with the operation of corresponding switches.
The following describes operation control of the shift cylinder CY3 for performing a shifting operation of the
As shown in fig. 11, when the
Further, as shown in fig. 4, a neutral operation region NW having a predetermined width on both sides about a center position NL between the high speed position Hi and the low speed position Lo in the operation region of the
When the
That is, as shown in fig. 12, it is determined whether the
Next, the indicator lamp (the
When the
When the
Thereafter, as long as the key switch 78 is not turned off, the corresponding indicator lamp (the
When the
That is, as shown in fig. 13, when the
According to the above configuration, since the sub-transmission 32 is switched by the operation of the shift cylinder CY3 in accordance with the operation of the
In a combine harvester, for example, as shown in fig. 14, the following operation method may be adopted: the harvesting work is performed on one end side of the non-harvesting region MR where the grain stalks are planted, the vehicle body is temporarily stopped at a first stop position Q1 after the harvesting of the working path is completed, and then the vehicle body is reversed while switching the direction to the next crossing working path and stopped at a second stop position Q2, and further the vehicle body is advanced to perform the harvesting work along the next working path.
The harvesting work along the working path is performed by setting the sub-transmission 32 to a low speed state, but when the vehicle body is moved backward at a high speed at the time of direction change, the working efficiency is improved. Therefore, when the running is stopped at the first stop position Q1, the
[ other embodiments ]
(1) In the above embodiment, the operating
(2) In the above embodiment, although the operation
(3) Instead of the above embodiment, the following processing may be executed as the control for abnormality when the shift is not performed satisfactorily even if the
That is, as shown in fig. 15, when the previous command given by the operation of the
(4) In the above embodiment, the actuator is constituted by the hydraulic cylinder, but an electric mechanism such as an electric cylinder or an electric motor may be used.
(5) In the above embodiment, the case where the running state determination means (the neutral switch 72) is constituted by the switch that is turned on (low-speed running state) when the main
(6) In the above embodiment, the switching notification means is configured to include the
(7) In the above embodiment, the abnormality notification means is configured to blink the sub-transmission display unit 76 (two
(8) In the above embodiment, the
(9) The invention can be applied to harvesters such as combine harvesters, corn harvesters and the like.
< second embodiment >
Hereinafter, a case where the embodiment of the harvester of the present invention is applied to a general-type combine harvester will be described based on the drawings.
[ integral Structure ]
As shown in fig. 16 to 18, the combine harvester includes: a harvesting and conveying
In the present embodiment, when the front-rear direction of the machine body is defined, the machine body is defined along the traveling direction of the machine body in the working state, and when the left-right direction of the machine body is defined, the left-right direction is defined in a state viewed from the traveling direction of the machine body. That is, the direction indicated by the reference symbol (F) in fig. 16, 17, and 18 is the front side of the machine body, and the direction indicated by the reference symbol (B) in fig. 16, 17, and 18 is the rear side of the machine body. The direction indicated by the reference symbol (L) in fig. 18 is the left side of the body, and the direction indicated by the reference symbol (R) in fig. 18 is the right side of the body.
The
The
The threshing
[ body support Structure ]
The body support structure will be explained.
As shown in fig. 19 and 20, a
The left and right
The front connecting
As shown in fig. 19 and 20, the
The
The lower
A
The left and right axle boxes 229 include a
The
As shown in fig. 20, the
That is, the left and right
Left and right
[ threshing device ]
Next, the threshing
As shown in fig. 16 and 17, the threshing
The
In this way, the threshing
As shown in fig. 23, the sorting processing unit 252 includes: a screw conveyor type primary material recovery device 255 that conveys grains sorted by dropping toward the lateral side while being transferred by the swing sorting device 254 in a swing manner; a screw conveyor type secondary material recovery device 256 that conveys the secondary material to one side in the lateral direction; and a
The
Threshing
As shown in fig. 16 and 17, the left and right
The
[ grain case ]
Next, the
As shown in fig. 21 and 22, a
The
The
[ power section ]
Next, the
As shown in fig. 22, the
As shown in fig. 21, the
The work table 274 is provided in a state of being positioned on the rear side of the
[ Transmission Structure 1 ]
A transmission structure for transmitting the power of the
As shown in fig. 21 and 23, the
As shown in fig. 23, a threshing
As shown in fig. 21, the first transmission mechanism D1 is a belt transmission mechanism that transmits power from the
The second transmission mechanism D2 includes a threshing
That is, the second transmission mechanism D2 includes: a belt-type first threshing
The threshing
The fifth
The harvesting unit includes a belt-
The shredder is provided with a belt type shredding
[ Transmission Structure 2 ]
Next, a transmission structure for transmitting the power of the
As shown in fig. 21, a fourth transmission mechanism D4 for transmitting power from the
The
As shown in fig. 22, the fourth transmission mechanism D4 includes: a belt-type
The
The
The transmission structure of the
As shown in fig. 24, a
The power transmitted to the input shaft 343 is shifted by the hydrostatic continuously variable transmission 237 and the gear type transmission mechanism 235 in the
Further, a power take-out portion 347 is provided for taking out power from a region between the input pulley 344 of the input shaft 343 and the
The transmission case 350 includes: a cylindrical box section 350a covering the outside of the outwardly projecting shaft section 343 a; and a gear box portion 350b provided in a state of being connected to the cylindrical box portion 350a and covering the power branching portion 348. The power branching portion 348 is constituted by a gear transmission mechanism straddling the input shaft 343 and the output shaft 349. The output shaft 349 protrudes outward to the left side, i.e., to the
The transmission case 350 has a first support portion 353 located on the side close to the
The
A coupling stopper 355 is provided on the right lateral side wall of the
The axle box 229 includes a connecting stopper 356 on a lateral side wall of the front wheel
[ Hydraulic pump ]
As shown in fig. 23 and 24, a
[ other embodiments ]
(1) In the above embodiment, the output shaft of the power take-out section is configured to extend from the power branching section to the travel transmission device, but the output shaft may be configured to extend to the input pulley side.
(2) In the above embodiment, the first support portion of the transmission case is connected to the outer side surface of the travel transmission device in a contact state, and the second support portion is connected to the outer side surface of the axle box in a contact state.
(3) In the above embodiment, the transmission case is supported by the travel transmission device and the axle box in a state of being supported at both ends, but instead of this structure, the following structure may be adopted.
(3-1) the transmission case is supported on one side by the travel transmission device and on the other side by a dedicated frame structure disposed separately.
(3-2) a structure in which one side of the transmission case is supported by a dedicated frame separately disposed and the other side is supported by an axle box.
(3-3) one side and the other side of the transmission case are supported by the structure of a dedicated frame which is additionally provided.
(3-4) a structure in which only either one of a portion of the transmission case located on the side close to the travel transmission and a portion located on the side close to the input rotary body is supported.
(4) In the above embodiment, the
(5) In the above embodiment, the
(6) The invention can be used for not only a common combine harvester, but also a semi-feeding combine harvester, and can be applied to other types of harvesters such as corn harvesters and the like besides the combine harvester.
Description of the reference numerals
4: an engine; 30: a speed change device; 31: a main transmission; 32: a sub-transmission; 33: a gearbox; 41: a shift operating mechanism; 44: an operating member; 47: an operation position detection sensor; 48: a support member; 49: a first mounting portion; 51: a second mounting portion; 54: a third mounting portion; 60: a main shift operating member; 72: a running state determination unit; 73: a sub-transmission operating member; 76: an abnormality notification unit; 79: a control unit; 80: a handover notification unit; CY 3: an actuator; NA: a neutral zone; and SA: a driving area; NW: a neutral operating zone; NL: a central location; 221: a drive source; 229: an axle box; 234: a travel transmission; 343: an input shaft; 343 a: an outwardly projecting shaft portion; 344: an input rotating body; 347: a power take-out section; 348: a power branching section; 349: an output shaft; 350: a transmission case; 353: a first support section; 354: a second support portion.
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