Fuel economizer with sliding and automatic sliding forbidding functions

文档序号:103330 发布日期:2021-10-15 浏览:37次 中文

阅读说明:本技术 一种带有滑行和自动禁止滑行功能的节油器 (Fuel economizer with sliding and automatic sliding forbidding functions ) 是由 李建新 刘肃 于 2021-06-06 设计创作,主要内容包括:本发明提供一种带有滑行和自动禁止滑行功能的节油器,包括自动禁止滑行机构和超越离合器,所述自动禁止滑行机构包括离合器轴承座、离合器壳、啮合轮、压缩弹簧、拨叉、气缸、顶杆、回位弹簧、推杆、啮合滚柱,离合器轴承座、离合器壳、啮合轮、拨叉安装于主轴,顶杆的斜面与推杆接触连接,推杆上安装有回位弹簧和啮合滚柱;所述超越离合器包括啮合滚柱、大鼓轮、三组星轮,星轮安装于大鼓轮内,星轮固定于主轴,在星轮上装有滑行滚柱,大鼓轮与啮合滚柱和滑行滚柱相结合的表面具有规则的凹面。本发明使得车辆在滑行过程中自动切断与驱动系统之间的联系从而增加滑行距离,节省能源,还具有根据工况自动禁止滑行的功能,提高原车刹车性能。(The invention provides an oil economizer with functions of sliding and automatic sliding prohibition, which comprises an automatic sliding prohibition mechanism and an overrunning clutch, wherein the automatic sliding prohibition mechanism comprises a clutch bearing seat, a clutch shell, an engaging wheel, a compression spring, a shifting fork, a cylinder, an ejector rod, a return spring, a push rod and an engaging roller; the overrunning clutch comprises an engaging roller, a large drum wheel and three groups of star wheels, wherein the star wheels are arranged in the large drum wheel and fixed on the main shaft, the star wheels are provided with sliding rollers, and the surfaces of the large drum wheel, the engaging roller and the sliding rollers, which are combined, are provided with regular concave surfaces. The invention can automatically cut off the connection with the driving system in the sliding process of the vehicle, thereby increasing the sliding distance, saving energy, having the function of automatically forbidding sliding according to the working condition and improving the braking performance of the original vehicle.)

1. The utility model provides a gasoline economizer with slide with automatic forbid function of sliding which characterized in that: the automatic sliding prohibition mechanism comprises a clutch bearing seat (3), a clutch shell (4), a meshing wheel (5), a compression spring (7), a shifting fork (8), a cylinder (9), a push rod (10), a return spring (11), a push rod (12) and a meshing roller (19); the clutch bearing seat (3), the clutch shell (4), the meshing wheel (5) and the shifting fork (8) are arranged on the main shaft (2), the inclined surface of the ejector rod (10) is in contact connection with the push rod (12), and the push rod (12) is provided with a return spring (11) and a meshing roller (19); the shifting fork (8), the clutch shell (4), the clutch bearing seat (3) and the ejector rod (10) are sequentially connected, and the ejector rod (10) and the push rod (12) are arranged on the meshing wheel (5); the compression spring (7) is arranged on a cylinder shaft (9-1) of the cylinder (9), the cylinder shaft (9-1) is connected with one end of the shifting fork (8), and the compression spring (7) compresses the cylinder shaft (9-1) in an initial state; the overrunning clutch comprises a sliding roller (14), a large drum wheel (16) and three groups of star wheels (15, 17 and 18), wherein the star wheels (15, 17 and 18) are installed in the large drum wheel (16), the star wheels (15, 17 and 18) are fixed on the main shaft (2), the sliding roller (14) is installed on the star wheels (15, 17 and 18), and the surface of the large drum wheel (6) combined with the meshing roller (19) and the sliding roller (14) is provided with a regular concave surface.

2. The fuel economizer with sliding and automatic no-sliding functions of claim 1, characterized in that: the main shaft (2) is connected with a connecting flange (1), and the connecting flange (1) is connected with a transmission shaft in a transmission system.

3. The fuel economizer with sliding and automatic no-sliding functions of claim 1, characterized in that: the initial state is the non-slip state, cylinder (9) are the non-pressure state this moment, compression spring (7) compress tightly cylinder axle (9-1), and then drive clutch housing (4) through shift fork (8) and compress tightly ejector pin (10) of installing in meshing wheel (5), ejector pin (10) promote push rod (12) and press in the concave surface of big drum (16) through meshing roller (19) that link to each other with push rod (12), main shaft (2) and big drum (16) joint transmission power this moment, forbid sliding.

4. The fuel economizer with sliding and automatic no-sliding functions of claim 1, characterized in that: when the large drum is in a sliding state, the air cylinder (9) is started, the shifting fork (8) is pushed through the air cylinder shaft (9-1), the shifting fork (8) is connected with the clutch shell (4), the clutch bearing seat (3) is driven through the clutch shell (4), the ejector rod (10) is taken out of the clutch bearing seat (3), the push rod (12) is driven by the return spring (11) to move backwards, the meshed rollers (19) connected to the upper surface of the push rod (12) exit the concave surface of the large drum (16), the main shaft (2) is separated from the large drum (16), the main shaft (20) is connected with the star wheels (15, 17 and 18), and the large drum (16) transmits power and slides through the star wheels (15, 17 and 18) and the sliding rollers (14) connected with the large drum.

5. The fuel economizer with sliding and automatic no-sliding functions of claim 1, characterized in that: the automobile brake pedal is stepped on to brake, or the gradient reaches the preset angle, transmit signals through a brake lamp circuit or a gradient sensor circuit connected to an electromagnetic valve, control the electromagnetic valve, exhaust a gas pipe connected with a cylinder (9), and close a gas source, a clutch shell (4) losing the thrust of the cylinder, a shifting fork (8), and a mandril (10) connected with the clutch shell (4) are pushed by a compression spring (7), the inclined plane of the mandril (10) pushes a push rod (12) to move along the direction of the centrifugal force of a meshing wheel (5), so that a meshing roller (19) arranged on the push rod (12) is pressed into the concave surface of a large drum (16), and is combined with the large drum (16) to carry out power transmission.

6. The fuel economizer with sliding and automatic no-sliding functions of claim 1, characterized in that: three sets of star wheels (15, 17, 18) are mounted at angles of 0 °, 24 ° and 48 °, respectively.

Technical Field

The invention relates to the technical field of automobile fuel saving, in particular to a fuel economizer with functions of sliding and automatic sliding prohibition.

Background

When the automobile slides, the sliding distance is greatly influenced due to the anti-dragging action of the automobile driving system, so that the oil consumption is increased to a certain extent; in addition, the existing glider cannot realize automatic sliding prohibition when the gradient is large, the sliding prohibition function can be realized only by firstly filling an oil door and then manually operating a button, and some potential safety hazards are brought if the sliding prohibition function is improperly operated.

Disclosure of Invention

The invention aims to provide an oil economizer with functions of sliding and automatic sliding prohibition, which is arranged in a transmission system, so that the connection between a vehicle and a driving system is automatically cut off in the sliding process, the sliding distance is increased, the energy is saved, the oil economizer has the performance of automatic clutch, has the function of automatic sliding prohibition according to the working condition, ensures the driving safety, and can improve the braking performance of the original vehicle.

The invention is realized by the following technical scheme:

the fuel economizer with the functions of sliding and automatically prohibiting sliding comprises an automatically prohibiting sliding mechanism and an overrunning clutch, wherein the automatically prohibiting sliding mechanism comprises a clutch bearing seat, a clutch shell, an engaging wheel, a compression spring, a shifting fork, a cylinder, an ejector rod, a return spring, a push rod and an engaging roller; the clutch bearing block, the clutch shell, the meshing wheel and the shifting fork are arranged on the main shaft, the inclined surface of the ejector rod is in contact connection with the push rod, and the push rod is provided with a return spring and a meshing roller; the shifting fork, the clutch shell, the clutch bearing block and the ejector rod are sequentially connected, and the ejector rod and the push rod are arranged on the meshing wheel; the compression spring is arranged on a cylinder shaft of the cylinder, the cylinder shaft is connected with one end of the shifting fork, and the compression spring compresses the cylinder shaft in an initial state; the overrunning clutch comprises a sliding roller, a large drum wheel and three groups of star wheels, wherein the star wheels are arranged in the large drum wheel and fixed on the main shaft, the sliding roller is arranged on the star wheels, and the surfaces of the large drum wheel, the meshing roller and the sliding roller which are combined are provided with regular concave surfaces.

Further, the main shaft is connected with a connecting flange, and the connecting flange is connected with a transmission shaft in a transmission system.

Further, the initial state is the non-slip state, the air cylinder is in the non-pressure state at the moment, the compression spring compresses the air cylinder shaft, the clutch shell is driven by the shifting fork to compress the ejector rod arranged inside the meshing wheel, the ejector rod pushes the push rod and presses the ejector rod into the concave surface of the large drum wheel through the meshing roller connected with the push rod, and the main shaft and the large drum wheel are connected to transmit power and forbid sliding.

Further, when the roller type clutch is in a sliding state, the air cylinder is started, the shifting fork is pushed through the air cylinder shaft, the shifting fork is connected with the clutch shell, the clutch bearing seat is driven through the clutch shell, the ejector rod is taken out of the clutch bearing seat, the return spring drives the push rod to move backwards at the moment, the meshing roller connected to the upper portion of the push rod is made to exit from the concave surface of the large drum wheel, the main shaft is separated from the large drum wheel at the moment, the main shaft is connected with the star wheel, and the large drum wheel transmits power and slides through the star wheel and the sliding roller which are connected with the main shaft.

Further, the automobile steps on a brake pedal to brake, or the gradient reaches a preset angle, signals are transmitted through a brake lamp circuit or a gradient sensor circuit connected to the electromagnetic valve, the electromagnetic valve is controlled, an air pipe connected with the air cylinder exhausts, an air source is closed, a clutch shell losing thrust of the air cylinder, a shifting fork and an ejector rod connected with the clutch shell are pushed by a compression spring, the inclined surface of the ejector rod pushes the push rod to move along the direction of the centrifugal force of the meshing wheel, so that a meshing roller arranged on the push rod is pressed into the concave surface of the large drum wheel, and the meshing roller and the large drum wheel are combined together to perform power transmission.

Further, the three groups of star wheels are respectively installed according to angles of 0 degrees, 24 degrees and 48 degrees.

The overrunning clutch is combined with the sliding forbidding mechanism, the cylinder is in a non-pressure state in an initial state, the compression spring compresses the cylinder shaft, and the shifting fork is arranged on the cylinder shaft and compresses the ejector rod of the meshing wheel, so that the meshing roller on the push rod and the large drum wheel are in a combined state, and sliding is forbidden at the moment; when the vehicle slides, the cylinder is started to push the cylinder shaft, the shifting fork is arranged on the cylinder shaft and pushes the clutch shell, the clutch shell drives the clutch bearing seat, the clutch bearing seat takes the ejector rod out, the return spring enables the push rod to move backwards, and the meshing roller connected with the push rod on the meshing wheel is separated from the large drum wheel, so that the vehicle is separated from the driving system when sliding, and the sliding distance is prolonged. The invention realizes automatic switching between sliding and non-sliding, has higher safety and stable separation and combination, and is suitable for various types of passenger vehicles and commercial vehicles.

Drawings

FIG. 1 is a side sectional view of a fuel economizer of the present invention with both a sliding and automatic no-slide function;

FIG. 2 is a view A-A of FIG. 1;

FIG. 3 is a view B-B of FIG. 1;

FIG. 4 is a view C-C of FIG. 1;

fig. 5 is a view D-D in fig. 1.

The reference numerals in the figures are as follows: 1-connecting flange, 2-main shaft, 3-clutch bearing seat, 4-clutch shell, 5-meshing wheel, 6-box, 7-compression spring, 8-shifting fork, 9-cylinder, 9-1-cylinder shaft, 10-ejector rod, 11-return spring, 12-push rod, 13-pin shaft, 14-sliding roller, 15-star wheel, 16-large drum wheel, 17-star wheel, 18-star wheel and 19-meshing roller.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

As shown in fig. 1, the embodiment of the present invention provides an oil economizer with a sliding function and an automatic coasting inhibiting function, which includes an automatic coasting inhibiting mechanism and an overrunning clutch mounted in a case 6.

The automatic sliding prohibition mechanism comprises a clutch bearing seat 3, a clutch shell 4, a meshing wheel 5, a compression spring 7, a shifting fork 8, a cylinder 9, an ejector rod 10, a return spring 11, a push rod 12 and a meshing roller 19; the overrunning clutch comprises a sliding roller 14, a large drum 16 and three groups of star wheels (15, 17 and 18).

The clutch bearing seat 3, the clutch shell 4, the meshing wheel 5 and the shifting fork 8 in the automatic sliding prohibition mechanism are installed on the main shaft 2, the clutch shell 4 does not rotate, and the clutch bearing seat 3 slides and rotates along with the main shaft 2. The main shaft 2 is connected with a connecting flange 1, and the connecting flange 1 is connected with a transmission shaft in a transmission system. The ejector rod 10 and the push rod 12 are arranged in the meshing wheel 5, the push rod 12 is provided with a return spring 11, the inclined surface of the ejector rod 10 is in contact connection with the push rod 12 (as shown in figure 2), and the push rod 12 is provided with the return spring 11 and the meshing roller 19. The engaging wheel 5, the clutch bearing block 3, the shifting fork 8 and the ejector rod 10 are connected with a clutch shell 4, wherein the clutch shell 4 is connected with the ejector rod 10 through a pin. The compression spring 7 is arranged on the cylinder shaft 9-1, and the cylinder shaft 9-1 is connected with one end of the shifting fork 8. The compression spring 7 is in a compression state in an initial state, and the shifting fork 8 is tightly pressed by the compression spring 7 due to the fact that the shifting fork 8 is arranged on the cylinder shaft 9-1.

Referring to fig. 2-5, the large drum 16 is provided with three sets of star wheels (15, 17, 18), the three sets of star wheels (15, 17, 18) are fixed on the main shaft 2, the star wheels (15, 17, 18) are provided with the sliding rollers 14, and the surface of the large drum 16 combined with the sliding rollers 14 and the meshing rollers 19 is provided with a regular concave surface. In this embodiment, no spacers are provided to separate the roller 14 from the roller 19, and the star wheel needs to be mounted at different angles: the first star wheel 15 is 0 degrees, the second star wheel 17 is 24 degrees, the second star wheel 18 is 48 degrees, and the three star wheels are separated from each other, so that the pause and the contusion during the running of the vehicle are solved.

Initial state (slip disabled state): at the moment, the air cylinder 9 is in a non-pressure state, the compression spring 7 compresses the air cylinder shaft 9-1, the shifting fork 8 is arranged on the air cylinder shaft 9-1, the shifting fork 8 is compressed by the compression spring 7, the shifting fork 8 drives the clutch shell 4 to compress the ejector rod 10 arranged in the meshing wheel 5, the push rod 12 is pushed to be pressed into the concave surface of the large drum wheel 16 through the meshing roller 19 connected with the push rod 12 by pushing the inclined surface on the ejector rod 10 to be in contact with the push rod 12, the main shaft 2 is connected with the large drum wheel 16 to transmit power, and sliding is forbidden at the moment.

Release of non-slip state (slipping state): the cylinder 9 is started to push the cylinder shaft 9-1, the cylinder shaft 9-1 pushes the shifting fork 8, and the shifting fork 8 is connected with the clutch housing 4, so that the ejector rod 10 can be driven through the clutch, namely, the shifting fork 8 pushes the clutch housing 4, the clutch housing 4 drives the clutch bearing seat 3, the ejector rod 10 is taken out of the clutch bearing seat 3, the loosened return spring 11 drives the push rod 12 to move backwards, so that the meshing roller 19 connected to the push rod 12 is withdrawn from the concave surface of the large drum 16, at the moment, the main shaft 2 is separated from the large drum 16, the main shaft 2 is connected with the three star wheels (15, 17, 18), and the large drum 16 is connected with the three star wheels (15, 17, 18) and the sliding roller 14 to transmit power and slide.

When the air pressure required by the travelling crane is reached, the air cylinder 9 connected with the shifting fork 8 pushes the compression spring 7 to enable the compression spring 7 to release the pressing force, the push rod 12 and the ejector rod 10 which are arranged on the meshing wheel 5 move to the free position, and the transmission route of the power is as follows: the transmission is transmitted to a connecting flange 1 by an automobile transmission shaft, then is transmitted to a main shaft 2 by the connecting flange 1, then is transmitted to a large drum wheel 16 by three groups of star wheels (15, 17, 18) and sliding rollers 14 on the main shaft 2, the large drum wheel 16 is transmitted to an output flange, at the moment, the automatic sliding prohibition mechanism is in a prohibition release state, and an overrunning clutch mainly composed of the star wheels (15, 17, 18), the large drum wheel 16 and the sliding rollers 14 realizes the automatic sliding function.

When the automobile steps on the brake pedal, or the gradient reaches a preset angle (for example, greater than 5 °), the brake lamp circuit or gradient sensor circuit connected to the electromagnetic valve transmits signals, the electromagnetic valve is controlled, the air cylinder 9 connected with the electromagnetic valve through the air pipe exhausts air, and the air source is closed, the clutch shell 4 and the shifting fork 8 losing the thrust of the air cylinder, and the ejector rod 10 connected with the clutch shell 4 through the pin are pushed by the compression spring 7, the inclined surface of the ejector rod 10 pushes the push rod 12 to move along the direction of the centrifugal force of the meshing wheel 5, so that the meshing roller 19 arranged on the push rod 12 is pressed into the concave surface of the large drum 16, and is combined with the large drum 16 to transmit power, and the transmission route of the power is as follows: the transmission is transmitted to the connecting flange 1 by the automobile transmission shaft, then is transmitted to the main shaft 2 by the connecting flange 1, is transmitted to the meshing wheel 5 by the main shaft 2, is transmitted to the large drum wheel 16 through the meshing roller 19 on the meshing wheel 5, and is transmitted to the output flange by the large drum wheel 16, and at the moment, the automatic sliding forbidding mechanism is in a sliding forbidding state.

The overrunning clutch and the automatic forbidden sliding machine are combined together, so that the overrunning clutch is used for realizing the excellent performance that the vehicle does not step on the clutch for gear shifting, the sliding distance is increased, the energy consumption is reduced, meanwhile, the function of automatically forbidding sliding according to the working condition is realized from the mechanical structure, the automation and the safety degree are higher, and the overrunning clutch is suitable for being used on various types of passenger vehicles and commercial vehicles.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

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