Rotating shaft funnel type reflux rectification head
阅读说明:本技术 一种旋转轴漏斗式回流精馏头 (Rotating shaft funnel type reflux rectification head ) 是由 陆铭 徐毅越 于 2020-08-07 设计创作,主要内容包括:本发明涉及一种旋转轴漏斗式回流精馏头,包括气相保温管道、塔顶冷凝器和冷凝液分配器,气相保温管道的上方设置有气相出口导管;塔顶冷凝器的顶部与气相出口导管相连,底部设置有液相出口弯管,塔顶冷凝器内设置有冷凝蛇管;冷凝液分配器内设置有能够在水平面上转动的旋转轴漏斗,且液相出口弯管的下端伸入冷凝液分配器内并位于旋转轴漏斗的上方,旋转轴漏斗的一侧下方设置有与其出液口对应的回流液接收漏斗,回流液接收漏斗与伸入气相保温管道内的回流液封管相连,回流液接收漏斗的下方设置有固定集液漏斗,旋转轴漏斗的出液口通过转动能够与回流液接收漏斗或固定集液漏斗相对应。本发明能够降低了精馏头的使用成本,提高了安全性能。(The invention relates to a rotating shaft funnel type reflux rectification head which comprises a gas phase heat-insulating pipeline, a tower top condenser and a condensate distributor, wherein a gas phase outlet guide pipe is arranged above the gas phase heat-insulating pipeline; the top of the tower top condenser is connected with a gas phase outlet conduit, the bottom of the tower top condenser is provided with a liquid phase outlet elbow, and a condensing coil is arranged in the tower top condenser; be provided with in the condensate distributor and can be on the horizontal plane pivoted rotation axis funnel, and the lower extreme of liquid phase export return bend stretches into in the condensate distributor and lies in the top of rotation axis funnel, one side below of rotation axis funnel is provided with the backward flow liquid that corresponds rather than the liquid outlet and receives the funnel, the backward flow liquid is received the funnel and is linked to each other with the backward flow liquid seal pipe that stretches into in the gaseous phase heat preservation pipeline, the below that the funnel was received to the backward flow liquid is provided with fixed collection liquid funnel, the liquid outlet of rotation axis funnel can be received funnel or fixed collection liquid funnel corresponding with the backward flow liquid through rotating. The invention can reduce the use cost of the rectifying head and improve the safety performance.)
1. A rotating shaft funnel type reflux rectification head is characterized by comprising
A gas phase outlet conduit (12) is arranged above the gas phase heat preservation pipeline (11);
the top of the tower top condenser (21) is connected with the gas phase outlet conduit (12), the bottom of the tower top condenser (21) is provided with a liquid phase outlet elbow (22), and a condensation coil (23) is arranged in the tower top condenser (21);
condensate distributor (31), be provided with in condensate distributor (31) and be able to be on the horizontal plane pivoted rotation axis funnel (32), just the lower extreme of liquid phase export return bend (22) stretches into in condensate distributor (31) and lie in the top of rotation axis funnel (32), one side below of rotation axis funnel (32) is provided with backflow liquid receiving funnel (34) rather than liquid outlet (33) correspondence, backflow liquid receiving funnel (34) with stretch into downwards backflow liquid seal pipe (35) in gaseous phase heat preservation pipeline (11) link to each other, the below of backflow liquid receiving funnel (34) is provided with fixed collecting funnel (36), liquid outlet (33) of rotation axis funnel (32) can receive funnel (34) or fixed collecting funnel (36) corresponding with backflow liquid through rotating.
2. The rotating shaft funnel type reflux rectification head as claimed in claim 1, wherein a rotating shaft (38) is arranged at the center of the rotating shaft funnel (32), and the rotating shaft (38) can drive the rotating shaft funnel (32) to rotate.
3. The rotating shaft funnel type reflux rectification head as claimed in claim 2, wherein a cylindrical cavity (39) is arranged at the top of the rotating shaft (38), a pair of magnetic members (310) which are distributed in a central symmetry manner are arranged in the cylindrical cavity (39), a magnet (311) with two poles respectively corresponding to the two magnetic members (310) is arranged above the outside of the condensate distributor (31), and the magnet (311) is arranged in a rotating manner.
4. The rotating shaft funnel type reflux rectification head as claimed in claim 3, wherein a rotating shaft top cavity (312) is arranged at the top of the condensate distributor (31), the cylindrical cavity (39) is arranged in the rotating shaft top cavity (312), and a gap is reserved between the cylindrical cavity (39) and the inner wall of the rotating shaft top cavity (312).
5. The rotating shaft funnel type reflux rectification head as claimed in claim 3, wherein the magnet (311) is mounted on a rotating cylinder (313).
6. The rotating shaft funnel type reflux rectifier head according to claim 3, wherein the lower end of said rotating shaft (38) is rotatably mounted on an axle seat beam (314) located inside said condensate distributor (31).
7. The rotating shaft funnel type reflux rectification head as claimed in claim 1, wherein a vacuum heat-preservation jacket (14) is arranged outside the gas-phase heat-preservation pipeline (11), and an expansion joint (15) is arranged on the outer wall of the vacuum heat-preservation jacket (14).
8. The rotating shaft funnel type reflux rectification head as claimed in claim 1, wherein a thermometer sleeve (16) extending into the gas phase heat preservation pipeline (11) is arranged at the top of the gas phase heat preservation pipeline (11).
9. The rotating shaft funnel type reflux rectification head as claimed in claim 1, wherein a double-walled heat exchange jacket (24) is arranged outside the tower top condenser (21), and the inner cavity of the double-walled heat exchange jacket (24) is connected with the condensation coil (23) in series.
10. The rotating shaft funnel type reflux rectification head as claimed in claim 1, wherein a vacuum pumping cavity (316) is arranged below the fixed liquid collecting funnel (36), and a vacuum thread pumping head (317) is arranged on the side wall of the vacuum pumping cavity (316).
Technical Field
The invention belongs to the field of rectification and purification, and particularly relates to a rotating shaft funnel type reflux rectification head.
Background
The separation technology plays an important role in chemical production and experimental research, wherein the rectification equipment is mainly used for separating compounds with similar boiling points in the separation technology, and the rectification head is used for adjusting the reflux ratio in the rectification process so as to achieve the purpose of extracting high-purity substances.
The traditional rectifying head adopts an electromagnetic coil to control the swing of a swinging funnel with a magnetic part, so that the reflux ratio is adjusted. However, such a rectification head has several problems:
(1) after the electromagnetic coil is used for a long time, the temperature rises due to heating, so that the magnetic force lines are directly reduced, if the original magnetic force is required to be recovered, the distance between the electromagnetic coil and the magnetic part needs to be shortened, and the electromagnetic coil needs to be reset after being used, otherwise, when the electromagnetic coil is used next time, the swinging amplitude of the funnel, namely the impact force of the glass tube wall is increased due to the fact that the temperature of the electromagnetic coil is low and the magnetic force is large, the glass tube is directly impacted, even the whole rectifying head is scrapped, and the operation process is complicated;
(2) after the electromagnetic coil is used for a long time, the insulating layer of the enameled wire of the coil is easy to break down when the temperature rises, and if the rectifying head is used continuously, a new electromagnetic coil needs to be replaced, and the magnetic moment is adjusted again;
(3) the backflow of the swinging funnel is realized by the swinging in the glass tube, and the damage of the connecting part of the swinging funnel for supporting the swinging is very easy to cause after long-term use, so that the condition that the swinging funnel directly falls off is caused, and the scrapping of a rectification head is further caused;
(4) the swing funnel is matched with the electromagnetic coil to realize the left-right swing of the swing funnel through a glass welded sealing magnetic part, and in the swing process, the situation that the magnetic part impacts the glass tube is easily caused due to improper adjustment of magnetic moment or other reasons, the glass tube is easily cracked and broken, the whole rectification head is directly scrapped, and the probability of the situation in the rectification operation process of daily experiments is high;
the four conditions can increase the use cost of the rectification head;
(5) the electromagnetic coil needs on-site power supply, and the temperature rise of the coil is higher in long-time use and work due to two reasons:
a. the magnetic force lines generated after the electromagnetic coil is electrified can enable the coil to generate a certain temperature, generally about 60 ℃, which is the temperature rise formed by the normal work of the coil;
b. the rectification head sways the electromagnetic funnel, is in the high temperature gaseous phase that comes from the rectifying column, and this kind of high temperature gaseous phase rises to the condenser heat transfer after, and the condensate drips into and sways the funnel by gathering the funnel, carries out the reflux ratio distribution by solenoid drive, the glass tube wall of rectifying column top gaseous phase entry lower extreme, it is also that there is the temperature rise to generate heat to receive the influence of high temperature air current, especially when carrying out the rectification of high boiling point commodity circulation, corresponding wall temperature also can rise.
The electromagnetic coil heats under the influence of magnetic lines of force, and the heat from hot air flow from the top of the rectifying tower is added, once the heat of the electromagnetic coil and the heat are superposed and exceed the tolerance temperature of the electromagnetic coil, the insulating layer of the enameled wire is punctured to burn the coil, open fire is generated, and the electromagnetic coil belongs to a non-explosion-proof rectifying head and has low use safety.
Disclosure of Invention
The invention aims to provide a rotating shaft funnel type reflux rectifying head, which aims to solve the problems of high use cost and low safety performance of the rectifying head.
The invention relates to a rotating shaft funnel type reflux rectification head, which is realized by the following steps:
a rotary shaft funnel type reflux rectification head comprises
A gas phase outlet conduit is arranged above the gas phase heat preservation pipeline;
the top of the tower top condenser is connected with the gas phase outlet conduit, the bottom of the tower top condenser is provided with a liquid phase outlet elbow, and a condensation coil is arranged in the tower top condenser;
the condensate distributor, be provided with in the condensate distributor and can be on the horizontal plane pivoted rotation axis funnel, just the lower extreme of liquid phase export return bend stretches into in the condensate distributor and be located the top of rotation axis funnel, one side below of rotation axis funnel is provided with the backwash liquid that corresponds rather than the liquid outlet and receives the funnel, the backwash liquid is received the funnel and is stretched into downwards reflux liquid seal pipe in the gaseous phase heat preservation pipeline links to each other, the below that the funnel was received to the backwash liquid is provided with fixed collection liquid funnel, the liquid outlet of rotation axis funnel can receive funnel or fixed collection liquid funnel corresponding with the backwash liquid through rotating.
Furthermore, the center of rotation axis funnel is provided with the rotation axis, the rotation axis can drive the rotation axis funnel rotates.
Furthermore, a cylindrical cavity is arranged at the top of the rotating shaft, a pair of magnetic parts which are distributed in a central symmetry manner are arranged in the cylindrical cavity, and magnets with two poles respectively corresponding to the two magnetic parts are arranged above the outer part of the condensate distributor and are arranged in a rotating manner.
Furthermore, a rotating shaft top cavity is arranged at the top of the condensate distributor, the cylindrical cavity is arranged in the rotating shaft top cavity, and a gap is reserved between the cylindrical cavity and the inner wall of the rotating shaft top cavity.
Further, the magnet is mounted on the rotary cylinder.
Furthermore, the lower end of the rotating shaft is rotatably arranged on a shaft seat cross beam positioned in the condensate distributor.
Furthermore, a vacuum heat-insulating jacket is arranged outside the gas-phase heat-insulating pipeline, and an expansion joint is arranged on the outer wall of the vacuum heat-insulating jacket.
Furthermore, a thermometer sleeve extending into the gas-phase heat-insulating pipeline is arranged at the top of the gas-phase heat-insulating pipeline.
Furthermore, a double-wall type heat exchange jacket is arranged outside the tower top condenser, and an inner cavity of the double-wall type heat exchange jacket is connected with the condensation coil in series.
Furthermore, a vacuum pumping cavity is arranged below the fixed liquid collection funnel, and a vacuum thread pumping head is arranged on the side wall of the vacuum pumping cavity.
After the technical scheme is adopted, the invention has the beneficial effects that:
the invention adopts the rotating shaft funnel to replace the traditional swinging funnel controlled by the electromagnetic coil to form the explosion-proof rectifying head, thereby not only avoiding the problems of magnetic force reduction, coil burning and short circuit trip of the electromagnetic coil after long-time use, but also preventing the swinging funnel from falling off or damaging the glass tube in which the swinging funnel is positioned, not only reducing the failure rate of the rectifying head, but also prolonging the service life of the rectifying head, thereby directly reducing the use cost of the rectifying head and improving the safety performance of the rectifying head.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a block diagram of a rotating shaft funnel type reflux rectifier head of a preferred embodiment of the present invention;
FIG. 2 is a block diagram of the condensate distributor portion of a rotating shaft funnel type reflux rectifier head in accordance with a preferred embodiment of the present invention;
FIG. 3 is a cross-sectional view of the rotating shaft funnel type reflux rectification head of the preferred embodiment of the present invention, illustrating the fit of the rotating shaft with the shaft seat cross beam;
FIG. 4 is a perspective view of the magnetic member of the rotating shaft funnel type reflux rectification head in a reflux state according to the preferred embodiment of the present invention;
FIG. 5 is a perspective view of a rotating shaft funnel type reflux rectifier head of a preferred embodiment of the present invention at the position of the rotating shaft funnel in a reflux state;
FIG. 6 is a perspective view of the magnetic member of the rotating shaft funnel type reflux rectifier head in the discharging state in accordance with the preferred embodiment of the present invention;
FIG. 7 is a perspective view of a rotating shaft funnel type reflux rectifier head of a preferred embodiment of the present invention in the discharge state;
in the figure: the device comprises a gas-phase heat-
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1 to 7, a rotating
When the
Specifically, steam from the top of the rectification tower enters the gas-phase heat-
The gas phase material from the top of the rectification tower enters a gas
The switching of the backflow state and the discharging state depends on the rotation of the rotating
Specifically, the rotating
In order to enable the rotating
Specifically, the N, S two poles of the
Preferably, the symmetrically distributed
Preferably, the diameter of the top of the
In order to ensure that the rotating
Specifically, two upright
In this embodiment, the
To effect rotation of the
Specifically, the disk of the
Preferably, the
Preferably, the
To enable support of the
Preferably, a conical shaft head 315 is provided at the lower end of the
Specifically, the shaft
In order to keep warm for the steam entering the gas phase
In order to prevent the
When the gas-phase heat-insulating
In order to detect the temperature of the steam at the top of the rectifying tower in real time and guide the operation of the rectifying process, the top of the gas-phase heat-insulating
The thermometer is arranged in the
The
The double cooling mode of the
Preferably, the
Specifically, the bottom of the double-layer parallel type condensation coil is provided with a cooling
In order to balance the pressure of each part of the whole rectifying head, a
Specifically, the vacuum screw-thread
During rectification, a
In this embodiment, when the rectifying head is in the initial state, that is, when the
referring to fig. 6-7, when the discharge state needs to be switched, the
The initial position of the
According to the invention, the rotation of the
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
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