阅读说明：本技术 一种通球指示仪及管道清洁系统 (Ball-passing indicator and pipeline cleaning system ) 是由 赵才先 郭永强 沈鹤 苏灵君 于 2020-06-28 设计创作，主要内容包括：本发明实施例公开一种通球指示仪及管道清洁系统,所述通球指示仪包括：主体,设置成能够安装在管道上；运动机构,安装于所述主体；铰链机构,包括与所述主体连接的固定端,及与所述运动机构连接的自由端,所述自由端设置成能够伸入所述管道内,并在清管球的作用下旋转并带动所述运动机构运动；信号装置,与所述运动机构连接,设置成在所述自由端带动所述运动机构运动时进行通球指示。本发明实施例的通球指示仪能够防止卡死且应用更灵活。(The embodiment of the invention discloses a general ball indicator and a pipeline cleaning system, wherein the general ball indicator comprises: a main body configured to be mountable on a pipeline; a movement mechanism mounted to the main body; the hinge mechanism comprises a fixed end connected with the main body and a free end connected with the movement mechanism, and the free end is arranged to extend into the pipeline and rotate under the action of the spherical pig and drive the movement mechanism to move; and the signal device is connected with the movement mechanism and is arranged to carry out ball passing indication when the free end drives the movement mechanism to move. The ball indicator provided by the embodiment of the invention can prevent jamming and is more flexible in application.)

1. A ball indicator, comprising:

a main body configured to be mountable on a pipeline;

a movement mechanism mounted to the main body;

the hinge mechanism comprises a fixed end connected with the main body and a free end connected with the movement mechanism, and the free end is arranged to extend into the pipeline and rotate under the action of the spherical pig and drive the movement mechanism to move;

and the signal device is connected with the movement mechanism and is arranged to carry out ball passing indication when the free end drives the movement mechanism to move.

2. The ball traffic indicator of claim 1, wherein: the main part includes the base and certainly the guide part of base downwardly extending, motion includes being fixed in push rod and piston cylinder in the guide part, the one end of push rod extends the bottom of guide part with the free end is connected, the push rod is equipped with one or more backstop portion, when the free end was rotatory, the push rod passed through backstop portion drives the piston cylinder motion.

3. The ball traffic indicator of claim 2, wherein: the hinge mechanism comprises one or more hinges, each hinge is provided with a sliding groove, and the push rod comprises a sliding part which is matched with the sliding groove and can move in the sliding groove.

4. The ball traffic indicator of claim 2, wherein: the bottom of the guide part is provided with a through hole which is matched with the push rod for installation, and the guide part is provided with a sealing element for sealing the through hole.

5. The ball traffic indicator of claim 2, wherein: the signal device comprises a gear and a signal assembly linked with the gear, one end of the piston cylinder extends to the upper part of the base from the top of the guide part, a linear rack meshed with the gear is arranged on the outer side of the piston cylinder, the piston cylinder moves to drive the gear to rotate, and the gear drives the signal assembly to move to realize ball passing indication.

6. The ball traffic indicator of claim 5, wherein: the signal device also comprises a check piece matched with the gear and a reset switch for controlling the action of the check piece; the backstop is arranged to prevent the gear from automatically rebounding; the check is arranged to disconnect the check from the gear upon receipt of a press after the spherical pig passes.

7. The ball traffic indicator of any one of claims 2-6, wherein: the resetting device comprises a first elastic element arranged in the piston cylinder and a limiting piece fixed on the main body and extending into the piston cylinder, one end of the first elastic element abuts against the bottom of the piston cylinder, and the other end of the first elastic element abuts against the limiting piece; the first elastic element is arranged to drive the piston cylinder to reset after the spherical pig leaves.

8. The ball traffic indicator of claim 7, wherein: the ball-passing indicator also comprises a position adjusting device which is matched with the movement mechanism, and the position adjusting device comprises an adjusting structure for adjusting the height of the limiting part and a second elastic element arranged in the guide part; one end of the second elastic element abuts against the stop part of the push rod, the other end of the second elastic element abuts against the guide part, and the second elastic element is configured to provide balance force for the push rod in the direction away from the center of the pipeline.

9. The ball traffic indicator of claim 8, wherein: the main body further comprises a gauge head arranged on the upper part of the base, and one end of the piston cylinder, which extends from the top of the guide part to the upper part of the base, and the gear are contained in the gauge head; the limiting part comprises a limiting part arranged in the piston cylinder and a limiting rod connected with the limiting part and extending out of the top of the piston cylinder; the limiting rod is installed and positioned on the gauge outfit, and the gauge outfit and the connecting screw thread arranged by the limiting rod in a matching way form the adjusting structure.

10. The ball traffic indicator of any one of claims 2-6, wherein: the opening angle of the free end ranges from 30 degrees to 80 degrees, and the push rod moves perpendicular to the axial direction of the pipeline.

11. A pipe cleaning system comprising a pipe assembly, a ball indicator of any one of claims 1 to 10 mounted in cooperation with the pipe assembly, and a spherical pig for cleaning the pipe assembly; the ball indicator extends into the pipe assembly and is configured to indicate ball passing under the action of a spherical pig.

Technical Field

The embodiment of the invention relates to the technical field of pipeline cleaning, and particularly relates to a through ball indicator and a pipeline cleaning system.

Background

The ball indicator is a device in the process flow of automatically cleaning and blowing the pipeline. In order to clean the purging pipeline, a spherical pig is placed in the pipeline, the spherical pig pushes the medium in the pipeline to move simultaneously under the pressure of an air source during purging, the medium is removed from the pipeline, and the spherical pig needs to give a signal to a field operator or a control system at a starting position and an end position so as to correctly execute the subsequent process flow.

The existing ball-passing indicator mainly adopts a probe type, and a swabber ball drives a link mechanism to realize ball-passing indication by stirring the probe. The probe length of the probe type ball passing indicator needs to be accurately given when the probe leaves a factory, a ball can be blocked when the probe is too long, and the ball cannot be detected when the probe is too short.

Disclosure of Invention

The embodiment of the invention provides a general ball indicator, which comprises: a main body configured to be mountable on a pipeline; a movement mechanism mounted to the main body; the hinge mechanism comprises a fixed end connected with the main body and a free end connected with the movement mechanism, and the free end is arranged to extend into the pipeline and rotate under the action of the spherical pig and drive the movement mechanism to move; and the signal device is connected with the movement mechanism and is arranged to carry out ball passing indication when the free end drives the movement mechanism to move.

An embodiment of the present invention further provides a pipe cleaning system, including: the pipeline cleaning device comprises a pipeline assembly, a ball-passing indicator matched with the pipeline assembly, and a spherical pig for cleaning the pipeline; the ball-through indicator extends into the pipeline and is configured to indicate ball-through under the action of a spherical pig.

Compared with the prior art, the free end capable of rotating under the action of external force is arranged at the hinge mechanism, the moving mechanism is driven to move to control the signal device to carry out ball passing indication, and therefore detection can be carried out, and blocking can be prevented.

In an exemplary embodiment, the position adjusting device is arranged, so that the detection depth can be adjusted, and the ball passing indicator can be matched with the spherical pig with different diameters.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

Drawings

The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.

FIG. 1 is a schematic cross-sectional view of a ball indicator according to an embodiment of the invention;

FIG. 2 is an enlarged schematic view of the connection between the free end of the ball indicator and the push rod according to the embodiment of the invention.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments of the present invention may be arbitrarily combined with each other without conflict.

In the description of the embodiments of the present invention, "upward" generally refers to a direction away from the center of the pipe, and "downward" refers to a direction closer to the center of the pipe.

As shown in fig. 1, an embodiment of the present invention provides a general ball indicator 100, including: a main body 1 attachable to a pipe, a moving mechanism 2 attached to the main body 1, a signal device 3 connected to the moving mechanism 2, and a hinge mechanism 4 connected to the moving mechanism 2 and the main body 1.

The hinge mechanism 4 comprises a fixed end 40 connected with the main body 1 and a free end 41 connected with the movement mechanism 2, wherein the free end 41 is arranged to extend into the pipeline, rotate under the action of the spherical pig 9 and drive the movement mechanism 2 to move. And the signal device 3 is arranged to carry out ball passing indication when the free end 41 drives the movement mechanism 2 to move.

According to the embodiment of the invention, the free end 41 of the hinge mechanism 4 can rotate under the action of the spherical pig 9 to drive the movement mechanism 2 to move so as to control the signal device 3 to transmit signals, so that the spherical pig 9 in the pipeline can be detected, and the hinge mechanism 4 can be prevented from being locked.

The hinge mechanism 4 of the present invention refers to a mechanical device capable of connecting two solid bodies and allowing relative rotation between the two solid bodies, and the hinge in the embodiment of the present invention is only used as an exemplary hinge mechanism.

In an exemplary embodiment, as shown in fig. 1, the body 1 includes a base 10 and a guide 20 extending downward from the base 10. The movement mechanism 2 includes a push rod 21 and a piston cylinder 22 provided in the guide portion 20. One end of the push rod 21 extends out of the bottom of the guide portion 20 and is connected to the free end 41. The push rod 21 is provided with one or more stops 210. When the free end rotates, the push rod 21 drives the piston cylinder 22 to move linearly through the stopper 210.

In some embodiments, as shown in fig. 1 and 2, the hinge mechanism 4 includes one or more hinges 40, each hinge 40 being provided with a slide channel 401. The push rod 21 includes a slide portion 211 fitted with each slide slot 401 and movable within the slide slot 401.

In an exemplary embodiment, the free end 41 is mounted to a lower portion of the guide 20. The guide 20 can not only seal the moving mechanism 2 but also serve as a main body portion of the hinge mechanism 4 extending into the duct.

In an exemplary embodiment, as shown in fig. 1, the bottom of the guide portion 20 is provided with a through hole (not numbered) for fitting with the push rod 21, and the guide portion 20 is provided with a sealing member 8 for sealing the through hole. The seal 8 prevents the medium in the conduit from entering the ball indicator 100.

In an exemplary embodiment, the sealing element 8 is a packing material, which may be PTFE or graphite packing.

In an exemplary embodiment, as shown in fig. 1, the telltale 100 further comprises a reset device 5 mounted in cooperation with the movement mechanism 2. The resetting device 5 can bring the movement mechanism 2 back to the initial position after the spherical pig 9 passes through.

In an exemplary embodiment, as shown in fig. 1, the resetting device 5 comprises a first elastic element 50 arranged in the piston cylinder 22 and a stop element 51 fixed to the main body 1 and extending into the piston cylinder 22. The first elastic element 50 abuts against the bottom of the piston cylinder 22 at one end and against the stopper 51 at the other end. The first elastic element 50 is arranged to rotate the free section 41 in the opposite direction to drive the piston cylinder 22 back towards the rest position after the spherical pig 9 has left. In this embodiment, the first elastic element 50 is a spring.

In an exemplary embodiment, as shown in fig. 1, the position-limiting member 51 includes a position-limiting portion 511 disposed inside the piston cylinder 22, and a position-limiting rod 512 connected to the position-limiting portion 511 and extending from the top of the piston cylinder 22. The stopper rod 512 is fixed to the main body 1.

When the ball passing indicator 100 works, when the spherical pig 9 passes through, the free end 41 is pushed to rotate, the free end 41 drives the push rod 21 to move upwards, meanwhile, the stop part 210 of the push rod 21 drives the piston rod 22 to move upwards, and the limiting part 51 provides a downward acting force for the first elastic element 50. When the spherical pig 9 passes through, the first elastic element 50 pushes the piston rod 21 and the piston cylinder 22 to return to the initial position, and the piston rod 21 drives the free end 41 to rotate reversely to return to the initial angle.

In an exemplary embodiment, as shown in FIG. 1, the telltale 100 further comprises a positioning device 6 mounted in cooperation with the movement mechanism 2. The position adjusting device 6 can adjust the rotating angle of the hinge mechanism 4 so as to adjust the depth of the hinge mechanism 4 extending into the pipeline, so that the ball passing indicator 100 is suitable for the spherical pig with different diameters.

In an exemplary embodiment, as shown in fig. 1, the position adjusting device 6 includes an adjusting structure 60 for adjusting the height of the limiting rod 512, and a second elastic element 61 disposed in the guiding portion 20. The second elastic element 61 has one end abutting against the stopper 210 of the push rod 21 and the other end abutting against the guide 20. The second elastic element 61 is configured to provide a restoring counterbalancing force for the positioning device 6. The end of the second elastic element 61 abutting the guide 20 may be directly or indirectly abutting the guide 20, as shown in fig. 1 by the seal 8.

The position adjusting device 6 adjusts the height of the limiting rod 21 to control the rotating angle of the free end 41 so as to control the detection depth of the hinge mechanism 4, so that the ball passing indicator 100 can be matched with the spherical pig with different diameters.

In an exemplary embodiment, the opening angle of the free end 41 can be adjusted within a range of 30 degrees to 80 degrees, for example, the opening angle used in fig. 1 is 60 degrees, and the specific opening angle can be set according to actual conditions. Generally, when the rotation angle of the free end 41 is 0 degree, the spherical pig is not detected, as shown in fig. 1 when the free end 41 is perpendicular to the plunger 21.

Illustratively, when the diameter of the pipe cleaning ball 9 is larger, the height of the push rod 21 is raised by rotating the adjusting structure 60, and the rotating angle of the initial position of the free end 41 is reduced to prevent the hinge mechanism 4 from extending too far to cause jamming; when the diameter of the spherical pig 9 is smaller, the height of the push rod 21 is reduced through the adjusting structure 60, and the rotation angle of the initial position of the free end 41 is increased, so that the spherical pig 9 in the pipeline cannot be sensed due to insufficient extension of the hinge mechanism 4.

In an exemplary embodiment, as shown in fig. 1, the signaling device 3 comprises a gear 30 and a signaling assembly 31 associated with said gear 30. One end of the piston cylinder 22 extends from the top of the guide 20 to the upper portion of the base 10. The piston cylinder 22 is provided at the outside thereof with a linear rack 220 engaged with the gear 30.

When the ball-passing indicator 100 works, the push rod 21 drives the piston cylinder 22 to move, the piston cylinder 22 transmits the movement to the gear 30 through the linear rack 220 on the piston cylinder, the gear 30 is driven to rotate, the gear 30 rotates to drive the signal component 31 to act, and the ball-passing indication is realized.

In an exemplary embodiment, as shown in fig. 1, the signal assembly 31 includes an indication flag 310, a limit switch 312 disposed on a pole of the indication flag 310, and a zero spring 311 pulling the indication flag 310. When the indication flag 310 reaches the horizontal position, the limit switch 312 is closed, and a contact signal is output, so that the remote transmission of the signal is realized. In other embodiments, the signaling component 31 may also be a communication element that is coupled to the moving structure 2 and is capable of sending a signal. The limit switch 312 in the embodiment of the present invention employs a limit pin.

In an exemplary embodiment, as shown in fig. 1, signaling device 3 further includes a check 32 fitted with gear 30, and a reset switch 33 controlling the action of check 32. The check 32 of the present embodiment is a pawl and the reset switch 33 is a reset pin.

As shown in FIG. 1, in order to prevent the gear 30 from automatically rebounding, a pawl 32 is disposed at the lower portion of the gear 30 to lock the gear 30, and the gear 30 rotates 90 degrees clockwise to drive the indication flag 310 to rotate 90 degrees clockwise, so that the indication flag 310 changes from being perpendicular to the pipeline to being horizontal to the pipeline. After the spherical pig 9 passes through, the reset pin 33 is pressed, the connection between the pawl 32 and the gear 30 is disconnected, the indicating flag 310 is changed from being horizontal to being vertical to the pipeline under the tension of the zero position spring 312, and the limit switch 312 is arranged for preventing the indicating flag 310 from being reset excessively under the inertia effect. Meanwhile, the piston cylinder 22 pushes the piston cylinder 22 to move downwards under the action of the first elastic element 51 in the cylinder, the push rod 21 is pushed to move downwards, and the push rod 21 pushes the hinge 40 to rotate clockwise to return to the initial position.

In an exemplary embodiment, as shown in fig. 1, the body 1 further includes a gauge head 7 mounted on top of the base 10. The piston cylinder 22 is accommodated in the case head 7 at one end extending from the top of the guide 20 to the upper portion of the base 10 and the gear 30. The limiting rod 51 is installed and positioned on the gauge head 7. The stopper rod 51 and the gauge outfit 7 are engaged with each other by a connecting screw to form the above-mentioned adjusting structure 60, and the stopper rod 51 can be raised or lowered by rotating the stopper rod 51 to adjust the rotation angle of the free end 41 of the hinge mechanism 4.

In an exemplary embodiment, the hinge mechanism 4, the body 20, the plunger 21, and the piston cylinder 22 are made of 316 stainless steel or super duplex stainless steel, and particularly, the materials can be selected according to the process medium.

As shown in FIG. 1, the embodiment of the present invention further provides a pipe cleaning system, which comprises a pipe assembly 200, a ball indicator 100 installed in cooperation with the pipe assembly 200, and a spherical pig 9 for cleaning the pipe assembly 200. The ball indicator 100 extends into the tubing assembly 200 and is configured to indicate a ball through the action of a spherical pig.

As shown in fig. 1, the pipe assembly 200 includes a pipe 201 and a short pipe 202, and the base 10 of the ball indicator apparatus 100 is fitted with the short pipe 202 and the end of the base 10 connected to the short pipe 201 is sealed by a sealing member 203. When the spherical pig 9 passes through the position, the hinge mechanism 40 is pushed to rotate, so that the push rod 21 is pushed to move, the piston cylinder 22 is driven to move, the piston cylinder 22 drives the gear 30 to rotate through the linear gear 220, and the gear 30 drives the signal component 31 to move to carry out the ball passing indication.

In the description of the embodiments of the present invention, the term "plurality" means two or more. In the description of the embodiments of the present invention, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "side", "opposite", "four corners", "periphery", "mouth" word structure ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the structures referred to have specific orientations, are configured and operated in specific orientations, and thus, are not to be construed as limiting the present invention.

In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "connected," "directly connected," "indirectly connected," "fixedly connected," "mounted," and "assembled" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; the terms "mounted," "connected," and "fixedly connected" may be directly connected or indirectly connected through intervening media, or may be connected through two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Although the embodiments of the present invention have been described above, the above description is only for the convenience of understanding the present invention, and is not intended to limit the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.