Full-automatic material collecting equipment for punch press

文档序号:1064270 发布日期:2020-10-16 浏览:18次 中文

阅读说明:本技术 一种全自动冲床收料设备 (Full-automatic material collecting equipment for punch press ) 是由 仝敬烁 刘涛 谢斌龙 于 2020-08-06 设计创作,主要内容包括:一种全自动冲床收料设备,包括冲床、第一传送带机构、导料台、第二传送带机构、机架、输送架、第一收料台、第二收料台、第三收料台和机械臂;冲床、机架和机械臂并列设置;第一收料台、第二收料台和第三收料台上均设置有储料框、取料装置和用于将第二传送带机构上的物料取出的取料机构;取料机构位于第二传送带机构的上方,取料机构包括支撑架、滑动架、取料架和连接台;连接台滑动设置在滑动架上;连接台上设置有用于驱动取料架移动的取料气缸;支撑架上设置有用于接收取料架上的物料的翻转机构;翻转机构位于取料装置的上方。本发明通过第一收料台、第二收料台和第三收料台将其划分成三个工位进行收料,提高了收料效率。(A full-automatic punch material receiving device comprises a punch, a first conveyor belt mechanism, a material guide table, a second conveyor belt mechanism, a rack, a conveying frame, a first material receiving table, a second material receiving table, a third material receiving table and a mechanical arm; the punch, the frame and the mechanical arm are arranged in parallel; the first material receiving platform, the second material receiving platform and the third material receiving platform are respectively provided with a material storage frame, a material taking device and a material taking mechanism for taking out materials on the second conveyor belt mechanism; the material taking mechanism is positioned above the second conveyor belt mechanism and comprises a support frame, a sliding frame, a material taking frame and a connecting table; the connecting table is arranged on the sliding frame in a sliding manner; a material taking cylinder for driving the material taking frame to move is arranged on the connecting table; the supporting frame is provided with a turnover mechanism for receiving materials on the material taking frame; the turnover mechanism is positioned above the material taking device. According to the invention, the first material receiving platform, the second material receiving platform and the third material receiving platform divide the material receiving platform into three stations for receiving materials, so that the material receiving efficiency is improved.)

1. A full-automatic punch material receiving device is characterized by comprising a punch (1), a first conveyor belt mechanism (2), a material guide table (3), a second conveyor belt mechanism (4), a rack (5), a conveying frame (6), a first material receiving table (71), a second material receiving table (72), a third material receiving table (73) and a mechanical arm (13);

the punch (1), the frame (5) and the mechanical arm (13) are arranged in parallel; the first conveyor belt mechanism (2) comprises a feeding end and a discharging end; the first conveyor belt mechanism (2), the material guide table (3), the conveying frame (6), the first material receiving table (71), the second material receiving table (72) and the third material receiving table (73) are all arranged on the rack (5); the second conveyor belt mechanism (4) is arranged on the conveying frame (6); the feeding end of the first conveyor belt mechanism (2) is positioned at the punch (1); the material guide table (3) is obliquely arranged, and two ends of the material guide table (3) are respectively connected with the discharge end of the first conveyor belt mechanism (2) and the second conveyor belt mechanism (4); the first material receiving platform (71), the second material receiving platform (72) and the third material receiving platform (73) are identical in structure, and the first material receiving platform (71), the second material receiving platform (72) and the third material receiving platform (73) are respectively provided with a material storage frame (11), a material taking device (14) and a material taking mechanism (8) for taking out materials on the second conveyor belt mechanism (4); the storage frame (11) and the material taking device (14) are connected with the material taking device in a sliding way; the material taking mechanism (8) is positioned above the second conveyor belt mechanism (4), and the material taking mechanism (8) comprises a support frame (801), a sliding frame (802), a material taking frame (803) and a connecting table (804); the supporting frame (801) is arranged on the first material receiving platform (71); the sliding frame (802) is arranged on the supporting frame (801); the connecting table (804) is arranged on the sliding frame (802) in a sliding mode; a plurality of material taking frames (803) are arranged, the plurality of material taking frames (803) are all arranged on the connecting table (804) in a sliding mode, and material taking suckers are arranged on the material taking frames (803); a material taking cylinder (805) for driving the material taking frame (803) to move is arranged on the connecting table (804); a turnover mechanism (9) for receiving materials on the material taking frame (803) is arranged on the support frame (801); the turnover mechanism (9) is positioned above the material taking device (14).

2. The full-automatic material receiving equipment for the punch press as claimed in claim 1, wherein the turnover mechanism (9) comprises a lifting cylinder (901), a connecting frame (902), a clamping plate (903), a turnover cylinder (904), a rotating shaft (905) and a connecting block (906); the lifting cylinder (901) is arranged on the support frame (801); the connecting frame (902) is arranged at the output end of the lifting cylinder (901) and is in sliding connection with the lifting cylinder (901); the overturning cylinder (904) is arranged on the connecting frame (902), and the output end of the overturning cylinder (904) is connected with the rotating shaft (905); the rotating shaft (905) is rotatably arranged on the connecting frame (902); two ends of the connecting block (906) are respectively connected with the clamping plate (903) and the rotating shaft (905); a material taking sucker is arranged on the clamping plate (903); the clamping plates (903) are arranged in a plurality of corresponding to the material taking frame (803).

3. The full-automatic material receiving equipment for the punch press as claimed in claim 1, wherein the conveying frame (6) is provided with a material baffle plate (601) and a guide plate (602); the material baffle plate (601) is positioned at the joint of the material guide table (3) and the second conveyor belt mechanism (4); the number of the guide plates (602) is two, the two guide plates (602) are respectively arranged on two sides of the second conveyor belt mechanism (4), and the thickness of the guide plates (602) is gradually thickened along the direction far away from the guide table (3).

4. The material receiving equipment of the full-automatic punching machine according to claim 1, wherein the first material receiving platform (71) is provided with a throwing box (10), a material guiding plate (1001) and a bracket (1002); the bracket (1002) is arranged on the first material receiving table (71), and the polishing box (10) and the material guide plate (1001) are both arranged on the bracket (1002); the material guide plate (1001) is obliquely arranged, and two ends of the material guide plate (1001) are respectively connected with the second conveyor belt mechanism (4) and the throwing box (10).

5. The full-automatic material receiving equipment for the punch press as claimed in claim 1, wherein the first material receiving platform (71) is provided with a slide rail (15); the storage frame (11) is arranged on the sliding rail (15) in a sliding mode, and a driving cylinder (16) used for driving the storage frame (11) to move is arranged on the first material receiving platform (71).

6. The material collecting device of the full-automatic punching machine according to claim 1, wherein the material taking device (14) is slidably arranged on the material storing frame (11); the rack (5) is provided with a jacking cylinder (1401) for driving the material taking device (14) to move.

7. The full-automatic material receiving equipment for the punching machine according to claim 1, further comprising a storage rack (12); the storage rack (12) and the mechanical arm (13) are arranged side by side.

Technical Field

The invention relates to the technical field of machining equipment, in particular to full-automatic material receiving equipment for a punch.

Background

The punching process is based on the plastic deformation of metal and applies pressure to the sheet material with the mold and punching equipment to make the sheet material produce plastic deformation or separation so as to obtain the parts (punched parts) with certain shape, size and performance.

And need artifically take out it and collect under the punch press after the punching press is accomplished, and the inefficiency of artifical collection, and there is very big potential safety hazard to the artifical collection of bulky material.

Disclosure of Invention

Objects of the invention

In order to solve the technical problems in the background art, the invention provides a full-automatic material receiving device of a punch press, which is divided into three stations for receiving materials through a first material receiving platform, a second material receiving platform and a third material receiving platform, so that the material receiving efficiency is improved; the material taking mechanism is used for taking out the material, the turnover mechanism and the material taking device are used for taking the material out of the material storage frame, and the mechanical arm is used for moving the material storage frame filled with the material away, so that the labor intensity of manpower is reduced.

(II) technical scheme

The invention provides full-automatic punch material receiving equipment which comprises a punch, a first conveyor belt mechanism, a material guide table, a second conveyor belt mechanism, a rack, a conveying frame, a first material receiving table, a second material receiving table, a third material receiving table and a mechanical arm, wherein the first conveyor belt mechanism is arranged on the rack;

the punch, the frame and the mechanical arm are arranged in parallel; the first conveying belt mechanism comprises a feeding end and a discharging end; the first conveyor belt mechanism, the material guide table, the conveying frame, the first material receiving table, the second material receiving table and the third material receiving table are all arranged on the rack; the second conveyor belt mechanism is arranged on the conveying frame; the feeding end of the first conveyor belt mechanism is positioned at the punch press; the material guide table is obliquely arranged, and two ends of the material guide table are respectively connected with the discharge end of the first conveyor belt mechanism and the second conveyor belt mechanism; the first material receiving platform, the second material receiving platform and the third material receiving platform are identical in structure, and a material storage frame, a material taking device and a material taking mechanism for taking out materials on the second conveyor belt mechanism are arranged on the first material receiving platform, the second material receiving platform and the third material receiving platform; the material storage frame and the material taking device are both connected with the material storage frame in a sliding manner; the material taking mechanism is positioned above the second conveyor belt mechanism and comprises a support frame, a sliding frame, a material taking frame and a connecting table; the support frame is arranged on the first material receiving platform; the sliding frame is arranged on the supporting frame; the connecting table is arranged on the sliding frame in a sliding manner; the material taking frames are arranged in a plurality and are arranged on the connecting table in a sliding manner, and material taking suckers are arranged on the material taking frames; a material taking cylinder for driving the material taking frame to move is arranged on the connecting table; the supporting frame is provided with a turnover mechanism for receiving materials on the material taking frame; the turnover mechanism is positioned above the material taking device.

Preferably, the turnover mechanism comprises a lifting cylinder, a connecting frame, a clamping plate, a turnover cylinder, a rotating shaft and a connecting block; the lifting cylinder is arranged on the support frame; the connecting frame is arranged at the output end of the lifting cylinder and is in sliding connection with the lifting cylinder; the overturning air cylinder is arranged on the connecting frame, and the output end of the overturning air cylinder is connected with the rotating shaft; the rotating shaft is rotatably arranged on the connecting frame; two ends of the connecting block are respectively connected with the clamping plate and the rotating shaft; a material taking sucker is arranged on the clamping plate; the clamping plate and the material taking frame are correspondingly provided with a plurality of clamping plates.

Preferably, the conveying frame is provided with a material baffle plate and a guide plate; the material baffle plate is positioned at the joint of the material guide table and the second conveyor belt mechanism; the guide plates are arranged on two sides of the second conveyor belt mechanism respectively, and the thickness of each guide plate is gradually thickened along the direction far away from the guide table.

Preferably, the first material receiving platform is provided with a material throwing box, a material guide plate and a support; the support is arranged on the first material receiving platform, and the material throwing box and the material guide plate are arranged on the support; the guide plate is obliquely arranged, and two ends of the guide plate are respectively connected with the second conveyor belt mechanism and the material throwing box.

Preferably, a sliding rail is arranged on the first material receiving platform; the storage frame slides and sets up on the slide rail, is provided with the drive actuating cylinder that is used for driving the storage frame and removes on the first material platform of receiving.

Preferably, the material taking device is arranged on the material storage frame in a sliding mode; the rack is provided with a jacking cylinder for driving the material taking device to move.

Preferably, the device further comprises a storage rack; the storage rack and the mechanical arm are arranged side by side.

Compared with the prior art, the technical scheme of the invention has the following beneficial technical effects:

according to the invention, the parts and structures on the first material receiving platform, the second material receiving platform and the third material receiving platform are the same, and the first material receiving platform, the second material receiving platform and the third material receiving platform divide the first material receiving platform, the second material receiving platform and the third material receiving platform into three stations for receiving materials, so that the material receiving efficiency is improved; the punched material enters the first conveyor belt mechanism from the feeding end of the first conveyor belt mechanism, is conveyed to the material guide platform from the discharging end of the first conveyor belt mechanism, and slides onto the second conveyor belt mechanism from the material guide platform; the second conveying belt mechanism is used for conveying the materials to the position below the material taking mechanism; the material taking cylinder drives the material taking frame to move downwards to enable the material taking frame to be in contact with the material, the material taking sucker is started to clamp the material, the material taking cylinder drives the material taking frame to move upwards when the material taking cylinder is started next time, the material taking frame drives the material to move, the sliding frame drives the connecting table to move, the connecting table drives the material taking frame to move, and therefore the next empty material taking frame is located right above the second conveyor belt mechanism, and the material taking step is repeated; until, when all being equipped with the material on the work or material rest, the carriage drive is connected the platform and is removed, connects the platform and drives the work or material rest and remove to make the work or material rest remove to tilting mechanism department, tilting mechanism passes through extracting device clamping with the material to the storage frame in, after filling with the material in the storage frame, the arm takes out the storage frame from first receipts material bench, changes empty storage frame and carries out the collection of next round.

Drawings

Fig. 1 is a schematic structural view of a material receiving device of a full-automatic punch press according to the present invention.

Fig. 2 is an enlarged view of a point a in fig. 1.

Fig. 3 is a schematic structural diagram of a material taking mechanism in the material receiving device of the full-automatic punch press according to the present invention.

Fig. 4 is a schematic structural diagram of a turnover mechanism in the full-automatic material receiving device of the punch press provided by the invention.

Fig. 5 is a schematic partial structure diagram of a material receiving device of a full-automatic punching machine according to the present invention.

Reference numerals: 1. punching; 2. a first conveyor belt mechanism; 3. a material guide table; 4. a second conveyor belt mechanism; 5. a frame; 6. a carriage; 601. a striker plate; 602. a guide plate; 71. a first material receiving platform; 72. a second material receiving platform; 73. a third material receiving platform; 8. a material taking mechanism; 801. a support frame; 802. a carriage; 803. a material taking frame; 804. a connecting table; 805. a material taking cylinder; 9. a turnover mechanism; 901. a lifting cylinder; 902. a connecting frame; 903. installing a clamping plate; 904. turning over the air cylinder; 905. a rotating shaft; 906. connecting blocks; 10. a material throwing box; 1001. a material guide plate; 1002. a support; 11. a material storage frame; 12. a storage rack; 13. a mechanical arm; 14. a material taking device; 1401. jacking a cylinder; 15. a slide rail; 16. the cylinder is driven.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1-5, the material receiving device of a full-automatic punch press provided by the invention comprises a punch press 1, a first conveyor belt mechanism 2, a material guiding table 3, a second conveyor belt mechanism 4, a frame 5, a conveying frame 6, a first material receiving table 71, a second material receiving table 72, a third material receiving table 73 and a mechanical arm 13;

the punch 1, the frame 5 and the mechanical arm 13 are arranged in parallel; the first conveying belt mechanism 2 comprises a feeding end and a discharging end; the first conveying belt mechanism 2, the material guide table 3, the conveying frame 6, the first material receiving table 71, the second material receiving table 72 and the third material receiving table 73 are all arranged on the rack 5; the second conveyor belt mechanism 4 is arranged on the conveying frame 6; the feeding end of the first conveying belt mechanism 2 is positioned at the punch 1; the material guide table 3 is obliquely arranged, and two ends of the material guide table 3 are respectively connected with the discharge end of the first conveyor belt mechanism 2 and the second conveyor belt mechanism 4; the first material receiving platform 71, the second material receiving platform 72 and the third material receiving platform 73 have the same structure, and the first material receiving platform 71, the second material receiving platform 72 and the third material receiving platform 73 are respectively provided with a material storage frame 11, a material taking device 14 and a material taking mechanism 8 for taking out materials on the second conveyor belt mechanism 4; the storage frame 11 and the material taking device 14 are both connected with the material taking device in a sliding way; the material taking mechanism 8 is positioned above the second conveyor belt mechanism 4, and the material taking mechanism 8 comprises a support frame 801, a sliding frame 802, a material taking frame 803 and a connecting table 804; the supporting frame 801 is arranged on the first material receiving platform 71; the sliding frame 802 is arranged on the supporting frame 801; the connecting table 804 is arranged on the sliding frame 802 in a sliding mode; a plurality of material taking frames 803 are arranged, the plurality of material taking frames 803 are all arranged on the connecting table 804 in a sliding manner, and material taking suckers are arranged on the material taking frames 803; a material taking cylinder 805 for driving the material taking frame 803 to move is arranged on the connecting table 804; a turnover mechanism 9 for receiving materials on the material taking frame 803 is arranged on the support frame 801; turnover mechanism 9 is located above the extracting apparatus 14.

In an alternative embodiment, the turnover mechanism 9 comprises a lifting cylinder 901, a connecting frame 902, a clamping plate 903, a turnover cylinder 904, a rotating shaft 905 and a connecting block 906; the lifting cylinder 901 is arranged on the support frame 801; the connecting frame 902 is arranged at the output end of the lifting cylinder 901 and is in sliding connection with the lifting cylinder 901; the overturning cylinder 904 is arranged on the connecting frame 902, and the output end of the overturning cylinder 904 is connected with the rotating shaft 905; the rotating shaft 905 is rotatably arranged on the connecting frame 902; two ends of the connecting block 906 are respectively connected with the clamping plate 903 and the rotating shaft 905; a material taking sucker is arranged on the clamping plate 903; the clamping plate 903 corresponds to the material taking frame 803 in plurality.

In the initial stage, the clamping plate 903 faces upward, and the material taking frame 803 takes out the material from the second conveyor belt mechanism 4 and moves the material above the clamping plate 903; the lifting cylinder 901 drives the connecting frame 902 to move, the connecting frame 902 drives the rotating shaft 905 to move, the rotating shaft 905 drives the connecting block 906 to move, and the connecting block 906 drives the clamping plate 903 to move, so that the clamping plate 903 is close to the material taking frame 803, and materials are taken down from the material taking frame 803 and clamped by the material taking sucker; after clamping, the overturning cylinder 904 is started, the overturning cylinder 904 drives the rotating shaft 905 to rotate, the rotating shaft 905 drives the connecting block 906 to rotate, and the connecting block 906 drives the clamping plate 903 to rotate, so that the material is overturned by 90 degrees; the lifting cylinder 901 drives it down so that the material contacts the material extracting device 14 and the material extracting suction cup is closed so that the material drops from the clamping plate 903.

In an alternative embodiment, the material baffle 601 and the guide plate 602 are arranged on the conveying frame 6; the material baffle plate 601 is positioned at the joint of the material guide table 3 and the second conveyor belt mechanism 4; the number of the guide plates 602 is two, and the two guide plates 602 are respectively arranged on two sides of the second conveyor belt mechanism 4, and the thickness of the guide plates 602 is gradually thickened along the direction away from the guide table 3.

It should be noted that the material baffle 601 is used for blocking the material sliding down from the material guide table 3 to prevent the material from falling down; the guide plate 602 is obliquely arranged, and the guide plate 602 guides the materials, so that the materials can be arranged in order before entering the first material receiving platform 71.

In an alternative embodiment, the first material receiving table 71 is provided with a polishing box 10, a material guide plate 1001 and a bracket 1002; the bracket 1002 is arranged on the first material receiving platform 71, and the material throwing box 10 and the material guide plate 1001 are both arranged on the bracket 1002; the material guide plate 1001 is obliquely arranged, and two ends of the material guide plate 1001 are respectively connected with the second conveyor belt mechanism 4 and the polishing box 10.

It should be noted that, when the material taking mechanism 8 fails to take the material, the material is driven by the second conveyor mechanism 4 to move continuously until reaching the material guide plate 1001, and is guided by the material guide plate 1001 to slide into the material throwing box 10, so as to complete the collection.

In an alternative embodiment, the first material receiving platform 71 is provided with a slide rail 15; the material storage frame 11 is slidably disposed on the slide rail 15, and the first material receiving platform 71 is provided with a driving cylinder 16 for driving the material storage frame 11 to move.

It should be noted that the driving cylinder 16 drives the material storage frame 11 to slide on the slide rail 15, so that the material can be clamped at different positions of the material storage frame 11.

In an alternative embodiment, the material taking device 14 is slidably disposed on the storage frame 11; the frame 5 is provided with a jacking cylinder 1401 for driving the material taking device 14 to move.

It should be noted that the jacking cylinder 1401 drives the material taking device 14 to ascend, so as to take down the material on the turnover mechanism 9, and the jacking cylinder 1401 drives the material taking device 14 to descend, so as to place the material on the material taking device 14 into the material storage frame 11.

In an alternative embodiment, a storage rack 12 is also included; the storage rack 12 and the mechanical arm 13 are arranged side by side; the storage rack 12 is used for storing the storage frames 11 filled with materials.

In the invention, the parts and the structures on the first material receiving platform 71, the second material receiving platform 72 and the third material receiving platform 73 are the same, and the first material receiving platform 71, the second material receiving platform 72 and the third material receiving platform 73 divide the three stations for receiving materials, so that the material receiving efficiency is improved; the punched materials enter the first conveyor belt mechanism 2 from the feeding end of the first conveyor belt mechanism 2, are conveyed to the material guide table 3 from the discharging end of the first conveyor belt mechanism 2, and slide down to the second conveyor belt mechanism 4 from the material guide table 3; is transported to the lower part of the material taking mechanism 8 by the second conveyor belt mechanism 4; the material taking cylinder 805 drives the material taking frame 803 to move downwards to enable the material taking frame 803 to be in contact with the material, the material taking sucker is started to clamp the material, the material taking cylinder 805 drives the material taking frame 803 to move upwards when the material taking cylinder 805 is started next time, the material taking frame 803 drives the material to move, the sliding frame 802 drives the connecting table 804 to move, the connecting table 804 drives the material taking frame 803 to move, and therefore the next empty material taking frame 803 is located right above the second conveyor belt mechanism 4, and the material taking steps are repeated; until, when all the materials are loaded on the material taking frame 803, the sliding frame 802 drives the connecting table 804 to move, the connecting table 804 drives the material taking frame 803 to move, so that the material taking frame 803 is moved to the turnover mechanism 9, the turnover mechanism 9 clamps the materials into the material storage frame 11 through the material taking device 14, after the material storage frame 11 is filled with the materials, the mechanical arm 13 takes the material storage frame 11 out of the first material receiving table 71, and the empty material storage frame 11 is replaced to collect the next round.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

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