阅读说明：本技术 管材用连续电泳装置 (Continuous electrophoresis device for pipes ) 是由 杨文贵 龚胜勇 何宏鈞 苏光彬 余张法 张小三 朱忠海 于 2020-06-23 设计创作，主要内容包括：本发明揭示一种管材用连续电泳装置,包括槽体和输送轨道,输送轨道位于槽体的上方,输送轨道上安装有用于吊装管材的吊具；槽体呈船形状结构,槽体内部设置有上端开口的空腔,空腔为倒等腰梯形状结构,空腔用于注入电泳液,位于空腔正上方的输送轨道为倒等腰梯形状结构,位于空腔正上方的输送轨道的形状与空腔底面的形状相同,槽体的中部和后部内壁上均固定有若干根由左向右分布的阳极管,每根阳极管的下端均向下延伸并浸没在电泳液中；输送轨道的下方设置有导电轨道；本发明能够实现对管材的连续分段式电泳,从而能够提高对管材的电泳效率,提高产能降低能耗,同时可以更精确地控制超长管材上、中、下不同位置的涂层膜厚度以及表面涂料色差。(The invention discloses a continuous electrophoresis device for a pipe, which comprises a tank body and a conveying rail, wherein the conveying rail is positioned above the tank body, and a lifting appliance for lifting the pipe is arranged on the conveying rail; the tank body is of a ship-shaped structure, a cavity with an opening at the upper end is arranged in the tank body, the cavity is of an inverted isosceles trapezoid structure and is used for injecting electrophoresis liquid, a conveying rail positioned right above the cavity is of the inverted isosceles trapezoid structure, the shape of the conveying rail positioned right above the cavity is the same as that of the bottom surface of the cavity, a plurality of anode tubes distributed from left to right are fixed on the inner walls of the middle part and the rear part of the tank body, and the lower end of each anode tube extends downwards and is immersed in the electrophoresis liquid; a conductive track is arranged below the conveying track; the invention can realize the continuous sectional electrophoresis of the pipe, thereby improving the electrophoresis efficiency of the pipe, improving the productivity, reducing the energy consumption, and more accurately controlling the thickness of the coating film and the color difference of the surface coating at different positions of the upper, middle and lower parts of the overlong pipe.)

1. A continuous electrophoresis device for tubular product which characterized in that: the pipe lifting device comprises a tank body (1) and a conveying track (3) used for conveying pipes (2), wherein the conveying track (3) is positioned above the tank body (1), and a lifting appliance (4) used for lifting the pipes (2) is installed on the conveying track (3); the electrolytic cell is characterized in that the cell body (1) is of a ship-shaped structure, a cavity (11) with an upper end open is arranged inside the cell body (1), the cavity (11) is of an inverted isosceles trapezoid-shaped structure, the cavity (11) is used for injecting electrophoresis liquid (5), a conveying track (3) positioned right above the cavity (11) is of an inverted isosceles trapezoid-shaped structure, the shape of the conveying track (3) positioned right above the cavity (11) is the same as that of the bottom surface of the cavity (11), a plurality of anode tubes (6) distributed from left to right are fixed on the inner walls of the middle part and the rear part of the cell body (1), and the lower end of each anode tube (6) extends downwards and is immersed in the electrophoresis liquid (5); the lifting appliance is characterized in that a conductive track (7) is arranged below the conveying track (3), one end of the conductive track (7) extends to the left end part of the lowest position of the conveying track (3), the other end of the conductive track (7) extends to the lower part of the right part of the conveying track (3), and when the pipe (2) moves to the position of the conductive track (7), the conductive track (7) is used for electrifying the lifting appliance (4).

2. The continuous electrophoresis apparatus for the tube according to claim 1, wherein the distance between the lower end of the tube (2) and the bottom of the tank (1) is at least 1/12 of the length of the tube (2) after the tube (2) moves to the lowest position of the conveying track (3).

3. Continuous electrophoresis apparatus for tubes according to claim 1 wherein the length of the anode tube (6) immersed in the electrophoretic fluid (5) is 1/12 to 1/2 of the length of the tube (2).

4. The continuous electrophoresis device for the tubular product of claim 1, wherein, all welded fastening has on the preceding outer wall of cell body (1) and the outer wall of back a plurality of roots of strengthening horizontal muscle (12) that distribute from top to bottom, and every is strengthened horizontal muscle (12) and all extends along controlling the direction, all welded fastening has a plurality of roots of strengthening vertical muscle (13) that distribute from left to right on the preceding outer wall of cell body (1) and the outer wall of back, and every is strengthened vertical muscle (13) and all extends along vertical direction, is located strengthening horizontal muscle (12) and strengthening vertical muscle (13) on the outer wall before cell body (1) and is located strengthening horizontal muscle (12) and strengthening vertical muscle (13) on the outer wall behind cell body (1) and all crisscross setting.

5. The continuous electrophoresis device for the pipes as claimed in claim 1, wherein an electrophoresis solution recovery tank (8) is welded and fixed on the right side of the upper end of the tank body (1), and a liquid outlet of the electrophoresis solution recovery tank (8) is communicated with the tank body (1).

Technical Field

The invention relates to the technical field of electrophoresis devices, in particular to a continuous electrophoresis device for a pipe.

Background

In the tubular product production process, need carry out electrophoresis processing to tubular product, but when needs carry out the electrophoresis to overlength tubular product (for example tubular product length is 6 meters), the way on the present market is to adopt planer-type production line, concentrate hoist and mount tubular product to the electrophoresis tank in batches according to the beat, treat that the tubular product electrophoresis is accomplished the back, take out tubular product from the electrophoresis tank again, and adopt the drawback that this kind of mode exists to be electrophoresis inefficiency, the productivity is low, the energy consumption is high, shortcomings such as product surface membrane thickness unstability, can't realize the continuous high efficiency to tubular product, high quality electrophoresis, for this reason, it is urgently needed to design a device that can carry out continuous electrophoresis to overlength tubular product.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a continuous electrophoresis device for a pipe, which can realize continuous sectional electrophoresis of the pipe, thereby improving the electrophoresis efficiency of the pipe, improving the productivity, reducing the energy consumption, and more accurately controlling the thickness of coating films at different positions on the upper part, the middle part and the lower part of an overlong pipe and the chromatic aberration of surface coatings.

The continuous electrophoresis device for the pipe comprises a groove body and a conveying rail for conveying the pipe, wherein the conveying rail is positioned above the groove body, and a lifting appliance for lifting the pipe is arranged on the conveying rail; the tank body is of a ship-shaped structure, a cavity with an opening at the upper end is arranged in the tank body, the cavity is of an inverted isosceles trapezoid structure and is used for injecting electrophoresis liquid, a conveying rail positioned right above the cavity is of the inverted isosceles trapezoid structure, the shape of the conveying rail positioned right above the cavity is the same as that of the bottom surface of the cavity, a plurality of anode tubes distributed from left to right are fixed on the inner walls of the middle part and the rear part of the tank body, and the lower end of each anode tube extends downwards and is immersed in the electrophoresis liquid; the conveying track's below is provided with the conductive track, and the one end of conductive track extends to the left end department of conveying track lowest position, and the other end of conductive track extends to the below of conveying track right part, and when tubular product removed the conductive track position department, the conductive track was used for circular telegram the hoist.

The continuous electrophoresis device for the pipe, disclosed by the invention, is characterized in that after the pipe moves to the lowest position of the conveying track, the distance between the lower end of the pipe and the bottom in the groove body is at least 1/12 of the length of the pipe; by adopting the structure, when the pipe moves into the groove body at the position of the anode tube, the reliable electrophoresis of the pipe can be realized.

The continuous electrophoresis apparatus for the tube of the present invention, wherein the length of the anode tube immersed in the electrophoretic fluid is 1/12 to 1/2 of the length of the tube; by adopting the structure, when the pipe moves into the groove body at the position of the anode tube, the reliable electrophoresis of the pipe can be realized.

The continuous electrophoresis device for the pipe is characterized in that a plurality of reinforcing transverse ribs distributed from top to bottom are welded and fixed on the front outer wall surface and the rear outer wall surface of the tank body, each reinforcing transverse rib extends along the left-right direction, a plurality of reinforcing vertical ribs distributed from left to right are welded and fixed on the front outer wall surface and the rear outer wall surface of the tank body, each reinforcing vertical rib extends along the vertical direction, and the reinforcing transverse ribs and the reinforcing vertical ribs on the front outer wall surface of the tank body and the reinforcing transverse ribs and the reinforcing vertical ribs on the rear outer wall surface of the tank body are arranged in a staggered manner; through the setting of strengthening horizontal muscle and strengthening perpendicular muscle, can improve the structural strength of cell body.

The invention relates to a continuous electrophoresis device for pipes, wherein an electrophoresis liquid recovery tank is fixedly welded on the right side of the upper end of a tank body, and a liquid outlet of the electrophoresis liquid recovery tank is communicated with the tank body; through the setting of electrophoresis liquid accumulator, shift out the cell body and at the in-process that the pipe fitting removed at the pipe fitting, remain in the electrophoresis liquid on the pipe fitting can drip the electrophoresis liquid accumulator, and the electrophoresis liquid accumulator then can send the electrophoresis liquid of collecting back to the cell body, so, not only effectively avoided the waste of electrophoresis liquid, and can effectively avoid the electrophoresis liquid phenomenon of polluted environment to appear.

The invention can realize the continuous sectional electrophoresis of the pipe, thereby improving the electrophoresis efficiency of the pipe, improving the productivity, reducing the energy consumption, and more accurately controlling the thickness of the coating film and the color difference of the surface coating at different positions of the upper, middle and lower parts of the overlong pipe.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

FIG. 1 is a schematic front view of the present invention;

fig. 2 is a partial sectional structural schematic view of the present invention.

Detailed Description

In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.

In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

The continuous electrophoresis device for the pipe comprises a tank body 1 and a conveying rail 3 used for conveying the pipe 2, wherein the conveying rail 3 is positioned above the tank body 1, and a lifting appliance 4 used for lifting the pipe 2 is arranged on the conveying rail 3; the tank body 1 is of a ship-shaped structure, a cavity 11 with an opening at the upper end is arranged in the tank body 1, the cavity 11 is of an inverted isosceles trapezoid structure, the cavity 11 is used for injecting electrophoresis liquid 5, a conveying track 3 positioned right above the cavity 11 is of an inverted isosceles trapezoid structure, the shape of the conveying track 3 positioned right above the cavity 11 is the same as that of the bottom surface of the cavity 11, a plurality of anode tubes 6 distributed from left to right are fixed on the inner walls of the middle part and the rear part of the tank body 1, and the lower end of each anode tube 6 extends downwards and is immersed in the electrophoresis liquid 5; a conductive track 7 is arranged below the conveying track 3, one end of the conductive track 7 extends to the left end part of the lowest position of the conveying track 3, the other end of the conductive track 7 extends to the lower part of the right part of the conveying track 3, and when the pipe 2 moves to the position of the conductive track 7, the conductive track 7 is used for electrifying the lifting appliance 4; the invention can realize the continuous sectional electrophoresis of the pipe, thereby improving the electrophoresis efficiency of the pipe, improving the productivity, reducing the energy consumption, and more accurately controlling the thickness of the coating film and the color difference of the surface coating at different positions of the upper, middle and lower parts of the overlong pipe.

After the pipe 2 moves to the lowest position of the conveying track 3, the distance between the lower end of the pipe 2 and the bottom in the tank body 1 is at least 1/12 of the length of the pipe 2; by adopting the structure, when the pipe moves into the groove body at the position of the anode tube, the reliable electrophoresis of the pipe can be realized.

The length of the anode tube 6 immersed in the electrophoretic fluid 5 is 1/12-1/2 of the length of the tube 2; by adopting the structure, when the pipe moves into the groove body at the position of the anode tube, the reliable electrophoresis of the pipe can be realized.

A plurality of reinforcing transverse ribs 12 distributed from top to bottom are welded and fixed on the front outer wall surface and the rear outer wall surface of the tank body 1, each reinforcing transverse rib 12 extends along the left-right direction, a plurality of reinforcing vertical ribs 13 distributed from left to right are welded and fixed on the front outer wall surface and the rear outer wall surface of the tank body 1, each reinforcing vertical rib 13 extends along the vertical direction, and the reinforcing transverse ribs 12 and the reinforcing vertical ribs 13 on the front outer wall surface of the tank body 1 and the reinforcing transverse ribs 12 and the reinforcing vertical ribs 13 on the rear outer wall surface of the tank body 1 are arranged in a staggered manner; through the setting of strengthening horizontal muscle and strengthening perpendicular muscle, can improve the structural strength of cell body.

An electrophoresis liquid recovery tank 8 is fixedly welded on the right side of the upper end of the tank body 1, and a liquid outlet of the electrophoresis liquid recovery tank 8 is communicated with the tank body 1; through the setting of electrophoresis liquid accumulator, shift out the cell body and at the in-process that the pipe fitting removed at the pipe fitting, remain in the electrophoresis liquid on the pipe fitting can drip the electrophoresis liquid accumulator, and the electrophoresis liquid accumulator then can send the electrophoresis liquid of collecting back to the cell body, so, not only effectively avoided the waste of electrophoresis liquid, and can effectively avoid the electrophoresis liquid phenomenon of polluted environment to appear.

When the electrophoresis control device is used, the anode tube is electrically connected with the anode of the electrophoresis control device, and the conductive track is electrically connected with the cathode of the electrophoresis control device; when the conveying track drives the pipe to move from left to right, the pipe positioned above the left half part of the tank body can gradually enter the tank body, when the pipe moves to the lowest position of the conveying track, the pipe can be completely immersed into the electrophoretic liquid positioned in the tank body, meanwhile, a lifting appliance positioned below the lowest position of the conveying track can be in contact with the conductive track to be electrified, namely, the pipe positioned at the lowest position of the conveying track can be electrified, at the moment, the anode pipe can firstly realize electrophoresis on the upper part of the pipe, in the process that the pipe continuously moves to the right, the pipe can gradually expose out of the water surface, in the process that the pipe gradually exposes out of the water surface, the anode pipe can gradually realize electrophoresis on the pipe from top to bottom, after the pipe completely exposes out of the water surface, the anode pipe finishes electrophoresis on the pipe, and namely, the continuous sectional electrophoresis on the pipe.

The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.