Variable power control device and hydraulic system
阅读说明:本技术 一种变功率控制装置及液压系统 (Variable power control device and hydraulic system ) 是由 孙光明 孔维涛 郭志敏 崔凯 于 2020-06-30 设计创作,主要内容包括:本发明涉及液压控制领域,公开了一种变功率控制装置及液压系统。其中,变功率控制装置包括变量泵、功率控制阀、变量控制油缸、液压油箱、反馈阀套、反馈阀芯、杠杆、功率调节阀和电比例调压阀。本发明提供的变功率控制装置,能够根据发动机的需求功率调节电比例调压阀的电流,从而调节电比例调压阀的出口油压,再通过功率控制阀、功率调节阀、变量控制油缸、反馈阀套、反馈阀芯和杠杆配合动作实现变功率调节,使发动机的需求功率与变量泵的功率匹配,减少发动机的功率损失,降低油耗,降低使用成本。(The invention relates to the field of hydraulic control and discloses a variable power control device and a hydraulic system. The variable power control device comprises a variable pump, a power control valve, a variable control oil cylinder, a hydraulic oil tank, a feedback valve sleeve, a feedback valve core, a lever, a power regulating valve and an electric proportional pressure regulating valve. The variable power control device provided by the invention can adjust the current of the electric proportional pressure regulating valve according to the required power of the engine, so as to adjust the outlet oil pressure of the electric proportional pressure regulating valve, and then realize variable power adjustment through the matching action of the power control valve, the power regulating valve, the variable control oil cylinder, the feedback valve sleeve, the feedback valve core and the lever, so that the required power of the engine is matched with the power of the variable pump, the power loss of the engine is reduced, the oil consumption is reduced, and the use cost is reduced.)
1. A variable power control device is characterized by comprising a variable pump (2), a power control valve (3), a variable control oil cylinder (1) and a hydraulic oil tank, wherein the power control valve (3) can enable a rodless servo cavity (12) of the variable control oil cylinder (1) to be selectively communicated with an oil outlet of the variable pump (2) or the hydraulic oil tank, a variable control piston (11) of the variable control oil cylinder (1) is connected with a swash plate of the variable pump (2), and a rod cavity of the variable control oil cylinder (1) is provided with an elastic reset piece; further comprising:
the feedback valve sleeve (30) is connected with the variable control piston (11) of the variable control oil cylinder (1), the inlet of the feedback valve sleeve (30) is connected with the oil outlet of the variable pump (2), and a feedback valve core (40) capable of moving relative to the feedback valve sleeve (30) is arranged in the feedback valve sleeve (30);
the power control valve comprises a lever and a power regulating valve (5), wherein one side of a first end of the lever is abutted with a power control valve core (31) of the power control valve (3), the other side of the first end of the lever is abutted with a valve core of the power regulating valve (5), and a second end of the lever is abutted with a feedback valve core (40);
and the outlet of the electric proportional pressure regulating valve (6) is connected with the inlet of the power regulating valve (5), and the current of the electric proportional pressure regulating valve (6) can be regulated according to the required power of an engine on the engineering vehicle.
2. A variable power control device according to claim 1, further comprising a power spring (50) connected to the lever, the power spring (50) being provided on the same side of the lever as the power regulating valve (5).
3. The variable power control device according to claim 1, wherein a high-pressure oil chamber (14) is provided on the variable control piston (11), and the high-pressure oil chamber (14) is communicated with an inlet of the feedback valve sleeve (30).
4. A variable power control device according to claim 1, characterized in that the feedback spool (40) is located below the lever, the second end of the lever being supported by the top of the feedback spool (40).
5. The variable power control device according to claim 1, wherein a pin is provided at a middle portion of the lever, and the lever is rotatable with respect to the pin.
6. The variable power control device according to claim 1, characterized in that the power control valve (3) comprises a first port P communicating with an oil outlet of the variable pump (2), a first port T communicating with the hydraulic tank, and a first working port communicating with the rodless servo chamber (12);
the first working oil port can be selectively communicated with the first P port or the first T port.
7. The variable power control device according to claim 6, further comprising a pressure cut-off valve (9) including a second P port communicating with an oil outlet of the variable pump (2), a second T port communicating with the hydraulic oil tank, and a second working oil port communicating with the first T port; a pilot control oil port of the pressure cut-off valve (9) is communicated with an oil outlet of the variable pump (2);
the second working oil port can be selectively communicated with the second P port or the second T port.
8. The variable power control device according to claim 7, characterized by further comprising:
the load sensitive valve (10) comprises a third P port, a third T port, a third working oil port, a first pilot control oil port and a second pilot control oil port, the third P port is communicated with an oil outlet of the variable pump (2), the third T port is communicated with the hydraulic oil tank, and the third working oil port is communicated with the second T port; the third working oil port can be selectively communicated with the third P port or the third T port; the first pilot control oil port is communicated with an oil outlet of the variable pump (2);
the second pilot control oil port and a return spring of the load sensitive valve (10) are located on the same side, an oil outlet of the variable pump (2) is communicated with an oil inlet of the flow control valve (20), and an oil outlet of the flow control valve (20) is simultaneously communicated with the second pilot control oil port and the load.
9. A variable power control device according to claim 1, characterized in that the electro proportional pressure regulating valve (6) is a pressure reducing valve.
10. A hydraulic system comprising a variable power control apparatus according to any one of claims 1 to 9.
Technical Field
The invention relates to the field of hydraulic control, in particular to a variable power control device and a hydraulic system.
Background
In the open type hydraulic system, the output power of the variable pump is the product of the output flow Q of the pump and the pressure P of the oil outlet of the variable pump, and since the pressure P of the oil outlet of the variable pump changes along with the change of the load, in order to stabilize the output power, the output flow Q of the variable pump needs to be controlled by a constant power control device, so that the product of Q and P is kept unchanged, and the output power is in a constant state.
The current power control device usually adopts a "double-fold line" type constant power control, which is a control mode similar to constant power. The power control method cannot feed back the power requirement of the electric control engine to the power setting requirement of the variable pump according to the actual working condition, so that certain energy waste inevitably exists in the double-fold line type constant power control, the requirement of saving is not met, and the use cost of customers is increased.
Disclosure of Invention
The invention aims to provide a variable power control device and a hydraulic system, which can save energy and reduce use cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
a variable power control device comprises a variable pump, a power control valve, a variable control oil cylinder and a hydraulic oil tank, wherein the power control valve can enable a rodless servo cavity of the variable control oil cylinder to be selectively communicated with an oil outlet of the variable pump or the hydraulic oil tank; further comprising:
the feedback valve sleeve is connected with the variable control piston of the variable control oil cylinder, the inlet of the feedback valve sleeve is connected with the oil outlet of the variable pump, and a feedback valve core capable of moving relative to the feedback valve sleeve is arranged in the feedback valve sleeve;
the power control valve comprises a lever and a power regulating valve, wherein one side of a first end of the lever is abutted with a power control valve core of the power control valve, the other side of the first end of the lever is abutted with a valve core of the power regulating valve, and a second end of the lever is abutted with a feedback valve core;
and the outlet of the electric proportional pressure regulating valve is connected with the inlet of the power regulating valve, and the current of the electric proportional pressure regulating valve can be regulated according to the required power of an engine on the engineering vehicle.
As a preferable technical solution of the above variable power control device, the variable power control device further includes a power elastic member connected to the lever, and the power elastic member and the power adjusting valve are disposed on the same side of the lever.
As a preferable technical scheme of the variable power control device, a high-pressure oil chamber is arranged on the variable control piston and is communicated with an inlet of the feedback valve sleeve.
As a preferable technical solution of the variable power control device, the feedback valve core is located below the lever, and the second end of the lever is supported by the top of the feedback valve core.
As a preferable technical scheme of the variable power control device, a pin shaft is arranged in the middle of the lever, and the lever can rotate relative to the pin shaft.
As a preferred technical solution of the above variable power control device, the power control valve includes a first P port, a first T port, and a first working oil port, the first P port is communicated with an oil outlet of the variable displacement pump, the first T port is communicated with the hydraulic oil tank, and the first working oil port is communicated with the rodless servo chamber;
the first working oil port can be selectively communicated with the first P port or the first T port.
As a preferred technical scheme of the variable power control device, the variable power control device further comprises a pressure cut-off valve, wherein the pressure cut-off valve comprises a second P port, a second T port and a second working oil port, the second P port is communicated with an oil outlet of the variable pump, the second T port is communicated with the hydraulic oil tank, and the second working oil port is communicated with the first T port; a pilot control oil port of the pressure cut-off valve is communicated with an oil outlet of the variable pump;
the second working oil port can be selectively communicated with the second P port or the second T port.
As a preferable aspect of the variable power control device, the variable power control device further includes:
the load sensitive valve comprises a third P port, a third T port, a third working oil port, a first pilot control oil port and a second pilot control oil port, the third P port is communicated with an oil outlet of the variable pump, the third T port is communicated with the hydraulic oil tank, and the third working oil port is communicated with the second T port; the third working oil port can be selectively communicated with the third P port or the third T port; the first pilot control oil port is communicated with an oil outlet of the variable pump;
and the second pilot control oil port and a return spring of the load sensitive valve are positioned on the same side, an oil outlet of the variable pump is communicated with an oil inlet of the flow control valve, and an oil outlet of the flow control valve is simultaneously communicated with the second pilot control oil port and the load.
As a preferable embodiment of the variable power control device, the electric proportional pressure regulating valve is a pressure reducing valve.
The invention also provides a hydraulic system which comprises the variable power control device.
The invention has the beneficial effects that: the variable power control device provided by the invention can adjust the current of the electric proportional pressure regulating valve according to the required power of the engine, so as to adjust the outlet oil pressure of the electric proportional pressure regulating valve, and then realize variable power adjustment through the matching action of the power control valve, the power regulating valve, the variable control oil cylinder, the feedback valve sleeve, the feedback valve core and the lever, so that the required power of the engine is matched with the power of the variable pump, the power loss of the engine is reduced, the oil consumption is reduced, and the use cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
Fig. 1 is a hydraulic schematic diagram of a variable power control device according to an embodiment of the present invention.
In the figure:
1. a variable control oil cylinder; 11. a variable control piston; 12. a rodless servo cavity; 13. plugging by screwing; 14. a high pressure oil chamber; 2. a variable displacement pump; 3. a power control valve; 31. a power control valve core; 41. a cross bar; 42. a vertical rod; 5. a power regulating valve; 6. an electric proportional pressure regulating valve; 7. a first throttling unit; 8. a second throttling unit; 9. a pressure shut-off valve; 10. a load sensitive valve; 20. a flow control valve; 30. a feedback valve housing; 40. a feedback spool; 50. a power spring.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the elements associated with the present invention are shown in the drawings.
As shown in fig. 1, the present embodiment provides a variable power control device, which includes a
In this embodiment, the
The variable control piston 11 of the variable
The variable power control device further comprises a
One side of the first end of the lever abuts against the power
In this embodiment, the variable control piston 11 is provided with a high-pressure oil chamber 14, the high-pressure oil chamber 14 is communicated with an inlet of the
The middle part of the lever is provided with a pin shaft, and the lever can rotate relative to the pin shaft. Specifically, the lever includes a
The
Preferably, the top of the
Further, the variable power control apparatus further includes a power
The process of implementing dynamic balance by the variable power control device is briefly described below by taking the increase of system pressure as an example.
The system pressure is increased, the oil pressure in the high-pressure oil cavity 14 is increased, the
Further, the variable power control device further comprises a
The variable power control can be realized by using the variable power control device, and the process of performing the variable power control by the variable power control device will be briefly described below by taking the increase of the outlet pressure of the electric proportional
And adjusting the current of the electric proportional
Further, the variable power control device further comprises a pressure cut-off
Specifically,
Normally, when an overload or a failure occurs, the pressure cut-off
Further, the variable power control device further comprises a load
In this embodiment, the load-
Specifically, the load
The variable power control device further comprises a
When the system power is equal to the maximum power of the variable power control device corresponding to the current opening of the electric proportional
Since the
When the opening degree of the
Further, the oil outlet of the
The embodiment also provides a hydraulic system which comprises the variable power control device.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
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