阅读说明：本技术 橡胶、气阻弹性减震器 (Rubber, air-resistance elastic shock absorber ) 是由 赵海波 于 2020-07-30 设计创作，主要内容包括：本发明涉及动力传动领域,即橡胶、气阻弹性减震器。它包括减震器连接法兰内圈,减震器连接法兰内圈输入侧带有减震器连接法兰,减震器连接法兰内圈输出侧带有减震器输出轴；减震器连接法兰内圈沿圆周有多个间隔向内辐射的内凸立板筋,减震器输出轴外圈同样设计成多个间隔向外辐射的外凸立板筋,外凸立板筋与内凸立板筋间隔插接,内圈、外圈、外凸立板筋及内凸立板筋围成的空间内放入气阻器和橡胶块,外凸立板筋与气阻器的活塞杆外露端碰触连接；减震器连接法兰内圈两侧的压板通过螺栓把合到减震器连接法兰的端面和减震器输出轴侧端面上。本发明使用气阻结构做为过载时峰值负荷的过滤和保护,结构合理,减震效果好。(The invention relates to the field of power transmission, in particular to a rubber and air-resistance elastic shock absorber. The shock absorber connecting flange comprises a shock absorber connecting flange inner ring, wherein a shock absorber connecting flange is arranged on the input side of the shock absorber connecting flange inner ring, and a shock absorber output shaft is arranged on the output side of the shock absorber connecting flange inner ring; the inner ring of the shock absorber connecting flange is circumferentially provided with a plurality of inward convex vertical plate ribs which radiate inwards at intervals, the outer ring of the shock absorber output shaft is also designed into a plurality of outward convex vertical plate ribs which radiate outwards at intervals, the outward convex vertical plate ribs are inserted with the inward convex vertical plate ribs at intervals, an air resistor and a rubber block are placed in a space defined by the inner ring, the outer ring, the outward convex vertical plate ribs and the inward convex vertical plate ribs, and the outward convex vertical plate ribs are in contact connection with the exposed end of a piston rod of the air resistor; the pressing plates on the two sides of the inner ring of the shock absorber connecting flange are combined on the end face of the shock absorber connecting flange and the end face of the output shaft side of the shock absorber through bolts. The invention uses the air resistance structure as the filtration and protection of the peak load during overload, and has reasonable structure and good damping effect.)

1. The rubber and air-resistance elastic shock absorber is characterized by comprising a shock absorber connecting flange inner ring (12), wherein the input side of the shock absorber connecting flange inner ring (12) is provided with a shock absorber connecting flange (1), and the output side of the shock absorber connecting flange inner ring (12) is provided with a shock absorber output shaft (2); the inner ring (12) of the shock absorber connecting flange is provided with a plurality of inward convex vertical plate ribs (13) which radiate inwards at intervals along the circumference (a shaft hole formed in the middle is reserved), the outer ring (14) of the shock absorber output shaft is also designed into a plurality of outward convex vertical plate ribs (15) which radiate outwards at intervals (the shape of a steering wheel is close to the shape of the steering wheel), the outward convex vertical plate ribs (15) are inserted with the inward convex plate ribs (13) at intervals, an air resistor (3) and a rubber block (4) are placed in a space enclosed by the shock absorber connecting flange inner ring (12), the shock absorber output shaft outer ring (14), the outward convex vertical plate ribs (15) and the inward convex plate ribs (13), and the outward convex vertical plate ribs (15) are in contact connection with the exposed end of a piston rod (8) of the air; the pressing plates (6) on the two sides of the inner ring (12) of the shock absorber connecting flange are combined on the end surface of the shock absorber connecting flange (1) and the end surface of the output shaft side of the shock absorber through bolts.

2. The rubber and air-blocking elastic shock absorber according to claim 1, wherein the air-blocking device (3) comprises an air-blocking device housing (7), more than one piston cavity is arranged in the air-blocking device housing (7), a piston rod (8), a spring (11) and a screw plug (10) which are connected in sequence are arranged in the piston cavity, and a vent hole (17) is processed on the screw plug (10).

3. A rubber, air-blocking elastic shock absorber according to claim 2, wherein said more than one piston chamber is two piston chambers formed at each of left and right ends in the air resistor housing (7).

4. A rubber, air-blocking elastomeric damper according to claim 3 wherein said plurality of spaces are quarters.

5. A rubber, air-blocking elastic shock absorber according to claim 4, characterized in that the air resistor (3) is fixed into the shock absorber attachment flange inner ring (12) by means of bolts (5).

Technical Field

The invention relates to the field of power transmission, in particular to a rubber and air-resistance elastic shock absorber. The transmission is suitable for transmission of diesel engine power systems with large impact loads.

Background

In the prior art, two types of shock absorbers are mainly used for power transmission, including spring shock absorbers and rubber shock absorbers, and the shock absorbers are mainly used in occasions with large impact when loads are loaded in the transmission process, can absorb impact loads generated by the loads, and filter peak load parts in the impact loads. The main transmission part and the prime motor are protected from being damaged by impact load, so that the shock absorber is widely applied in practice and is widely used in a speed reducer transmission system, a diesel engine power system, a ship power system and the like. The shock absorption function of the shock absorbers is mainly completed by the elastic elements, the main materials of the elastic elements are polyurethane, rubber, nylon, springs and the like, the shock absorbers are limited by the strength of the materials and the structures of the elastic elements, and for units with high power and large impact load, the shock absorbers are often short in service life, even cannot play a role in buffering impact, and cannot meet the requirements of use working conditions. In the past, a diesel engine power system and a gearbox are connected by using a direct connection mode or a spring damper, so that the impact load is large, a spring is frequently damaged, the rigidity is too large due to the fact that the spring is enlarged, the buffering performance is insufficient, and other transmission parts are damaged.

Disclosure of Invention

The invention aims to provide a rubber and air-resistance elastic shock absorber which has high elasticity, large torque, long service life and load protection and is used in combination with rubber air resistance.

The technical solution of the invention is as follows: the rubber and air-resistance elastic shock absorber is characterized by comprising a shock absorber connecting flange inner ring, wherein the input side of the shock absorber connecting flange inner ring is provided with a shock absorber connecting flange, and the output side of the shock absorber connecting flange inner ring is provided with a shock absorber output shaft; the inner ring of the shock absorber connecting flange is provided with a plurality of inward convex vertical plate ribs which radiate inwards at intervals along the circumference, the outer ring of the shock absorber output shaft is also designed into a plurality of outward convex vertical plate ribs which radiate outwards at intervals, the outward convex vertical plate ribs are inserted with the inward convex vertical plate ribs at intervals, an air resistor and a rubber block are placed in a space which is surrounded by the inner ring of the shock absorber connecting flange, the outer ring of the shock absorber output shaft, the outward convex vertical plate ribs and the inward convex vertical plate ribs, and the outward convex vertical plate ribs are in contact connection with the exposed end of a piston rod of the air resistor; the pressing plates on the two sides of the inner ring of the shock absorber connecting flange are combined on the end face of the shock absorber connecting flange and the end face of the output shaft side of the shock absorber through bolts.

In the scheme, the method comprises the following steps:

the air resistor comprises an air resistor shell, more than one piston cavity is arranged in the air resistor shell, a piston rod, a spring and a plug screw which are connected in sequence are arranged in the piston cavity, and a vent hole is processed on the plug screw. The output shaft of the damper rotates to act on the piston rod to make the piston rod displace, and air in the cavity of the air resistor shell is compressed to form back pressure. Air is discharged through the back pressure chamber, in the process of which the release of impact energy is achieved. After the energy release is completed, the piston rod is reset through the spring.

The more than one piston cavities are two piston cavities respectively processed at the left end and the right end in the air resistor shell.

The plurality of intervals are quarters.

And fixing the air resistor into the inner ring of the shock absorber connecting flange through a bolt.

The invention is mainly applied to the main transmission system of the diesel engine power system. Because the general operating mode of diesel engine driving system is abominable, impact load is very big to life requires very much, so the requirement of operating mode can not be satisfied to present bumper shock absorber. The invention has the characteristics of high elasticity, large torque, long service life and load protection. And the system can also be widely applied to other power systems.

The invention has the advantages that: 1. the invention uses the rubber block as the shock absorption of the diesel engine power system, uses the air resistance structure as the filtration and protection of the peak load during overload, and has reasonable structure and good shock absorption effect. 2. The shock absorber can widely replace the existing spring shock absorber and rubber shock absorber, and greatly prolongs the service life and shock resistance of a diesel engine power system. Has wide application prospect and high economic benefit. 3. Two piston cavities are respectively processed at the left end and the right end in the air resistor shell, and two sets of air resistors are adopted, so that the stress balance is good, the operation is more stable, and the damping effect is improved when the impact load acts.

Embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

Drawings

FIG. 1 is a schematic diagram of the present invention.

FIG. 2 is a schematic sectional view taken along A-A of FIG. 1.

Figure 3 is a schematic view of the configuration of the air resistor.

Fig. 4 is a schematic top view of fig. 3.

Fig. 5 is a schematic view of the structure of the connecting flange.

Fig. 6 is a schematic left view of fig. 5.

Detailed Description

Referring to fig. 1-6, the part names are as follows: the damper connecting flange comprises a damper connecting flange 1, a damper output shaft 2, an air resistor 3, a rubber block 4, bolts 5, a pressing plate 6, an air resistor shell 7, a piston rod 8, a sealing ring 9, a screw plug 10, a spring 11, a damper connecting flange inner ring 12, an inner convex plate rib 13, a damper output shaft outer ring 14, an outer convex plate rib 15, a sealing ring 16 and an air vent 17.

Referring to fig. 1, 2, 5 and 6, the rubber and air resistance elastic shock absorber comprises a shock absorber connecting flange inner ring 12, a shock absorber connecting flange 1 is arranged on the input side of the shock absorber connecting flange inner ring 12, and a shock absorber output shaft 2 is arranged on the output side of the shock absorber connecting flange inner ring 12; the inner ring 12 of the shock absorber connecting flange is circumferentially provided with four inward convex plate ribs 13 (which are best quartered and not limited thereto) radiating inwards at intervals, the outer circle of the shock absorber connecting flange is provided with a positioning spigot, the outer ring 14 of the shock absorber output shaft is also designed into a plurality of outward convex plate ribs 15 (quartered) radiating outwards at intervals, and the outward convex plate ribs 15 are inserted with the inward convex plate ribs 13 at intervals and are matched with the inner ring 12 of the shock absorber connecting flange for use. The air resistor 3 and the rubber block 4 (each group of the outer convex vertical plate rib 15 is arranged on the left and right sides) are arranged in a space surrounded by the shock absorber connecting flange inner ring 12, the shock absorber output shaft outer ring 14, the outer convex vertical plate rib 15 and the inner convex vertical plate rib 13, the outer convex vertical plate rib 15 is in contact connection with the exposed end of the piston rod 8 of the air resistor 3, most impact energy is released through the air resistor, and therefore the rubber block 4 is tightly pressed in a closed space formed by the shock absorber connecting flange inner ring 12, the shock absorber output shaft 2 and the pressing plate 6. The pressing plates 6 on the two sides of the inner ring 12 of the shock absorber connecting flange are combined on the end surface of the shock absorber connecting flange 1 and the end surface of the output shaft side of the shock absorber through bolts. The air resistor 3 is fixed by bolts 5 (8 arranged circumferentially) into the damper attachment flange inner ring 12. The shock absorber connecting flange 1 is connected with the flywheel end of the diesel engine through bolts.

Referring to fig. 3 and 4, the air resistor 3 comprises an air resistor shell 7, two piston cavities are respectively processed at the left end and the right end in the air resistor shell 7, the operation is more stable, and the damping effect is improved. A piston rod 8, a spring 11 and a plug screw 10 which are connected in sequence are arranged in each piston cavity, and a vent hole 17 is processed on the plug screw 10. Two sealing rings 16 are arranged on the piston rod 8 and then are placed in the piston cavity, and the piston rod 8 is tightly pressed through a spring 11 and a screw plug 10. A small vent hole 17 is processed on the screw plug 10, when the piston rod 8 is extruded by force, air back pressure is formed in a piston cavity, air is exhausted through the vent hole 17 of the screw plug 10, air resistance is formed due to the fact that the vent hole 17 is small, energy formed by impact load is absorbed through resistance formed by the air resistance, the larger the impact load is, the larger the air resistance pressure is, the larger the rigidity of the air resistance is, the diesel engine set and the rubber block 4 are protected from being damaged, after the impact load is released, the piston rod 8 is reset through the spring 11, and preparation is made for absorbing impact energy next time. The back of the air resistor shell 7 is in a concave arc shape, so that the air resistor shell is convenient to be tightly contacted with the rubber block 4 on the convex arc edge.

Through the impact load test for 1000 hours on a torsion test bed, the invention is verified by experiments, no fault occurs in the whole working period, meanwhile, the input load and the output load are tested, and the data on the impact load test report obtained by the test shows that the invention has very high filtering and absorbing capacity to the input impact load, can effectively protect a diesel engine power system from being damaged, can also protect the stability of the system for transferring the load, has obvious impact-resistant and shock-absorbing effects, and is shown in table 1.

Experimental data of the impact load experiment report of the rubber and air resistance elastic shock absorber are as follows: static stiffness: torsional stiffness. Testing speed: greater than 15 mm/s. Maximum test torque: 4550 Nm. Test data:

TABLE 1

The using method comprises the following steps: the torque output by the diesel engine is output through the flywheel end and is transmitted to the shock absorber connecting flange 1 connected with the flywheel end, the shock absorber connecting flange 1 transmits the torque to the shock absorber output shaft 2 through the extrusion rubber block 4, and the shock absorber output shaft 2 is connected with a rear load mechanism to achieve torque output. In the process, the rubber block 4 can buffer the torque output by the diesel engine, so that the torque output is stable and smooth, the noise and the vibration of the unit are reduced, and the impact energy can be absorbed when the impact load is loaded, thereby protecting the diesel engine unit. When the impact load is too large, the rubber block 4 cannot absorb the large impact energy and is easy to damage, the convex vertical plate rib 15 on the outer ring of the output shaft 2 of the shock absorber is in contact with the air resistor 3, the rigidity of the air resistor 3 is increased along with the increase of the impact load, and the air resistor can rapidly absorb and release the impact energy, so that the peak torque of the impact load is filtered, the diesel engine set is protected from being damaged by the impact load, the rubber block 4 can be protected from being damaged, and the service life of the rubber block 4 is prolonged.

The foregoing description is only exemplary of the invention and is not intended to limit the spirit of the invention.