阅读说明：本技术 一种环保型薄烧饼烤制装置及使用方法 (Environment-friendly thin sesame seed cake baking device and using method ) 是由 张兆海 于 2020-06-30 设计创作，主要内容包括：本申请属于烧饼烤制技术领域,具体涉及一种环保型薄烧饼烤制装置及使用方法,驱动装置的输出轴上设置有转动的转盘,底座上还设置有外壳,外壳内设置有隔热板,隔热板将外壳与底座围成的空腔分为高温区和低温区,其中低温区的面积大于高温区,使得薄烧饼在低温区的停留时间比高温区长,进而使薄烧饼形成成熟的金黄色,外壳通过油烟管道连接过滤装置,油烟管道设置的进冷风装置向油烟管道内输入冷风,降低油烟气流的温度,过滤装置包括过滤装置壳体,过滤装置壳体的中间设置有中心体,中心体靠近油烟管道一端为锥体,中心体和过滤装置壳体之间设置有纤维棉,通过中心体打散气流的中心主流,纤维棉保证过滤装置内的温度以及过滤丙烯醛等物质。(The application belongs to the technical field of baking of sesame seed cakes, in particular to an environment-friendly thin sesame seed cake baking device and a using method thereof, wherein a rotating turntable is arranged on an output shaft of a driving device, a shell is also arranged on a base, a heat insulation plate is arranged in the shell, the heat insulation plate divides a cavity enclosed by the shell and the base into a high-temperature area and a low-temperature area, the area of the low-temperature area is larger than that of the high-temperature area, so that the thin sesame seed cake stays in the low-temperature area for a longer time than that of the high-temperature area, and further the thin sesame seed cake is mature golden yellow, the shell is connected with a filtering device through an oil smoke pipeline, a cold air inlet device arranged on the oil smoke pipeline inputs cold air into the oil smoke pipeline, the temperature of oil smoke flow is reduced, the filtering device comprises a filtering device shell, a central body is arranged, the central main stream of the gas flow is broken up by the central body, and the fiber cotton ensures the temperature in the filter device and filters substances such as acrolein and the like.)

1. An environment-friendly thin sesame seed cake baking device is characterized by comprising a base (1), wherein a driving device (2) is arranged on the base (1), and a rotating disc (3) is arranged on an output shaft of the driving device (2); the base (1) is further provided with a shell (6), a heat insulation plate (7) is arranged in the shell (6), a cavity defined by the shell (6) and the base (1) is divided into a high-temperature area (9) and a low-temperature area (8) by the heat insulation plate (7), and the area of the low-temperature area (8) is larger than that of the high-temperature area (9);

the shell (6) is connected with a filtering device (19) through an oil smoke pipeline (18), and the oil smoke pipeline (18) is provided with a cold air inlet device;

the filter device (19) comprises a filter device (19) shell, a central body (20) is arranged in the middle of the filter device (19) shell, one end, close to the oil smoke pipeline (18), of the central body (20) is a cone, and fiber cotton (21) is arranged between the central body (20) and the filter device (19) shell.

2. An environment friendly waffle grilling apparatus as claimed in claim 1, wherein the turntable (3) is circular, the turntable (3) is provided with a plurality of protrusions (5) forming steps, the surface of the protrusion (5) near the center of the turntable (3) extends horizontally to form the puck (4).

3. An environment-friendly thin sesame seed cake baking device as claimed in claim 1, wherein the rotary disk (3) comprises a disk-shaped central disk (23) and a fan-shaped independent disk (24), the independent disks (24) are respectively arranged on the periphery of the central disk (23), the central disk (23) is hinged with the independent disks (24), at least one top column (26) is arranged at the lower end of the independent disks (24), a spring (27) is arranged on the top column (26), and a universal wheel is arranged at one end of the spring (27) far away from the top column (26);

an electromagnet (29) is arranged on the base (1), a metal body (28) matched with the electromagnet (29) is arranged at one end, away from the central disc (23), of the independent disc (24), a roller (25) is further arranged at the upper end of the base (1), and the periphery of the roller (25) is in contact with the lower end of the independent disc (24);

or

The base (1) upper end is provided with annular sand grip (30), and annular sand grip (30) are provided with sunken (31) in the exit of sesame seed cake, the universal wheel of fore-set (26) rolls and sets up on annular sand grip (30).

4. An environment-friendly thin sesame seed cake baking device as claimed in claim 1, further comprising a fume exhaust device (10), wherein a first rotating shaft (16) and a second rotating shaft (17) are arranged on a housing of the fume exhaust device (10), a first gear (12) and a first wind wheel (14) are arranged on the first rotating shaft (16), a second gear (13) and a second wind wheel (15) are arranged on the second rotating shaft (17), a main gear (11) is arranged on an output shaft, and the main gear (11) is engaged with the first gear (12) and the second gear (13);

the first wind wheel (14) corresponds to the high-temperature area (9), the second wind wheel (15) corresponds to the low-temperature area (8), and the number of teeth of the first gear (12) is larger than that of the second gear (13).

5. An environment-friendly waffle baking device according to claim 1, further comprising a controller, wherein temperature sensors are disposed in both the high temperature zone (9) and the low temperature zone (8), the controller is configured to determine whether the temperature is within a preset temperature range of the high temperature zone (9) or the low temperature zone (8) based on the collected temperature, and if the collected temperature is not within the preset temperature range, the controller shortens a collection period of the temperature collected by the temperature sensors.

6. An environment friendly waffle toaster as claimed in claim 5, wherein said high temperature zone (9) has a temperature range of 225 ℃ to 235 ℃ and said low temperature zone (8) has a temperature range of 205 ℃ to 215 ℃.

7. The apparatus as claimed in claim 1, wherein the cooling air inlet means comprises a cooling fan;

the refrigeration fan is connected with the oil smoke pipeline (18), and a pipeline of the refrigeration fan, which leads to the oil smoke pipeline (18), is provided with an electromagnetic valve;

the oil smoke pipeline (18) is also connected with outdoor cold air through a pipeline with an opening and closing function.

8. An environment friendly waffle maker as claimed in claim 1, wherein the central body (20) is connected to the rotational axis of the motor, a steel wire mesh plate (22) is provided on the central body (20), and the fiber cotton (21) is filled in the steel wire mesh plate (22).

9. An environment-friendly pancake baking apparatus as claimed in claim 5, wherein said low temperature zone (8) is equipped with a first heating tube, and said high temperature zone (9) is equipped with a second heating tube, the power of said first heating tube being less than the power of said second heating tube;

the controller is configured to judge whether the temperature is within a preset temperature interval of the high temperature zone (9) or the low temperature zone (8) according to the collected temperature, and if the collected temperature is not within the preset temperature interval, the controller changes the power of the first heating pipe or the second heating pipe.

10. An application method of an environment-friendly thin sesame seed cake baking device is characterized in that a central disc (23) of a rotary disc (3) is controlled to rotate at a constant speed, an independent disc (24) of the rotary disc (3) is hinged on the central disc (23), thin sesame seed cakes are put in from a low-temperature area (8), and the thin sesame seed cakes are taken out from a high-temperature area (9);

the electromagnet (29) is controlled to be energized and de-energized at regular intervals;

or

Controlling the rollers (25) at the lower end of the independent disc (24) to move along the annular convex strips (30) to realize the inclination of the independent disc (24) at the outlet position of the thin sesame seed cake;

the temperature of the low-temperature zone (8) is controlled to be 205-215 ℃, and the temperature of the high-temperature zone (9) is controlled to be 225-235 ℃;

introducing cold air into the filter device (19) to control the temperature in the filter device (19) to be 50-55 ℃;

a fiber cotton (21) is arranged between the central body (20) and the shell of the filtering device (19);

controlling the central body (20) to rotate for a certain time according to a fixed time interval and replacing the cellucotton (21);

or

The central body (20) is rotated for a corresponding time and the fiber cotton (21) is replaced according to the weight of the filtering device (19).

Technical Field

The application belongs to the technical field of sesame seed cake baking, and particularly relates to an environment-friendly thin sesame seed cake baking device and a using method thereof.

Background

The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.

The pancake is a more special type of pancake, the pancake is most famous as Zhou village pancake, the pancake is very thin and has the size of about 0.3-0.5cm, after baking, the pancake with golden appearance is the best and is most favored by customers, the baking of the pancake is different from the baking of the common pancake, and because the pancake is thin, dough in the pancake is easy to bake, if the pancake is baked according to the baking scheme of the common pancake, the color of the pancake is faint yellow, the faint yellow pancake has slight defects in color, and the pancake also has no crisp taste in taste, so the baking of the common pancake is difficult to be used for baking the pancake.

In addition, the surface of the thin sesame seed cake is brushed with a layer of edible oil, the edible oil can generate acrolein at the high temperature of more than 200 ℃, the acrolein is a carcinogenic substance and is directly discharged into the atmosphere, so that the atmosphere pollution is inevitably caused, and in addition, some customers can eat the freshly baked sesame seed cake while visiting the making and baking processes of the sesame seed cake, so that the harm caused by heating the edible oil is avoided.

Disclosure of Invention

In order to solve the problems, the application provides an environment-friendly thin sesame seed cake baking device and a using method thereof.

The utility model provides a first purpose is to provide thin sesame seed cake baking device, regards as the baking condition with the inside and outside temperature of difference respectively of thin sesame seed cake for the outward appearance golden yellow of the thin sesame seed cake that baking device produced, and the burnt condition can not appear yet in the thin sesame seed cake, and can clear away the harmful substance that thin sesame seed cake produced at the baking in-process, avoid the sesame seed cake baking to produce harm to the people.

A second object of the present application is to provide a method for cooking a pancake and a method for removing harmful substances generated during cooking of a pancake, by which the cooking of a pancake and the removal of harmful substances generated during the cooking are realized.

In order to achieve the first object, the following technical solutions are adopted in the present application:

an environment-friendly thin sesame seed cake baking device comprises a base, wherein a driving device is arranged on the base, a rotary disc rotating around the center of the base is arranged on an output shaft of the driving device, a shell is further arranged on the base, a heat insulation plate is arranged in the shell, a cavity defined by the shell and the base is divided into a high-temperature area and a low-temperature area by the heat insulation plate, the area of the low-temperature area is larger than that of the high-temperature area, so that the thin sesame seed cake stays in the low-temperature area for a longer time than that of the high-temperature area, the thin sesame seed cake is further formed into a mature golden yellow color, the shell is connected with a filtering device through an oil smoke pipeline, the oil smoke pipeline is provided with a cold air inlet device, the cold air inlet device inputs cold air into the oil smoke pipeline, the temperature of oil smoke flow is reduced, the filtering device comprises a filtering, the central main stream of the gas flow is broken up by the central body, and the fiber cotton ensures the temperature in the filter device and filters substances such as acrolein and the like.

Preferably, the driving device adopts a motor, an output shaft of the motor is connected with the turntable, and the turntable is driven to move at a constant speed by the output shaft of the motor.

Preferably, the carousel is circular, it forms the ladder to be provided with a plurality of archs on the carousel, the surface that the arch is close to the centre of a circle one end of carousel extends along the horizontal direction and forms the disc, furthermore, the carousel is including being the center pan of disc type and being fan-shaped independent dish, the center pan periphery is located to the independent dish branch, the center pan is connected with independent dish is articulated, the independent dish lower extreme is provided with at least one fore-set, be provided with the spring on the fore-set, the fore-set one end is kept away from to the spring is provided with the universal wheel, the independent dish one end of keeping away from the center pan is provided with the metallic member, the base corresponds the position and is provided with the electro-magnet, the base upper end still is provided with the gyro wheel, the automatic roll-off of thin sesame seed cake is realized in the above-set cooperation of.

Preferably, the oil fume flow generated in the shell is sucked away by the oil fume suction device, a first rotating shaft and a second rotating shaft are arranged on a shell of the oil fume suction device, a first gear and a first wind wheel are arranged on the first rotating shaft, a second gear and a second wind wheel are arranged on the second rotating shaft, a main gear is arranged on an output shaft, the main gear is meshed and matched with the first gear and the second gear, the first wind wheel corresponds to a high-temperature area, the second wind wheel corresponds to a low-temperature area, the number of teeth of the first gear is larger than that of the teeth of the second gear, the main gear drives the first gear and the second gear to move, and the wind wheel sucks the oil fume flow away.

Preferably, temperature sensors are arranged in the high-temperature area and the low-temperature area, the controller is configured to judge whether the temperature is in a preset temperature range of the high-temperature area or the low-temperature area according to the acquired temperature, if the acquired temperature is not in the preset temperature range, the controller shortens the acquisition period of the temperature acquired by the temperature sensors, accelerates the temperature acquisition of the temperature sensors, enables the temperature control to be more efficient, and ensures that the temperature acquisition data is closer to the real-time temperature.

Preferably, the temperature range of the high-temperature zone is 225-235 ℃, the temperature range of the low-temperature zone is 205-215 ℃, the low-temperature zone temperature is used for making the thin sesame seed cake integrally mature, the surface skin of the thin sesame seed cake is primarily baked, the high-temperature zone is used for baking the surface skin of the thin sesame seed cake, and the baking scheme is mainly characterized in that the low-temperature zone baking surface skin is used as an auxiliary material, and the high-temperature zone baking surface skin is used as a main material.

Preferably, the cold air device comprises a refrigeration fan and outdoor cold air, the refrigeration fan is connected with the oil smoke pipeline, a pipeline of the refrigeration fan, which leads to the oil smoke pipeline, is provided with an electromagnetic valve, the outdoor cold air is connected with the oil smoke pipeline, the pipeline of the outdoor cold air, which leads to the oil smoke pipeline, is provided with the electromagnetic valve, the temperature of the oil smoke flow is reduced by the cold air device, the oil smoke is pushed to flow into the filtering device to move to a certain degree, and the retention time of the oil smoke flow in the oil smoke pipeline is reduced.

Preferably, the temperature in the filtering device does not exceed 55 ℃, and more particularly, the temperature in the filtering device is controlled between 50 ℃ and 55 ℃, so that the cold air device is prevented from being incapable of providing enough cold air, and the energy consumption of the cold air device is reduced.

Preferably, the central body is connected with a rotating shaft of the motor, a steel wire mesh plate is arranged on the central body, fiber cotton is filled in the steel wire mesh plate, furthermore, the filtering device is also connected with a compressed gas cylinder, and a weighing sensor is arranged in the filtering device.

Preferably, a first heating pipe is installed in the low-temperature area, a second heating pipe is installed in the high-temperature area, the power of the first heating pipe is smaller than that of the second heating pipe, the controller is configured to judge whether the temperature is in the high-temperature area or the preset temperature interval of the low-temperature area according to the collected temperature, if the collected temperature is not in the preset temperature interval, the controller changes the power of the first heating pipe or the second heating pipe, and heat is provided for the low-temperature area or the high-temperature area through the heating pipes.

In order to achieve the second object, the following technical solutions are adopted in the present application: controlling the turntable to rotate at a constant speed, putting thin sesame seed cakes into the low-temperature area, taking the thin sesame seed cakes out of the high-temperature area, controlling the temperature of the low-temperature area to be 205-215 ℃, controlling the temperature of the high-temperature area to be 225-235 ℃, introducing cold air into the filtering device, controlling the temperature in the filtering device to be 50-55 ℃, and arranging fiber cotton between the central body and the filtering device shell;

the electromagnet is controlled to be powered on and powered off at fixed intervals, or the roller at the lower end of the independent disc is controlled to move along the annular raised line, so that the independent disc is inclined at the outlet of the thin sesame seed cake;

controlling the central body to rotate for a certain time according to a fixed time interval and replacing the cellucotton, or controlling the central body to rotate for a corresponding time according to the weight of the filtering device and replacing the cellucotton.

Compared with the prior art, the beneficial effect of this application is:

1. the thin sesame seed cake baking device is provided with the low-temperature area and the high-temperature area, the low-temperature area is used for integrally baking a thin sesame seed cake, the low-temperature area is used for assisting in baking the surface of the thin sesame seed cake, the high-temperature area is used for mainly baking the surface of the thin sesame seed cake, the surface of the thin sesame seed cake is golden yellow, and in addition, the low-temperature area and the high-temperature area are matched with each other, so that harmful substances generated by edible oil smeared on the surface of the thin sesame seed cake at high temperature are reduced.

2. This application relies on the drive arrangement output shaft to drive the carousel and rotates and the wind wheel rotates, under the accurate temperature control in high temperature district and low temperature district, the speed and the carousel of wind wheel match completely, make the wind wheel can effectually siphon away the oily flue gas stream in the shell after these several kinds of technical combination, avoid oily flue gas stream to spill over from the import or the export of thin sesame seed cake.

3. The baking of this application thin sesame seed cake is provided the heat by the heating pipe, reduces the pollution that produces the heat, can make the temperature obtain accurate control simultaneously.

4. According to the oil smoke pipeline, cold air is introduced into the oil smoke pipeline, the temperature of oil smoke flow in the oil smoke pipeline is reduced by the cold air, the oil smoke flow is accelerated to enter the filtering device through the oil smoke pipeline, and the retention time of the oil smoke flow in the oil smoke pipeline is shortened.

5. This application gets into oily flue gas stream in filter equipment has included the cold air stream, under the effect of central body, the central mainstream of these two strands of air currents has been planned, make two strands of air currents intensive mixing, in addition, the speed of the air current of being broken up the mainstream also is reduced, under the layer upon layer filter effect of cellucotton, the acrolein that will liquefy or be close to the liquefication passes through filter equipment and filters, in addition, the cellucotton sets up the outside at the central body, be equivalent to set up one deck cellucotton at filter equipment shells inner wall, provide the heat preservation effect for filter equipment by the cellucotton.

6. This application is through the integrated configuration of electromagnetism on carousel structure and the base for the automatic exit roll-off from the high temperature district of thin sesame seed cake avoids people and high temperature district to contact.

7. This application realizes the automatic exit roll-off from the high temperature district of thin sesame seed cake through the cooperation of gyro wheel, spring, annular sand grip, avoids people and high temperature district contact.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.

Fig. 1 is a schematic view showing the overall structure of the thin sesame seed cake cooking device of the present application.

Fig. 2 is a schematic structural front view of fig. 1.

Fig. 3 is a schematic structural diagram of a base of the present application.

Fig. 4 is a schematic structural diagram of the turntable of the present application.

Fig. 5 is a schematic structural diagram of the housing of the present application.

Fig. 6 is a schematic structural diagram of a filtering apparatus according to the present application.

Fig. 7 is a schematic view of the internal structure of the range hood device of the present application.

Fig. 8 is a schematic view of the internal structure of the present hub in cooperation with a steel mesh panel.

Fig. 9 is a schematic view of the structure of the central disk and the independent disk on the turntable according to the present application.

Fig. 10 is a schematic structural diagram of the present application showing the cooperation between the turntable and the base.

Fig. 11 is a schematic view of the structure of the present application in which the turntable is engaged with the annular rib.

Fig. 12 is a schematic structural view of the annular rib on the base of the present application.

Wherein: 1. the device comprises a base, 2, a driving device, 3, a turntable, 4, a disc, 5, a protrusion, 6, a shell, 7, a heat insulation board, 8, a low-temperature area, 9, a high-temperature area, 10, a fume exhaust device, 11, a main gear, 12, a first gear, 13, a second gear, 14, a first wind wheel, 15, a second wind wheel, 16, a first rotating shaft, 17, a second rotating shaft, 18, an oil fume pipeline, 19, a filtering device, 20, a central body, 21, fiber cotton, 22, a steel wire mesh plate, 23, a central disc, 24, an independent disc, 25, a roller, 26, a top column, 27, a spring, 28, a metal block, 29, an electromagnet, 30, annular convex strips, 31 and a concave.

The specific implementation mode is as follows:

the present application is further described with reference to the following drawings and examples, wherein the end surface refers to a horizontal surface, and the side surface refers to a vertical surface, so as to distinguish the difference between the end surface and the side surface in each structure.