阅读说明：本技术 一种土工格室梯形布料装置及生产工艺 (Trapezoidal distributing device for geocell and production process ) 是由 魏永孔 葛忠栋 于 2020-05-11 设计创作，主要内容包括：本发明公开了一种土工格室梯形布料装置及生产工艺,包括水平设置的输料装置,输料装置上连接有若干间隔设置的布料板,布料板的两端与输料装置可拆卸连接,且布料板间距可调。布料杆上固定有沿布料板长度方向设置的导向杆,导向杆上套设有滑动座和弹簧,弹簧的一端连接滑动座、另一端连接导向杆的端部,布料杆连接于滑动座上。生产工艺包括：筋带盘布、筋带冲切、插件固定、插件焊接、包裹胶体以及切割入库。使用该装置可改变原有工艺中只能单点生产,不能连续生产的弊端,实现整卷土工格室筋带连续布料,连续多点、多工位生产,大大提高了生产速度,便于大规模生产。(The invention discloses a trapezoidal distributing device for a geocell and a production process of the trapezoidal distributing device. The cloth pole is fixed with the guide bar that sets up along cloth board length direction, and the cover is equipped with sliding seat and spring on the guide bar, and the tip of sliding seat, other end connection guide bar is connected to the one end of spring, and the cloth pole is connected on the sliding seat. The production process comprises the following steps: coiling cloth on the rib belt, punching the rib belt, fixing the plug-in piece, welding the plug-in piece, wrapping colloid, cutting and warehousing. The device can change the defects that the prior process can only realize single-point production and can not realize continuous production, realize continuous material distribution of the whole roll of geocell reinforcement strip, realize continuous multi-point and multi-station production, greatly improve the production speed and facilitate large-scale production.)

1. The trapezoidal distributing device for the geocell is characterized by comprising a horizontally arranged material conveying device, wherein the material conveying device is connected with distributing plates (4) arranged at intervals, the arrangement direction of the distributing plates (4) is perpendicular to the material conveying direction of the material conveying device, two ends of each distributing plate (4) are detachably connected with the material conveying device, and the distance between every two adjacent distributing plates (4) is adjustable; be connected with guide bar (7) that a plurality of edges cloth plate (4) length direction set up on cloth plate (4), each guide bar (7) evenly distributed, the cover is equipped with sliding seat (8) and spring (9) on guide bar (7), the tip of guide bar (7) is connected to sliding seat (8), the other end to the one end of spring (9), fixedly connected with vertical ascending cloth rod (5) on sliding seat (8).

2. The geocell trapezoid distribution device according to claim 1, wherein the distribution plate (4) is provided with T-shaped grooves (6) along the length direction, and the T-shaped grooves (6) correspond to the guide rods (7) one by one; the T-shaped groove (6) penetrates through the top and the bottom of the distributing plate (4), the end with the larger opening of the T-shaped groove (6) faces downwards, and the end with the smaller opening of the T-shaped groove faces upwards; the length of T shape groove (6) equals the length of guide bar (7), and the bottom in T shape groove (6) is all located in guide bar (7) and sliding seat (8), cloth pole (5) are worn out by the top in T shape groove (6).

3. The geocell ladder-shaped distribution device according to claim 1, wherein the feeding device comprises a frame (1) and circulating chains (2) disposed at both sides of the frame (1).

4. The geocell trapezoid distribution device according to claim 3, wherein the upper ends of the circulation chains (2) are fixedly connected with C-shaped grooves (3) which are arranged at intervals, the notches of the C-shaped grooves (3) on the circulation chains (2) at two sides are opposite, and the distribution plate (4) is fixedly connected with the C-shaped grooves (3) through bolts.

5. The geocell ladder distribution device according to claim 3, wherein a driving device is connected to the circulating chain (2).

6. A geocell production process using the geocell trapezoidal distribution device of any one of claims 1 to 5, comprising the steps of:

step S1: the rib belts (10) are coiled with cloth, so that the rib belts (10) shuttle back and forth between the two adjacent cloth plates (4) and are wound on the cloth rods (5), and the rib belts (10) between the two cloth plates (4) are wound into a plurality of isosceles trapezoids after the rib belts (10) are tensioned;

step S2: punching the rib belts (10), extruding the rib belts (10) on two adjacent cloth plates (4) to enable the rib belts to be tightly abutted, and punching a plurality of transverse cutting seams on the rib belts (10) along the vertical direction;

step S3: fixing the plug-in, namely sequentially passing the two legs of the U-shaped plug-in through the cutting seams punched in the step S2 in a staggered manner to connect the two rib belts (10) into a whole;

step S4: welding the plug-in, namely welding and fixing the tail ends of the two leg parts of the U-shaped plug-in into a whole;

step S5: wrapping the colloid, namely wrapping the colloid around the U-shaped plug-in unit to bond and fix the U-shaped plug-in unit and the rib belt (10) into a whole;

step S6: and cutting and warehousing, namely cutting the produced geocell into required lengths, and warehousing and storing after quality inspection is qualified.

Technical Field

The invention belongs to the technical field of geocell production equipment, and particularly relates to a trapezoidal distributing device and a production process for a geocell.

Background

The geocell is a honeycomb or net-shaped three-dimensional structure formed by connecting a plurality of ribs through nodes according to different modes. During construction, the geocell is laid on a road surface or slopes on two sides of the road, and then materials such as sand and stone are filled in the geocell, so that the effects of stabilizing a roadbed, improving the bearing capacity of the road and reducing landslide are achieved, and the engineering effect is very obvious, so that the geocell can be widely applied to the geotechnical fields such as roadbed construction, slope greening and the like.

At present, the production of the geocell is mainly carried out manually, the geocell rib belts are firstly cut into strips with equal length during production, then the two rib belts are horizontally placed together, the positions of the connection points are calibrated at the outer sides of the rib belts, and finally the two rib belts are connected together at the calibrated connection points in the modes of insertion, welding, riveting, injection molding and the like. The plurality of rib belts are connected one by one, and after being connected into a whole, the plurality of rib belts are pulled open to form a net-shaped structure. The problems of low efficiency and unstable quality exist depending on manual production. And the labor intensity of workers is high, and the large-scale production is difficult to realize.

Disclosure of Invention

The invention provides a trapezoidal distributing device for geocells, and aims to solve the problems that existing geocell production mainly depends on manpower, efficiency is low, and large-scale production is difficult to achieve.

The invention also provides a geocell production process, and aims to reduce the production difficulty and improve the production efficiency.

Therefore, the invention adopts the following technical scheme:

a trapezoidal distributing device for a geocell comprises a horizontally arranged material conveying device, wherein material distributing plates arranged at intervals are connected to the material conveying device, the arrangement direction of the material distributing plates is perpendicular to the material conveying direction of the material conveying device, two ends of each material distributing plate are detachably connected with the material conveying device, and the distance between every two adjacent material distributing plates is adjustable; the cloth plate is connected with a plurality of guide rods arranged along the length direction of the cloth plate, the guide rods are uniformly distributed, a sliding seat and a spring are sleeved on the guide rods, one end of the spring is connected with the end part of the sliding seat, the other end of the spring is connected with the end part of the guide rod, and the sliding seat is fixedly connected with the cloth rod vertically upwards.

Furthermore, T-shaped grooves along the length direction are formed in the cloth plate, and the T-shaped grooves correspond to the guide rods one to one; the T-shaped groove penetrates through the top and the bottom of the distributing plate, the larger end of the T-shaped groove faces downwards, and the smaller end of the T-shaped groove faces upwards; the length in T-shaped groove equals the length in guide bar, and the bottom in T-shaped groove is all located to guide bar and sliding seat, the cloth pole is worn out by the top in T-shaped groove.

Further, the feeding device comprises a rack and circulating chains arranged on two sides of the rack.

Further, the upper end fixedly connected with interval of circulation chain is the C shape groove that sets up, and the C shape groove notch on the circulation chain of both sides is relative, cloth board passes through bolt fixed connection with the C shape groove.

Further, a driving device is connected to the circulating chain.

A geocell production process, the trapezoid distributing device of the geocell used in the process, comprises the following steps:

step S1: the rib belts are coiled with cloth, so that the rib belts shuttle back and forth between the two adjacent cloth plates and are wound on the cloth rods, and the rib belts between the two cloth plates are wound into a plurality of isosceles trapezoids after the rib belts are tensioned;

step S2: punching the rib belts, namely extruding the rib belts on two adjacent cloth plates to enable the rib belts to be tightly abutted, and punching a plurality of transverse cutting seams on the rib belts along the vertical direction;

step S3: fixing the plug-in, namely sequentially passing the two legs of the U-shaped plug-in through the cutting seams punched in the step S2 in a staggered manner to connect the two ribs into a whole;

step S4: welding the plug-in, namely welding and fixing the tail ends of the two leg parts of the U-shaped plug-in into a whole;

step S5: wrapping the colloid, namely wrapping the colloid around the U-shaped plug-in unit to bond and fix the U-shaped plug-in unit and the rib belt into a whole;

step S6: and cutting and warehousing, namely cutting the produced geocell into required lengths, and warehousing and storing after quality inspection is qualified.

The invention has the beneficial effects that: the device can overcome the defects that the prior process can only realize single-point production and can not realize continuous production, realize continuous material distribution of the whole roll of geocell reinforcement strip, realize continuous multi-point and multi-station production, greatly improve the production speed and facilitate large-scale production; in addition, the device has the advantages of strong continuous operation capability, high speed, small error, stable and reliable finished product quality and effective guarantee of construction quality.

Drawings

FIG. 1 is a schematic structural view of a trapezoidal distribution device of the present invention;

FIG. 2 is a top view of the trapezoidal distribution device of the present invention;

FIG. 3 is a schematic view of the connection of the slide shoe;

FIG. 4 is a schematic view of the connection of the C-shaped groove;

fig. 5 is a schematic view of the geocell when wrapped;

figure 6 is a schematic view of a geocell as it is being die cut;

in the figure: 1-frame, 2-circulating chain, 3-C-shaped groove, 4-distributing plate, 5-distributing rod, 6-T-shaped groove, 7-guiding rod, 8-sliding seat, 9-spring, 10-rib belt, 11-punching equipment and 12-through hole.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

as shown in fig. 1 to 4, the trapezoidal distributing device for the earthwork standard room comprises a horizontally arranged material conveying device, wherein the material conveying device comprises a frame 1 and circulating chains 2 arranged on two sides of the frame 1, and the circulating chains 2 on two sides are symmetrically arranged. The front end of the frame 1 is connected with a servo motor, the servo motor can drive the circulating chain 2 to intermittently move according to a set speed and a set distance, and the intermittent movement time is controlled by a time relay. C-shaped grooves 3 are densely distributed and connected above the circulating chain 2, the C-shaped grooves 3 are arranged at intervals and are welded and fixed with the circulating chain 2, and the notches of the C-shaped grooves 3 on the two sides of the rack 1 are opposite. When the circulating chain 2 is turned to the horizontal state, the C-shaped groove 3 is also kept in the horizontal state, and the top of the C-shaped groove 3 is provided with a through hole 12.

The circulation chain 2 is connected with the distributing plates 4 arranged at intervals, two ends of each distributing plate 4 are respectively inserted into the C-shaped grooves 3, and the through holes 12 of the C-shaped grooves 3 are internally provided with bolts for fixing. A plurality of T-shaped grooves 6 arranged along the length direction are formed in the cloth plate 4, and the T-shaped grooves 6 are arranged at equal intervals; the T-shaped groove 6 penetrates through the top and the bottom of the distributing plate 4, the end with the larger opening of the T-shaped groove 6 is positioned below, and the end with the smaller opening of the T-shaped groove 6 is positioned above. The lower part of the T-shaped groove 6 is fixedly connected with a horizontal guide rod 7 along the length direction, a sliding seat 8 and a spring 9 are sleeved on the guide rod 7, one end of the spring 9 is connected with the sliding seat 8, and the other end of the spring is connected with the end part of the guide rod 7. In order to reduce the frictional resistance, a sliding bearing is arranged at the joint of the sliding seat 8 and the guide rod 7. The top of sliding seat 8 is connected with vertical ascending cloth rod 5, and cloth rod 5 is worn out by the top in T-slot 6, and cloth rod 5 is cylindrical pole, adopts stainless steel to make.

Along the advancing direction of the material conveying device, a contact fixing device, an angle shaping device and an injection molding and rubber coating device are further arranged on the front rack from back to front, the contact fixing device mainly realizes the punching of the rib belts and the fixing operation of the U-shaped plug-in, two adjacent rib belts are connected into a whole, and the contact fixing device corresponds to the two distributing rods 5 and forms a contact fixing station; the contact fixing device comprises a punching mechanism arranged above the rack, and a U-shaped plug-in connector inserted and welded device arranged below the rack. The angle shaping device corresponds cloth pole 5 and forms the angle shaping station, and the main effect of angle shaping device is that the position and the angle of butt joint department's muscle area are rectified further, are convenient for accurately put into rubber coating mould. The injection molding and encapsulation device mainly realizes contact injection molding and encapsulation, so that plug-in components at the contact are fixed with the rib belt into a whole, and the injection molding and encapsulation device also corresponds to the two distributing rods 5 and forms an injection molding and encapsulation station.

A geocell production process comprises the following steps:

step S1: the rib belt coil cloth is characterized in that firstly produced rib belts 10 are wound on a roller, then geocell rib belts 10 are wound on a cloth plate 4 and a cloth rod 5 according to the mode of a picture 5, the rib belts 10 are sequentially wound on a pair of adjacent cloth plates 4 in a staggered mode, and after the rib belts 10 are tensioned, the rib belts 10 form a plurality of isosceles trapezoids on the pair of adjacent cloth plates 4. After the winding on one pair of distributing plates 4 is finished, the next group of distributing plates 4 are turned to wind.

Step S2: and punching the rib belts, driving the wound rib belts to move forwards by the material conveying device, descending the punching mechanism above the rack and extruding the rib belts 10 on the two adjacent cloth plates 4 when the wound rib belts move to the punching mechanism, and punching 3-8 transverse cutting seams on the rib belts 10 by the punching mechanism along the vertical direction when the two rib belts 10 are extruded and abutted.

When the rib belts 10 are punched, the rib belts 10 on the two cloth plates 4 move oppositely under the action of pressure. At the moment, the distributing rod 5 can transversely move under the action of the tension of the rib belts 10 to compensate the rib belts 10 and tension the joints, so that the aim of accurately positioning the joints is fulfilled.

Step S3: the plug-in components are fixed, meanwhile, the U-shaped plug-in component fixing device below the rack ascends, two legs of the U-shaped plug-in components sequentially penetrate through the cutting seams in a staggered mode, and the two rib belts are inserted and fixed into a whole through the U-shaped plug-in components.

Step S4: and (3) welding the plug-in units, wherein after the U-shaped plug-in units are plugged in place, the steel nail welding device rises, and the tail ends of the two legs of the U-shaped plug-in units are welded and fixed into a whole.

The equipment used for fixing the U-shaped plug-in and welding the steel nails is arranged below the frame 1, and the equipment is the existing equipment and is not described in detail here. The specific process steps for fixing the U-shaped plug-in unit can adopt Chinese patent previously applied by the company, namely a plug-in device for the U-shaped nail (publication number: CN 108081192A).

Step S5: the encapsulation of wrapping up the colloid, the rubber coating of moulding plastics adopts injection mold to go on, and injection mold sets up in the top of frame 1, descends by transmission and carries out the rubber coating, and the colloid can be complete parcel U-shaped plug-in components for U-shaped plug-in components and muscle area 10 are fixed as an organic whole. The process of encapsulating the contacts can adopt the Chinese patent previously applied by the company, namely a geocell (publication number: CN 208055781U).

Step S6: and cutting and warehousing, namely cutting the produced geocell into required lengths, and warehousing and storing after quality inspection is qualified.

Circulation chain 2 drives cloth board 4 circulation and rotates, and the workman stands in the both sides and the rear end of device and carries out continuous cloth, and the feeding device is at defeated material in-process accomplish processes such as the rib area is die-cut, plug-in components are fixed, plug-in components welding and parcel colloid in proper order, and these processes can be gone on automatically, and degree of automation is high, reduces the manual work, greatly improves production speed, effectively enlarges the productivity, the large-scale production of being convenient for.

It should be noted that the above are only some embodiments of the present invention, and it should be noted that, for those skilled in the art, many modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.