Multistation brake block gasket treatment facility

文档序号:1106585 发布日期:2020-09-29 浏览:28次 中文

阅读说明:本技术 一种多工位刹车片垫片处理设备 (Multistation brake block gasket treatment facility ) 是由 贾忠民 路和平 李圣伟 于 2020-06-15 设计创作,主要内容包括:本发明提供一种多工位刹车片垫片处理设备,包括:机架,上部设置有一转盘;旋转驱动装置,驱动转盘绕竖直转轴转动;导电环,安装在转盘的竖直转轴上方;多个刹车片垫片处理设备,安装在转盘上且沿圆周方向分布,多个刹车片垫片处理设备的导电线分别通过导电环与配电箱相电连;护罩,罩装在多个刹车片垫片处理设备的外部,且其上开设有至少一操作口;控制器,电连接于旋转驱动装置以控制转盘转动或停止;位置传感器,位置传感器在每一刹车片垫片处理设备到达设定操作口位置时向控制器发送信号;其中,刹车片压制设备从一操作口到达设定操作口所需的时间与该刹车片压制设备的压制周期相匹配。本发明结构紧凑、占地面积较小、工作效率较高。(The invention provides a multi-station brake pad processing device, which comprises: the upper part of the frame is provided with a turntable; the rotary driving device drives the turntable to rotate around the vertical rotating shaft; the conducting ring is arranged above the vertical rotating shaft of the rotating disc; the brake pad processing equipment is arranged on the turntable and distributed along the circumferential direction, and the conducting wires of the brake pad processing equipment are electrically connected with the distribution box through the conducting ring respectively; the protective cover is covered outside the brake pad processing equipment and is provided with at least one operation opening; the controller is electrically connected with the rotary driving device to control the rotation or stop of the turntable; the position sensor sends a signal to the controller when each brake pad processing device reaches the position of the set operation opening; wherein the time required for the brake pad pressing apparatus to reach a set operation port from an operation port matches the pressing cycle of the brake pad pressing apparatus. The invention has compact structure, small floor area and high working efficiency.)

1. A multistation brake block gasket treatment facility which characterized in that includes:

the upper part of the rack is provided with a turntable;

the rotary driving device drives the turntable to rotate around the vertical rotating shaft;

the conducting ring is arranged above the vertical rotating shaft of the rotating disc;

the brake pad processing equipment is arranged on the turntable and distributed along the circumferential direction, and conducting wires of the brake pad processing equipment are electrically connected with the distribution box through the conducting ring respectively;

the protective cover is covered outside the brake pad processing equipment and is provided with at least one operation opening;

the controller is electrically connected with the rotary driving device to control the rotary disc to rotate or stop;

the position sensor sends a signal to the controller when the station of each brake pad processing device reaches the position of a set operation opening;

the time required by the station of each brake pad processing device to rotate from an operation opening to a set operation opening is matched with the pressing period of the brake pad processing device.

2. A multi-station brake pad processing apparatus according to claim 1, wherein the brake pad processing apparatus is provided with an upper and lower die quick-change structure, the upper and lower die quick-change structure comprising: the device comprises a frame body, a linear driving device, a lower die fixing part, an upper die fixing part and at least two connecting rods;

the linear driving device is arranged at the upper part of the frame body, and the movable driving end extends downwards;

the lower die fixing part is arranged at the lower part of the frame body;

the upper die fixing part is arranged on the movable driving end above the lower die fixing part;

the lower ends of the at least two connecting rods penetrate through a lower positioning plate at the lower part of the frame body to be connected with a lower fixing plate of the lower die fixing part, and the upper ends of the at least two connecting rods penetrate through an upper positioning plate of the upper die fixing part to be connected with a limiting block;

the movable driving end drives the lower die fixing part and the upper die fixing part to release the upper die and the lower die simultaneously when moving upwards to a set position, and compresses the upper die and the lower die simultaneously when moving downwards to the set position.

3. The multi-station brake pad processing equipment according to claim 2, wherein the linear rotation driving device is a hydraulic cylinder, the multi-station brake pad processing equipment further comprises a hydraulic rotary joint, a rotor of the hydraulic rotary joint is installed on the turntable, a stator of the hydraulic rotary joint is installed on the rack, an oil supply pipe and an oil return pipe of the hydraulic cylinder are respectively communicated with corresponding interfaces of the rotor, and the oil supply pipe and the oil return pipe of the hydraulic station are respectively communicated with corresponding interfaces of the stator.

4. A multi-station brake pad processing apparatus according to claim 2, wherein the upper and lower die quick-change structure further comprises a pressure sensor for sensing pressing pressure, the pressure sensor is mounted on the lower side of the lower die, and the controller is electrically connected to the pressure sensor and the linear driving device respectively.

5. The multi-station brake pad processing apparatus according to claim 2, wherein the upper and lower die quick-change structure further comprises: the device comprises a first sensor, a second sensor, a third sensor and an induction rod; the first sensor is fixedly arranged above the frame body; the second sensor is fixedly arranged below the first sensor; the third sensor is fixedly arranged below the second sensor, the induction rod is arranged on the upper positioning plate and is provided with a signal receiver, and the signal receiver moves between the first sensor and the third sensor under the driving of the movable driving end to correspondingly receive the emission signals of the first sensor, the second sensor and the third sensor and send the signals to the controller.

6. A multi-station brake pad handling apparatus according to claim 2, wherein the mobile actuation end is connected to the upper die holding portion by a shock absorbing structure.

7. The multi-station brake pad processing apparatus according to claim 2, further comprising an upper heating plate and a lower heating plate, wherein the upper heating plate is installed at a lower portion of the upper positioning plate, the upper mold is disposed at a lower side of the upper heating plate, the lower heating plate is installed at an upper portion of the lower positioning plate, and the lower mold is disposed at an upper side of the lower heating plate.

8. A multi-station brake pad handling apparatus according to claim 1, wherein the number of the working ports on the shroud is one, and the time required for the working station of each brake pad handling apparatus to rotate one revolution from the working port to reach the working port again matches the pressing cycle of the brake pad handling apparatus.

9. The multi-station brake pad processing device according to claim 1, wherein the shield has a plurality of operation ports uniformly distributed on the shield in the circumferential direction, the plurality of brake pad processing devices have stations uniformly distributed on the turntable in the same circumferential direction, and the time required for the station of each brake pad processing device to rotate from one operation port to an adjacent operation port matches with the pressing cycle of the brake pad processing device.

10. The multi-station brake pad processing equipment according to claim 1, wherein safety protection sensors for detecting the in-place state of an operator are further mounted on two sides of the operation port.

Technical Field

The invention relates to the field of processing and production of brake parts, in particular to a multi-station brake pad processing device.

Background

The suppression that current brake block production in-process adopted brake block pressing equipment to carry out the brake block or its gasket heat bonding, the pressing process contains with the brake block at the uniform temperature, certain pressure effect pressurize a period is in order to press the shaping or the suppression bonds in the steel backing surface, however current brake block pressing equipment is mostly single equipment or many equipment and places side by side, and many pressing equipment not only need many people to operate when placing side by side, and area is great moreover, the auxiliary power supply that needs to be equipped with and fuel feeding equipment are more. In order to save cost, reduce floor area, reduce auxiliary power supply oil supply equipment and improve working efficiency, a multi-station brake pad processing device needs to be designed.

Disclosure of Invention

In view of the above disadvantages of the prior art, an object of the present invention is to provide a multi-station brake pad processing apparatus, which is used to solve the problems that a plurality of brake pad pressing apparatuses in the prior art need to be operated by a plurality of users, the floor space is large, and a plurality of auxiliary power supply and oil supply apparatuses need to be provided.

To achieve the above and other related objects, the present invention provides a multi-station brake pad processing apparatus, comprising:

the upper part of the rack is provided with a turntable;

the rotary driving device drives the turntable to rotate around the vertical rotating shaft;

the conducting ring is arranged above the vertical rotating shaft of the rotating disc;

the brake pad processing equipment is arranged on the turntable and distributed along the circumferential direction, and conducting wires of the brake pad processing equipment are electrically connected with the distribution box through the conducting ring respectively;

the protective cover is covered outside the brake pad processing equipment and is provided with at least one operation opening;

the controller is electrically connected with the rotary driving device to control the rotary disc to rotate or stop;

the position sensor sends a signal to the controller when each brake pad pressing device reaches a set operation opening position;

the time required by the station of each brake pad processing device to reach the set operation opening from an operation opening is matched with the pressing period of the brake pad pressing device.

As an example of the present invention, the brake pad processing device is provided with a quick-change structure for upper and lower dies, and the quick-change structure for upper and lower dies includes: the device comprises a frame body, a linear driving device, a lower die fixing part, an upper die fixing part and at least two connecting rods;

the linear driving device is arranged at the upper part of the frame body, and the movable driving end extends downwards;

the lower die fixing part is arranged at the lower part of the frame body;

the upper die fixing part is arranged on the movable driving end above the lower die fixing part;

the lower ends of the at least two connecting rods penetrate through a lower positioning plate at the lower part of the frame body to be connected with a lower fixing plate of the lower die fixing part, and the upper ends of the at least two connecting rods penetrate through an upper positioning plate of the upper die fixing part to be connected with a limiting block;

the movable driving end drives the lower die fixing part and the upper die fixing part to release the upper die and the lower die simultaneously when moving upwards to a set position, and compresses the upper die and the lower die simultaneously when moving downwards to the set position.

As an example of the invention, a lower positioning plate is arranged at the upper part of the frame body, a lower die position is arranged at the upper side of the lower positioning plate, and a fixed seat is arranged at the upper part of the frame body;

as an example of the invention, the cylinder body of the linear driving device is installed on the fixed seat, and the movable driving end extends downwards;

as an example of the present invention, the lower mold fixing part includes: the device comprises a lower fixing plate, at least two lower compression rods and lower compression springs, wherein the number of the lower compression rods is matched with that of the lower compression springs; the lower fixing plate is arranged on the lower side of the lower positioning plate; the lower ends of the at least two lower pressing rods are arranged on the lower fixing plate, and the upper ends of the at least two lower pressing rods penetrate through the through holes in the lower positioning plate and are connected with lower pressing sheets capable of pressing the lower die on the lower die position; the lower compression springs are respectively sleeved on the lower compression rods, and two ends of the lower compression springs respectively abut against the lower fixing plate and the lower positioning plate;

as an example of the present invention, the upper die fixing portion includes: the device comprises an upper positioning plate, an upper fixing plate, a limiting rod, at least two upper compression rods and upper compression springs, wherein the number of the upper compression springs is matched with that of the upper compression rods; the limiting rod is arranged on the lower side of the fixed seat, and the lower end of the limiting rod extends downwards; the upper positioning plate is arranged at the movable driving end through a damping structure; an upper die position opposite to the lower die position is arranged on the lower side of the upper positioning plate; the upper fixing plate is arranged between the upper positioning plate and the movable driving end, and a damping structure avoiding hole and a limiting rod stopping part are arranged on the upper fixing plate; the upper pressing rods are arranged on the upper fixing plate, and the lower ends of the upper pressing rods penetrate through the through holes in the upper positioning plate and are connected with an upper pressing sheet capable of pressing the upper die on the upper die position; the upper compression spring is sleeved on the upper compression rod, and two ends of the upper compression spring are respectively abutted against the upper fixing plate and the upper positioning plate;

as an example of the present invention, the lower ends of the at least two connecting rods pass through the first guiding through hole on the lower positioning plate to be connected with the lower fixing plate, and the upper ends of the at least two connecting rods pass through the second guiding through hole on the upper positioning plate to be connected with the limiting block.

As an example of the invention, the linear rotation driving device is a hydraulic oil cylinder, the multi-station brake pad processing equipment further comprises a hydraulic rotary joint, a rotor of the hydraulic rotary joint is mounted on the turntable, a stator of the hydraulic rotary joint is mounted on the rack, an oil supply pipe and an oil return pipe of the hydraulic oil cylinder are respectively communicated with corresponding interfaces of the rotor, and the oil supply pipe and the oil return pipe of the hydraulic oil cylinder are respectively communicated with corresponding interfaces of the stator.

As an example of the present invention, the upper and lower die quick-change structure further includes a pressure sensor for sensing a pressing pressure, the pressure sensor is installed at a lower side of the lower die, and the controller is electrically connected to the pressure sensor and the linear driving device, respectively.

As an example of the present invention, the upper and lower die quick-change structure further includes: the device comprises a first sensor, a second sensor, a third sensor and an induction rod; the first sensor is fixedly arranged above the frame body; the second sensor is fixedly arranged below the first sensor; the third sensor is fixedly arranged below the second sensor, the induction rod is arranged on the upper positioning plate and is provided with a signal receiver, and the signal receiver moves between the first sensor and the third sensor under the driving of the movable driving end to correspondingly receive the emission signals of the first sensor, the second sensor and the third sensor and send the signals to the controller.

As an example of the present invention, the first sensor is fixedly mounted on the front side of the fixing base; the second sensor is fixedly arranged on the fixed seat right below the first sensor; the third sensor is fixedly arranged on the fixed seat right below the second sensor, the induction rod is arranged on the upper positioning plate, the upper end of the induction rod penetrates through an induction rod through hole formed in the fixed seat and then extends out of the upper portion of the fixed seat, and the signal receiver is arranged on the upper portion of the induction rod.

As an example of the present invention, a sensor fixing plate is mounted on the fixing base, and the first sensor, the second sensor, and the third sensor are mounted on the sensor fixing plate.

As an example of the invention, a guide structure is arranged in the through hole of the induction rod.

As an example of the present invention, the guiding structure is a shaft sleeve installed in the through hole of the sensing rod and matching with the sensing rod.

As an example of the present invention, a top seat is installed at a lower end of the moving driving end of the upper and lower die quick-change structure, an upper end of the shock-absorbing structure is installed on the top seat, and a lower end of the shock-absorbing structure is installed on the upper positioning plate.

As an example of the present invention, the shock-absorbing structure includes: at least a set of shock attenuation connector, the shock attenuation connector includes the body of rod and suit at least one shock attenuation body on the body of rod, the both ends of the body of rod are passed and are set up first mounting hole on the footstock is in with set up second mounting hole on the locating plate is connected with first backstop body and second backstop body respectively.

As an example of the present invention, four limiting rods in the upper and lower die quick-change structure are respectively arranged around the shock-absorbing structure.

As an example of the present invention, the number of the lower pressing rods and/or the number of the upper pressing rods are four, and the four lower pressing rods and/or the four upper pressing rods are respectively arranged on two sides of the lower die position and/or the upper die position in a pairwise symmetry manner.

As an example of the present invention, the lower positioning plate and the fixing base are connected by at least two connecting columns.

As an example of the present invention, the brake pad treating apparatus further includes an upper heating plate installed at a lower portion of the upper positioning plate, and a lower heating plate installed at an upper portion of the lower positioning plate.

As an example of the present invention, there is one operation opening on the shield, and the time required for the station of each brake pad processing apparatus to rotate once from the operation opening and reach the operation opening again matches the pressing cycle of the brake pad processing apparatus.

As an example of the present invention, the guard has a plurality of operation ports, the operation ports are uniformly distributed on the guard in the circumferential direction, the plurality of brake pad processing apparatuses are uniformly distributed on the turntable in the same circumferential direction, and the time required for a station of each brake pad processing apparatus to rotate from one operation port to an adjacent operation port matches with the pressing cycle of the brake pad processing apparatus.

As an example of the invention, safety protection sensors for detecting the in-place state of an operator are further mounted on two sides of the operation opening.

According to the multi-station brake pad processing equipment, the plurality of brake pad processing equipment are arranged on the same rotary table, the power supply requirement of the same distribution box for the plurality of brake pad pressing equipment is met through the conducting ring, the auxiliary supporting equipment of the plurality of brake pad pressing equipment is reduced, the time required for the stations of the brake pad processing equipment to reach the set operation port from the operation port is matched with the pressing period of the brake pad pressing equipment, and the same operator can carry out loading and unloading operation on the plurality of pressing stations passing through the operation port in the same pressing period, so that the working efficiency is greatly improved. In addition, the plurality of brake pad processing devices are arranged on the circumference of the same turntable, so that the structure is more compact, and the occupied area is smaller.

In addition, the brake pad processing equipment is provided with the upper and lower die quick-change structure, the upper pressing rod and the lower pressing rod can be driven to retract or extend by the retraction or extension of the movable driving end of the linear driving device, so that the upper die and the lower die can be simultaneously pressed and released, the upper die and the lower die do not need to be time-consuming and labor-consuming to disassemble fasteners when being replaced, the limiting rod is arranged in the pressing structure, the loosening distance is limited by the limiting rod after the upper die and the lower die are loosened, and the gap of the dies can be limited to a proper distance. In addition, the upper positioning plate is arranged at the shaft end of the movable driving end through a damping structure, so that pressure balance can be ensured. The multi-station brake pad processing equipment disclosed by the invention can realize quick compression and release of the upper die and the lower die, reduce the labor intensity of workers, improve the production efficiency and quality consistency and improve the pressing and bonding effects of products.

Drawings

FIG. 1 is an external view of a multi-station brake pad processing apparatus according to an embodiment of the present invention;

FIG. 2 is a view of the multi-station brake pad processing apparatus of the present invention with the protective cover removed;

FIG. 3 is a top view of an embodiment of the multi-station brake pad processing apparatus of the present invention;

FIG. 4 is a three-dimensional view of an embodiment of the present invention;

FIG. 5 is a front view of an embodiment of the present invention;

FIG. 6 is a side view of FIG. 5;

FIG. 7 is a partial sectional view of a shock-absorbing structure in an embodiment of the present invention;

FIG. 8 is a top view of FIG. 4;

fig. 9 is yet another three-dimensional view of an embodiment of the present invention.

In the figure:

1 brake pad treatment equipment

10 frame body

101 lower positioning plate

102 connecting column

103 fixed seat

1031 sensor fixing plate

1032 axle sleeve

20 linear driving device

201 movable driving end

30 lower die fixing part

301 lower fixing plate

302 down pressure spring

303 lower pressing rod

304 lower pressing sheet

40a lower heating plate

40b upper heating plate

50 connecting rod

501 limiting block

60 Upper die fixing part

601 upper tabletting

602 upper pressing rod

603 upper pressure spring

604 upper positioning plate

6041 second mounting hole

605 upper fixing plate

606 limiting rod

70 top seat

701 first mounting hole

80 shock-absorbing structure

801 damping body

802 first stop body

803 rod body

804 second stop body

90 sensor group

901 first sensor

902 induction rod

903 second sensor

904 third sensor

2 frame

210 turntable

3 conducting ring

4 protective cover

401 operating port

402 safety protection sensor

5 Hydraulic rotary joint

6 distribution box

Detailed Description

The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.

It should be noted that the drawings provided in the present embodiment are only schematic and illustrate the basic idea of the present invention, and although the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation, the form, quantity and proportion of the components in actual implementation may be changed arbitrarily, and the layout of the components may be more complicated.

As shown in fig. 1 to 3, the present invention provides a multi-station brake pad treating apparatus, including: the brake pad processing device comprises a frame 2, a rotary driving device, a conducting ring 3, a plurality of brake pad processing devices 1, a shield 4, a controller and a position sensor;

the upper part of the frame is provided with a turntable 210;

the rotary driving device drives the turntable 210 to rotate around a vertical rotating shaft;

the conducting ring 3 is installed above the vertical rotating shaft of the rotating disc 210 and is arranged coaxially with the rotating disc;

the brake pad processing devices 1 are mounted on the turntable 210 and distributed along the circumferential direction, and the conducting wires of the brake pad processing devices 1 are electrically connected with the distribution box 6 through the conducting rings 3 respectively; a lower die and an upper die which are opposite to each other are arranged on a station 1 of the brake pad processing equipment;

the shield 4 covers the plurality of brake pad processing devices 1, and is provided with at least one operation opening 401;

the controller is electrically connected to the rotation driving device to control the rotation or stop of the turntable 210;

the position sensor sends a signal to the controller when a station 1 of each brake pad processing device reaches the position of a set operation port 401;

the time required by the station 1 of the brake pad processing equipment to reach the set operation opening from an operation opening is matched with the pressing period of the brake pad processing equipment.

According to the multi-station brake pad processing equipment, the plurality of brake pad processing equipment are arranged on the same rotary table, the power supply requirement of the same distribution box for the plurality of brake pad processing equipment is realized through the conducting ring, the auxiliary supporting equipment of the plurality of brake pad processing equipment is reduced, the time required for the station of the brake pad processing equipment to rotate from an operation opening to a set operation opening is matched with the pressing period of the brake pad processing equipment, and the same operator can perform loading and unloading operation on the plurality of processed stations passing through the operation opening in the same pressing period, so that the working efficiency is greatly improved. In addition, the plurality of brake pad processing devices are arranged on the circumference of the same turntable, so that the structure is more compact, and the occupied area is smaller.

It should be noted that the position sensor in the present invention may be any suitable sensor structure capable of sending a signal to the controller when the brake pad handling apparatus reaches the operation opening, such as a contact sensor or a non-contact sensor, and in an embodiment of the present invention, the position sensor is a contact sensor with better accuracy.

The brake pad processing device of the present invention may be any suitable device capable of implementing brake pad pressing or pressing processing, as shown in fig. 4 to 9, in an embodiment of the present invention, the brake pad processing device 1 is provided with a quick-change structure for upper and lower dies, and the quick-change structure for upper and lower dies includes: a frame body 10, a linear driving device 20, a lower die fixing part 30, an upper die fixing part 60 and at least two connecting rods 50;

a lower positioning plate 101 is arranged at the lower part of the frame body 10, a lower die position is arranged at the upper side of the lower positioning plate 101, and a fixed seat 103 is arranged at the upper part of the frame body 10;

the linear driving device 20 is installed on the fixed seat 103, and the movable driving end 201 extends downwards;

the lower mold fixing part 30 includes: the device comprises a lower fixing plate 301, at least two lower pressing rods 303 and at least two lower compression springs 302, wherein the number of the lower compression springs 302 is matched with that of the lower pressing rods 303; the lower fixing plate 301 is arranged at the lower part of the lower positioning plate 101; the lower ends of the at least two lower pressing rods 303 are mounted on the lower fixing plate 301, the upper ends of the at least two lower pressing rods 303 penetrate through holes correspondingly formed in the lower positioning plate 101 and extend out to the upper side of the lower positioning plate 101, and lower pressing plates 304 capable of pressing a lower die to the lower die position when the lower pressing rods 303 retract downwards are arranged on the lower pressing rods 303 extending out to the upper side of the lower positioning plate 101; the at least two lower compression springs 302 are respectively sleeved on the lower compression rod 303 between the lower fixing plate 301 and the lower positioning plate 101, and two ends of the lower compression springs are respectively abutted against the lower fixing plate 301 and the lower positioning plate 101;

the upper mold fixing part 60 is disposed above the lower mold fixing part 30, and the upper mold fixing part 60 includes: the device comprises an upper positioning plate 604, an upper fixing plate 605, a limiting rod 606, at least two upper pressing rods 602 and upper pressure springs 603 the number of which is matched with that of the upper pressing rods 602; the upper part of the limiting rod 606 is mounted on the lower side of the fixing seat 103, and the lower part of the limiting rod extends downwards; the upper positioning plate 604 is mounted at the shaft end of the movable driving end 201 through a shock absorption structure 80, and can approach and depart from the linear driving device 20 along the axial direction of the movable driving end 201 within the range allowed by the shock absorption structure 80; an upper die position opposite to the lower die position is arranged on the lower side of the upper positioning plate 604; the upper fixing plate 605 is disposed between the upper positioning plate 604 and the top seat 70, and is provided with a damping structure avoiding hole for allowing the damping structure 80 to pass through and a limiting rod stopping portion (in this embodiment, a plate surface of the upper fixing plate 605) capable of being stopped by the limiting rod 606; the upper end of the upper pressing rod 602 is mounted on the upper fixing plate 605, the lower end of the upper pressing rod 602 passes through a through hole correspondingly formed in the upper positioning plate 604 and extends to the lower part of the upper positioning plate 604, and the lower end of the upper pressing rod 602 is provided with an upper pressing sheet 601 capable of pressing an upper die on the upper die position; the upper compression spring 603 is sleeved on the upper compression rod 602 between the upper fixing plate 605 and the upper positioning plate 604, and two ends of the upper compression spring are respectively abutted against the upper fixing plate 605 and the upper positioning plate 604;

the lower ends of the at least two connecting rods 50 penetrate through first guide through holes correspondingly formed in the lower positioning plate 101 to be connected with the lower fixing plate 301, the upper ends of the at least two connecting rods 50 penetrate through second guide through holes formed in the upper positioning plate 604 to extend to the upper side of the upper positioning plate 604, and the upper portions of the connecting rods 50 are provided with limiting blocks 501 capable of stopping outside the second guide through holes.

When the upper die and the lower die need to be replaced, the movable driving end 201 of the linear driving device 20 retracts to drive the upper positioning plate 604 to move upwards, the upper pressing rod 602 is lifted upwards until the stopping part is contacted with the limiting rod 606, the movable driving end 201 is limited to be lifted upwards, the upper positioning plate 604 continues to move upwards, the upper pressure spring 603 is compressed, the upper pressing sheet 601 at the lower end of the upper pressing rod 602 protrudes to the lower side of the upper die, and the upper die is released; while the upper pressing rod 602 operates, the connecting rod 50 drives the lower fixing plate 301 and the lower pressing rod 303 to move upwards, and the lower pressing piece 304 at the upper end of the lower pressing rod 303 protrudes to the upper side of the lower die, so that the lower die is released. After the upper and lower dies are replaced, the linear driving device 20 is driven to extend the driving end 201 until the upper die is pressed by the upper pressing plate 601 again, and at the same time, the connecting rod 50 moves downward when the driving end 201 is moved to extend, and the lower pressing plate 304 is pressed against the lower die by the lower compression spring 302. The quick-change structure for the upper die and the lower die can drive the upper pressing rod 602 and the lower pressing rod 303 to retract or extend through the retraction or extension of the movable driving end 201 of the linear driving device 20, so that the upper die and the lower die can be pressed and released simultaneously, the upper die and the lower die are replaced without wasting time and labor to disassemble fasteners, the pressing structure is provided with the limiting rod 606, the releasing distance is limited through the limiting rod 606 after the upper die and the lower die are released, and the gap between the upper pressing sheet and the upper die position and the gap between the lower pressing sheet and the lower die position can be limited to be a proper distance. In addition, the upper positioning plate 604 of the present invention is installed at the shaft end of the movable driving end 201 through the shock absorption structure 80, so that pressure balance can be ensured.

The linear driving device 20 can be a cylinder, a hydraulic oil cylinder, a lead screw assembly and other linear driving devices with certain pressure output capacity, and in the embodiment of the invention, the linear driving device 20 is a hydraulic oil cylinder, so that the hydraulic oil cylinder has stable performance and higher safety. In consideration of the working requirements of the hydraulic oil cylinders, the multi-station brake pad pressing equipment 1 further comprises a hydraulic rotary joint 5, rotors of the hydraulic rotary joint 5 are mounted on the turntable 210, stators of the hydraulic rotary joint 5 are mounted on the rack 2, an oil supply pipe and an oil return pipe of each hydraulic oil cylinder are respectively communicated with corresponding interfaces of the rotors, and the oil supply pipe and the oil return pipe of each hydraulic oil cylinder are respectively communicated with corresponding interfaces of the stators.

In order to facilitate the control of the pressure, in an embodiment of the present invention, the upper and lower mold quick-change structure further includes a pressure sensor, the pressure sensor is installed at a lower side of the lower mold position, and the controller is electrically connected to the pressure sensor and the linear driving device, respectively. The controller can control the action of the hydraulic oil cylinder according to the input signal of the pressure sensor, and when the threshold value of the pressure sensor is at the set pressure threshold value, the controller controls the hydraulic oil cylinder to stop acting so as to maintain the pressure for a certain time under the set pressure.

In order to reduce the pressing time and improve the working efficiency, in an embodiment of the present invention, the upper and lower die quick-change structure includes: a first sensor 901, a second sensor 903, a third sensor 904, and a sensing rod 902; the first sensor 901 is fixedly arranged on the front side of the fixed seat 103; the sensing rod 902 is installed on the upper positioning plate 604, the upper end of the sensing rod 902 passes through a through hole of the sensing rod 902 arranged on the fixing base 103 and then extends out to the upper side of the fixing base 103, and a signal receiver capable of receiving the signal of the first sensor 901 during the moving process is arranged on the sensing rod 902. The second sensor 903 is fixedly mounted on the fixed seat 103 right below the first sensor 901; the third sensor 904 is fixedly mounted on the fixing base 103 right below the second sensor 903, the signal receiver can move between the first sensor 901 and the second sensor 903 and can correspondingly receive the transmission signals of the second sensor 903 and the third sensor 904, and the signal receiver is electrically connected to the controller. When the upper die and the lower die need to be replaced, the piston rod of the hydraulic cylinder is controlled to retract until the signal receiver on the sensing rod moves upwards to the position of the first sensor, the piston rod of the hydraulic cylinder continues to retract until the limiting rod 606 is in hard contact with the limiting stop part (namely the upper pressure spring is enough to compress the piston spindle of the hydraulic cylinder and cannot continue to retract), at the moment, the upper pressing sheet and the lower pressing sheet are respectively loosened from the upper die and the lower die, and the upper die and the lower die can be directly taken down for replacement. After a new mold is replaced, the piston rod is controlled to extend out, and when the signal receiver moves downwards and receives a signal of the first sensor 901, the mold reaches a compaction state. When the signal receiver on the sensing rod 902 receives the signal of the first sensor 901 during the brake pad pressing process, the controller controls the piston main shaft of the hydraulic cylinder to extend rapidly, the upper die moves downwards at a higher speed, when the signal receiver on the sensing rod 902 receives the signal of the second sensor 903 (at the moment, the piston main shaft is close to the surface of the brake pad), the controller controls the piston main shaft of the hydraulic cylinder to extend at a slower speed, and the upper die presses the brake pad at a slower speed; when the pressure sensor reaches a set value, the controller controls the hydraulic cylinder to keep acting to perform pressure maintaining, and the piston spindle retracts into the upper die and is lifted after the pressure maintaining is carried out for a set time. If the pressure sensor is abnormal, if the controller does not receive the signal of the pressure sensor, and the signal receiver receives a third sensor signal 904 (as a lower limit sensor), the equipment is stopped and alarmed. The first sensor, the second sensor and the third sensor in the invention can be suitable sensor types capable of realizing induction limiting, and in one embodiment of the invention, the first sensor, the second sensor and the third sensor are all proximity switches. The brake pad pressing device disclosed by the invention can be used for simultaneously realizing the quick pressing and releasing of the upper die and the lower die by utilizing one hydraulic oil cylinder, and can automatically realize the actions of die replacement, high-speed airborne landing, low-speed pressing, abnormal alarming and the like of the hydraulic oil cylinder under the coordination of the first sensor, the second sensor and the third sensor, so that the working efficiency is improved, the automation degree is higher, the pressed brake pad has better quality consistency and more stable performance.

In an embodiment of the present invention, a sensor fixing plate 1031 is installed on the fixing base 103, and the first sensor 901, the second sensor 903, and the third sensor 904 are all installed on the sensor fixing plate 1031. The three sensors are arranged on the same fixing plate, so that the accumulation of machining errors can be reduced, and the improvement of the action precision is facilitated.

In an embodiment of the present invention, a guiding structure is disposed in the through hole of the sensing rod 902, so as to improve the control precision.

The guide structure in the present invention is not limited as long as the guide structure can smoothly guide the sensing rod 902, and may be a through hole matching with the guide link 50, for example, as an example of the present invention, the guide structure is a sleeve 1032 mounted in the through hole of the sensing rod 902 and matching with the sensing rod 902.

In order to facilitate the installation of the shock-absorbing structure 80, in an embodiment of the present invention, the lower end of the mobile driving end 201 is installed with a top seat 70, the upper end of the shock-absorbing structure 80 is installed on the top seat 70, and the lower end of the shock-absorbing structure 80 is installed on the upper positioning plate 604.

In an embodiment of the present invention, the shock-absorbing structure includes: the shock absorption connector comprises a rod body 803 and at least one shock absorption body 801 sleeved on the rod body 803, wherein two ends of the rod body 803 penetrate through a first mounting hole 701 formed in the top seat 70 and a second mounting hole 6041 formed in the upper positioning plate to be connected with the first stopping body 802 and the second stopping body 804 respectively. The shock absorber 801 of the present invention may be a plurality of structures with shock absorbing function, such as a disc spring set, or a soft shock absorber with a certain shock absorbing capability, and in this embodiment, the shock absorber is a shock absorbing plate, and a plurality of shock absorbing plates are sleeved on the rod body, so as to achieve the shock absorbing function and balance the pressure of the whole plane in the pressing process.

In the invention, as long as the limiting rods 606 can limit the upper fixing plate 605, the number and the installation position of the limiting rods are not limited, and in an embodiment of the invention, four limiting rods 606 are respectively arranged around the shock absorbing structure 80.

In the present invention, as long as the lower compressing rods 303 and the upper compressing rods 602 can respectively compress the upper mold and the lower mold, the number and the installation position of the lower compressing rods 303 and/or the upper compressing rods 602 are not limited, and in an embodiment of the present invention, four lower compressing rods 303 and/or four upper compressing rods 602 are provided, and are respectively and pairwise symmetrically arranged on two sides of the lower mold position and/or the upper mold position.

The mounting structure of the fixing base 103 and the lower positioning plate 101 in the frame 10 of the present invention is not limited, and as an example of the present invention, the lower positioning plate 101 and the fixing base 103 are connected by at least two connecting columns 102.

In order to meet the requirement of hot pressing, in another embodiment of the invention, the brake pad treating apparatus further includes an upper heating plate 40b and a lower heating plate 40a, the upper heating plate 40b is mounted on the lower portion of the upper positioning plate 604 of the upper and lower die quick-change structure, the upper die position is disposed on the lower side of the upper heating plate 40b, the lower heating plate 40a is mounted on the upper portion of the lower positioning plate 101 of the upper and lower die quick-change structure, and the lower die position is disposed on the upper side of the lower heating plate 40 a. The brake pad processing equipment in the embodiment is provided with the upper heating plate 40b and/or the lower heating plate 40a, so that the mould can be directly heated at the process temperature for hot sticking, the upper mould and the lower mould can be quickly pressed and released, the labor intensity of workers is reduced, the production efficiency and the quality consistency are improved, and the hot sticking effect of products is improved.

The number of the operation openings 401 on the shield 4 may be one, two or more, in an example of the present invention, the number of the operation openings 401 on the shield is one, and the time required for the station 1 of each brake pad processing apparatus to rotate once from the operation opening 401 to reach the operation opening 401 again (i.e., to set the operation opening) matches the pressing period of the brake pad processing apparatus 1. In the mode, the pressing time is only related to the time of one rotation of the turntable, the distribution form of the plurality of brake pad processing devices on the turntable is not limited, as long as the upper die and the lower die can be exposed at the position of the operation opening, the number of the stations of the brake pad processing devices in the invention can be two or more, the number of the brake pad pressing devices in one embodiment of the invention is eight, the brake pad pressing devices are uniformly distributed along the circumferential direction, and the uniform distribution can ensure that the operation time of an operator is relatively fixed and cannot be changed due to the distance between the adjacent brake pad processing devices.

However, in another embodiment of the present invention, the diameter of the rotating disc is larger, the number of the operation openings on the shield is two or more (specifically three in this embodiment), and the operation openings are uniformly distributed on the shield along the circumferential direction, the number of the brake pad processing apparatuses is eight, and the operation openings are uniformly distributed on the rotating disc along the same circumferential direction, and the time required for the station of each brake pad processing apparatus to rotate from one operation opening to the adjacent operation opening matches with the pressing cycle of the brake pad pressing apparatus. Therefore, the three operation ports can be respectively provided with one operator, and the working efficiency can be improved.

As an example of the present invention, safety protection sensors 402 for detecting the presence state of an operator are further installed on both sides of the operation opening. The safety sensor 402 may be a sensor with safety function, which is commercially available, and in this embodiment, the safety sensor is an opposite grating, and the protection effect of the opposite grating is more reliable.

In conclusion, the multi-station brake pad processing equipment can efficiently utilize the same hydraulic rotary joint and the conducting ring to realize simultaneous power supply and oil supply of multiple circular stations, ensures that the multiple stations work simultaneously in the rotating process, and can effectively improve the pressing efficiency; the brake pad processing equipment is provided with the upper die and lower die quick-change structure, the upper die and the lower die are compressed through the upper die and lower die quick-change structure in the pressing process, the replacement speed is high, the compression consistency after replacement is high, the pressing flatness of the die can be guaranteed, the surface of a workpiece is uniformly stressed, and the pressing bonding effect is improved; in addition, the protective cover is adopted for shielding protection, and the safety protection sensor is arranged on the operation port, so that the equipment can act only after the body is forced to be completely separated from the equipment, and the operation safety coefficient of the equipment is effectively improved; the equipment has compact and simple structure, and minimizes the utilization space on the premise of increasing the processing stations. In addition, an upper positioning plate in the upper and lower die quick-change structure is arranged at the shaft end of the movable driving end through a damping structure, so that pressure balance can be ensured. The brake pad processing equipment can realize the quick compression and release of the upper die and the lower die, reduce the labor intensity of workers, improve the production efficiency and the quality consistency and improve the hot sticking effect of products. Therefore, the invention can effectively solve the problems in the prior art, thereby having high utilization value and use significance.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Many modifications may be made to the present invention without departing from the spirit or scope of the general inventive concept, and it will be apparent to those skilled in the art that changes and modifications may be made to the above-described embodiments without departing from the spirit or scope of the invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

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