Discharge state detection device, discharge state detection method, and inkjet recording device
阅读说明:本技术 排出状态检测装置、排出状态检测方法以及喷墨记录装置 (Discharge state detection device, discharge state detection method, and inkjet recording device ) 是由 稻叶康范 于 2020-03-16 设计创作,主要内容包括:本发明提供一种能够在不增加墨水消耗量的情况下精度良好地判别记录介质和墨水的排出状态检测装置、排出状态检测方法以及喷墨记录装置。本发明的排出状态检测装置包括:照射部,其相对于被从排出部排出了墨水的记录介质照射波长为比可见光区域短的短波长区域的波长的光作为照射光,该墨水吸收短波长区域的波长的光;受光部,其对短波长区域的波长的光的灵敏度比对可见光区域的波长的光高,接收基于照射光的经由记录介质的光;检测部,其基于接收到的光的强度,检测排出部对墨水的排出状态。(The invention provides a discharge state detection device, a discharge state detection method and an ink jet recording device, which can accurately judge a recording medium and ink without increasing ink consumption. The discharge state detection device of the present invention includes: an irradiation unit that irradiates, as irradiation light, light having a wavelength in a short wavelength region shorter than a visible light region with respect to a recording medium from which ink has been discharged by the discharge unit, the ink absorbing the light having the wavelength in the short wavelength region; a light receiving unit which has a higher sensitivity to light having a wavelength in a short wavelength region than light having a wavelength in a visible light region and receives light passing through a recording medium by irradiation light; and a detection unit that detects a discharge state of the ink by the discharge unit based on the intensity of the received light.)
1. A discharge state detection device is provided with:
an irradiation unit that irradiates, as irradiation light, light having a wavelength in a short wavelength region shorter than a visible light region with respect to a recording medium from which ink has been discharged by the discharge unit, the ink absorbing the light having the wavelength in the short wavelength region;
a light receiving unit which has a higher sensitivity to light having a wavelength in the short wavelength region than light having a wavelength in the visible light region and which receives light that has passed through the recording medium by the irradiation light;
and a detection unit that detects a discharge state of the ink by the discharge unit based on the intensity of the received light.
2. The discharge state detecting device according to claim 1,
the light receiving unit includes:
a light sensor that detects light having a wavelength from the short-wavelength region to the visible light region;
and a band-pass filter which is disposed between the recording medium and the optical sensor, and transmits light having a wavelength in the short wavelength region and blocks light having a wavelength in the visible light region.
3. The discharge state detecting device according to claim 2,
the band pass filter blocks light of a wavelength of at least a fluorescent light emitting region in the visible light region.
4. The discharge state detecting device according to any one of claims 1 to 3,
the intensity of the light received by the light receiving unit is an average value of the intensities of the lights received by the light receiving unit when the irradiation light is irradiated to each of a plurality of positions provided along the transport direction of the recording medium.
5. The discharge state detecting device according to any one of claims 1 to 4,
the ink is a white ink.
6. The discharge state detecting device according to any one of claims 1 to 4,
the ink is a transparent ink.
7. The discharge state detection device according to any one of claims 1 to 6, comprising:
a second irradiation unit that irradiates the recording medium from which the color ink is discharged with light having a wavelength in the visible light range;
and a control unit that controls the irradiation unit to irradiate the recording medium from which the white ink is discharged with light having a wavelength in the short wavelength region, and controls the second irradiation unit to irradiate the recording medium from which the color ink is discharged with light having a wavelength in the visible light region.
8. The discharge state detecting device according to claim 7,
the control unit controls the irradiation unit and the second irradiation unit in a time-sharing manner.
9. A discharge state detection method, wherein,
irradiating a recording medium from which ink is discharged from a discharge unit with light having a wavelength in a short wavelength region shorter than a visible light region as irradiation light, the ink absorbing the light having the wavelength in the short wavelength region,
receiving light passing through the recording medium based on the irradiation light, the light having a higher sensitivity to light having a wavelength in the short wavelength region than light having a wavelength in the visible light region,
detecting a discharge state of the ink by the discharge section based on the intensity of the received light.
10. The discharge state detecting method according to claim 9,
detecting light having a wavelength from the short-wavelength region to the visible light region;
and a light sensor for transmitting light having a wavelength in the short wavelength region and blocking light having a wavelength in the visible light region between the recording medium and the light sensor.
11. The discharge state detecting method according to claim 10,
and shielding light of at least the wavelength of the fluorescent light-emitting region in the visible light region.
12. The discharge state detecting method according to any one of claims 9 to 11,
the intensity of the received light is an average value of intensities of the received lights when the irradiation light is irradiated to each of a plurality of positions provided along a conveying direction of the recording medium.
13. The discharge state detecting method according to any one of claims 9 to 12,
the ink is white ink.
14. The discharge state detecting method according to any one of claims 9 to 12,
the ink is a transparent ink.
15. The discharge state detecting method according to any one of claims 9 to 14,
the recording medium from which the white ink is discharged is irradiated with light having a wavelength in the short wavelength region, and the recording medium from which the colored ink is discharged is irradiated with light having a wavelength in the visible light region.
16. An ink jet recording apparatus, comprising:
the discharge state detecting device according to any one of claims 1 to 8;
the discharge portion.
Technical Field
The invention relates to a discharge state detection device, a discharge state detection method, and an inkjet recording apparatus.
Background
In an inkjet recording apparatus, ink is discharged onto a recording medium from a plurality of nozzles arranged in an inkjet head, and an image is formed on the recording medium. In this inkjet recording apparatus, nozzle clogging or a failure of a discharge mechanism (defective discharge of ink) may occur.
Such clogging of the nozzle and failure of the discharge mechanism cause blurring and unevenness of an image, and thus the image quality is degraded. In order to detect an ink discharge failure, an inkjet recording apparatus is provided with an image reading sensor (built-in sensor) that can discriminate between a recording medium and color ink (CMYK ink) based on, for example, a difference in reading density between the recording medium and the color ink.
For example,
Patent document 1: japanese unexamined patent application publication No. 2010-125605
However, in the image reading sensor, for example, when white ink is applied to white paper, there is a problem that a difference in reading density between the white paper and the white ink is difficult to occur, and it is difficult to distinguish the white paper from the white ink.
In addition, in the technique described in
Disclosure of Invention
The invention aims to provide a discharge state detection device, a discharge state detection method and an ink jet recording device which can accurately distinguish a recording medium and ink without increasing the consumption of the ink.
In order to achieve the above object, a discharge state detection device according to the present invention includes:
an irradiation unit that irradiates, as irradiation light, light having a wavelength in a short wavelength region shorter than a visible light region with respect to a recording medium from which ink has been discharged by the discharge unit, the ink absorbing the light having the wavelength in the short wavelength region;
a light receiving unit which has a higher sensitivity to light having a wavelength in the short wavelength region than light having a wavelength in the visible light region and which receives light that has passed through the recording medium by the irradiation light;
and a detection unit that detects a discharge state of the ink by the discharge unit based on the intensity of the received light.
The discharge state detecting method of the present invention irradiates a recording medium, on which ink is discharged from a discharge unit, with light having a wavelength in a short wavelength region shorter than a visible light region as irradiation light, the ink absorbing the light having the wavelength in the short wavelength region,
receiving light passing through the recording medium based on the irradiation light, the light having a higher sensitivity to light having a wavelength in the short wavelength region than light having a wavelength in the visible light region,
detecting a discharge state of the ink by the discharge section based on the intensity of the received light.
The ink jet recording apparatus of the present invention includes the discharge state detecting device and the discharge unit.
According to the present invention, the recording medium and the ink can be discriminated with high accuracy without increasing the amount of ink consumed.
Drawings
FIG. 1 is a view showing a schematic configuration of an ink jet recording apparatus according to an embodiment of the present invention;
FIG. 2 is a block diagram showing the main functional configuration of an ink jet recording apparatus according to an embodiment of the present invention;
FIG. 3 is a graph showing the spectral reflectance of a recording medium and the spectral reflectance of white ink;
FIG. 4 is a flowchart showing an example of the discharge state detection process;
description of the marks
1: ink jet recording apparatus
2: external device
10: paper feeding part
11: paper feeding tray
12: medium supply unit
20: image storage unit
21: conveying roller
22: handover unit
23: heating part
24: head unit
25: fixing unit
26: delivery unit
27A: detection unit
27: irradiation part
28: light receiving part
30: paper discharging part
40: control unit
242: recording head
281: optical sensor
282: band-pass filter
Detailed Description
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Fig. 1 is a diagram showing a schematic configuration of an
In the ink
The paper feed unit 10 includes a paper feed tray 11 that stores a recording medium P, and a medium feed unit 12 that conveys the recording medium P from the paper feed tray 11 to the image storage unit 20 and feeds the recording medium P. The medium feeding unit 12 includes a wheel-shaped belt supported on the inside by two rollers, and conveys the recording medium P from the paper feed tray 11 to the image storage unit 20 by rotating the rollers while the recording medium P is placed on the belt.
The image storage section 20 includes a conveying roller 21, a delivery unit 22, a
The conveying roller 21 conveys the recording medium P in a conveying direction along a conveying surface by rotating about a rotation axis extending in a direction perpendicular to the drawing surface of fig. 1 (hereinafter referred to as an "orthogonal direction") while holding the recording medium P on a cylindrical outer peripheral curved surface (conveying surface). The conveying roller 21 has a claw portion and an air inlet portion, not shown, for holding the recording medium P on the conveying surface. The recording medium P is held by the conveyance surface by the claw portion pressing the end portion and by the suction portion sucking to the conveyance surface. The conveyance roller 21 has a conveyance roller motor, not shown, for rotating the conveyance roller 21, and rotates by an angle proportional to the amount of rotation of the conveyance roller motor.
The delivery unit 22 delivers the recording medium P conveyed by the medium supply unit 12 of the paper feed unit 10 to the conveying roller 21. The delivery unit 22 is provided at a position between the medium supply portion 12 of the paper feed portion 10 and the transport roller 21, and holds and lifts one end of the recording medium P transported from the medium supply portion 12 by the swing arm portion 221, and delivers the recording medium P to the transport roller 21 via the delivery roller 222.
The
The
In the
Each
The nozzles included in the
As the ink discharged from the
The fixing
The delivery unit 26 includes a belt 262 of a wheel-shaped belt supported by 2 rollers on the inside, and a cylindrical delivery roller 261 for delivering the recording medium P from the conveying roller 21 to the belt 262, and the recording medium P delivered from the conveying roller 21 to the belt 262 by the delivery roller 261 is conveyed by the belt 262 and delivered to the paper discharge unit 30.
The sheet discharging unit 30 includes a sheet-shaped sheet discharging tray 31 on which the recording medium P fed from the image storage unit 20 by the feeding unit 26 is placed.
Fig. 2 is a block diagram showing a main functional configuration of the
The recording
The
The CPU41 reads various control programs and setting data stored in the ROM43, stores the programs in the RAM42, and executes the programs to perform various arithmetic operations. The CPU41 controls the overall operation of the
The RAM42 provides the CPU41 with a storage space for jobs, storing temporary data. The RAM42 may also include nonvolatile memory.
The ROM43 stores programs for various controls executed by the CPU41, setting data, and the like. In place of the ROM43, a rewritable nonvolatile memory such as an eeprom (electrically Erasable Programmable Read Only memory) or a flash memory may be used.
The
The
The input/
The
With the above configuration, the recording medium P stored in the paper feed unit 10 is conveyed to the image recording unit 20, and the image is recorded in the image recording unit 20 by the ink discharged from the nozzles, and is sent to the paper discharge unit 30 by the delivery unit 26. However, due to nozzle clogging and a failure of the discharge mechanism, ink may not be discharged to a predetermined area on the recording medium P. Since clogging of the nozzles causes a reduction in image quality, it is necessary to perform an inspection (nozzle defect inspection) as to whether or not ink is reliably discharged from the nozzles.
Next, the nozzle defect inspection will be described. Here, a case where the recording medium P is a white paper and white ink is discharged on the white paper will be described. The white ink contains a wavelength λ in the visible light region of the absorption ratiorShort wavelength region, i.e. wavelength λ of short wavelength regionswOf (e.g., titanium oxide). Here, the wavelength λ in the visible light regionrAt 400[ nm ]]The above. In addition, the wavelength λ of the short wavelength regionswLess than 365[ nm ]]Or 400[ nm ]]. When the white ink discharged from the nozzles is dropped on the white paper, the region of the recording dots is referred to as a "drop portion".
The nozzle defect inspection is performed by the discharge state detection device. The discharge state detection device of the present embodiment includes a
The
The
The
The
The
The
There are cases where black ink is not dropped on white paper or where white ink that has been discharged does not drop on a predetermined drop portion due to a discharge failure of white ink. The spectral reflectance of the white ink at the time of dropping at the dropping portion is a ratio of the intensity of the light irradiated to the white ink to the intensity of the light received, that is, the spectral reflectance of the white ink. On the other hand, the spectral reflectance when the white ink does not drop on the drop portion is the spectral reflectance of the white paper, which is the ratio of the intensity of the light irradiated to the white paper (the texture of the white paper) and the intensity of the light received. The spectral reflectance of white ink is different from that of white paper. Therefore, whether or not the discharge of the white ink is defective can be determined based on the spectral reflectance.
Next, the spectral reflectance of the white paper and the spectral reflectance of the white ink will be described with reference to fig. 3. Fig. 3 is a graph showing the spectral reflectance of white paper and the spectral reflectance of white ink. In the following description, as an example of the white paper, Maricote and Invercote (registered trademark) manufactured by beige paper mill are mentioned. The horizontal axis in fig. 3 represents the wavelength [ nm ] of light received by the
First, a difference (spectral reflectance difference) between the spectral reflectance of Maricote and the spectral reflectance of the white ink indicated by a dotted line in fig. 3 will be described. When the wavelength of the irradiation light is 380[ nm ], the difference in spectral reflectance is 18%. When the wavelength of the irradiated light is 390[ nm ], the difference in spectral reflectance is 23%. When the wavelength of the irradiated light is 400[ nm ], the difference in spectral reflectance is 32%. When the wavelength of the irradiated light is 410[ nm ], the difference in spectral reflectance is 20%. On the other hand, when the wavelength region of the irradiation light is 420[ nm ] or more and 470[ nm ] or less, the spectral reflectance difference is 4% or less. From this, it is found that the spectral reflectance difference is large when the wavelength region of the irradiation light is 380[ nm ] to 410[ nm ].
Next, a difference (spectral reflectance difference) between the spectral reflectance of Invercote and the spectral reflectance of white ink shown by a dotted line in fig. 3 will be described. When the wavelength of the irradiation light is 380[ nm ], the difference in spectral reflectance is 15%. When the wavelength of the irradiation light is 390[ nm ], the spectral reflectance difference is 12%. When the wavelength of the irradiated light is 400[ nm ], the difference in spectral reflectance is 8%. When the wavelength of the irradiated light is 410[ nm ], the difference in spectral reflectance is 2%. From this, it is found that the spectral reflectance difference is large when the wavelength region of the irradiation light is 380[ nm ] or more and less than 400[ nm ].
From the above, it is known that, when the wavelength region of the irradiation light is a short wavelength region of 380[ nm ] or more and less than 400[ nm ], the difference between the spectral reflectance of white paper (Maricote, Invercote) and the spectral reflectance of white ink is large.
In the present embodiment, the
In addition, the white ink containing fluorescent dye is irradiated with the wavelength lambda of the short wavelength regionswThe fluorescent substance (2) produces a fluorescent light-emitting effect. Similarly, the white paper containing the fluorescent whitening agent is irradiated with a wavelength λ in the short wavelength regionswThe fluorescent substance (2) produces a fluorescent light-emitting effect. The wavelength range of the light generated by fluorescence is 400[ nm ]]Above and 450[ nm ]]The following. On the other hand, the wavelength λ based on the short wavelength domainswThe spectral reflectance of the white paper and the spectral reflectance of the white ink can be discriminated. However, the
At a wavelength lambda of irradiating the dripping part with a short wavelength regionswWhen the fluorescence emission effect is generated by the light of (3), the
The
Specifically, the
More specifically, when the recording medium P is Maricote, the
When the recording medium P is a reverse-coated layer, the
Next, the discharge state detection process will be described with reference to fig. 4. Fig. 4 is a flowchart showing an example of the discharge state detection processing. Here, the
First, in step S100, the control unit 40 (detection unit) obtains the intensity of light passing through the drop unit based on the irradiation light. The
Next, in step S110, the
In step S120, the
In step S130, the
Discharge state detection device according to the above embodimentComprises the following steps: an
In addition, according to the discharge state detecting apparatus in the above embodiment, when the white paper from which the white ink is discharged from the
In addition, the above embodiments are merely specific examples of the implementation of the present invention, and the technical scope of the present invention cannot be construed in a limiting manner by these embodiments. That is, the present invention may be implemented in various forms as long as it does not depart from the gist or main features thereof.
For example, in the above-described embodiment, the detection of the ink discharge state is performed based on the intensity of light having passed through one of the drop portions based on the irradiation light, but the present invention is not limited to this, and may be performed based on, for example, an average value of the intensities of light having passed through a plurality of drop portions. The plurality of dropping units may be provided along the transport direction of the recording medium P, for example. By averaging the intensity of light, the SN ratio can be increased, and the detection accuracy of the discharge state of ink can be improved.
For example, in the above-described embodiment, the detection of the discharge state is performed with respect to the white ink, but the present invention is not limited to this, and any ink may be used as long as the difference in reading density from the recording medium P is small and the difference in spectral reflectance from the recording medium P occurs. For example, it may be a transparent ink.
For example, in the above embodiment, the ink jet recording apparatus may further include a second irradiation unit that irradiates the droplet landing portions of the respective color inks of yellow, red, cyan, and black with a wavelength λ in the visible light rangerOf (2) is detected. The
In the above-described embodiment, the irradiation light to be irradiated to the droplet landing part is ultraviolet light, but the present invention is not limited to this, and may be light having a wavelength λ in a short wavelength range as long as it absorbs a component (for example, titanium oxide) contained in white inkswFor example 390 nm]Etc. of light.
In the above embodiment, the
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