阅读说明：本技术 一种真空玻璃支撑柱排放装置 (Vacuum glass support column discharging equipment ) 是由 缪宏 韩非 夏云帆 张善文 李大春 张燕军 刘思幸 于 2020-06-10 设计创作，主要内容包括：一种真空玻璃支撑柱排放装置,属于真空玻璃技术领域,结构上由机架、输送带、滑轨、滑块、移动横梁、移动横梁立臂、步进电机、转轴和铜丝拉直及切断装置连接构成；滑块在滑轨之间下降,到达指定位置时,步进电机带动转轴旋转,进而带动铜丝圈轮旋转下放铜丝,铜丝经过铜丝拉直装置,拉直、切断铜丝,铜丝落在平板玻璃表面,完成布放,一排布放之后,视觉检测装置和激光雷达控制移动横梁前进,完成下一排布放,直到布放完成,布放完成之后,输送带输送下一块平板玻璃继续布放。本发明简便易行,效率高,有利于提高真空玻璃生产的自动化水平,有序自动化地排放使支撑柱的排放位置满足标准要求,并可降低劳动强度,可相对减小劳动加工成本。(A vacuum glass support column discharging device belongs to the technical field of vacuum glass and structurally comprises a rack, a conveying belt, a sliding rail, a sliding block, a movable cross beam vertical arm, a stepping motor, a rotating shaft and a copper wire straightening and cutting device which are connected; the slider descends between the slide rails, and when arriving the assigned position, step motor drives the pivot rotatory, and then drives the rotatory copper wire of transferring of copper wire circle wheel, and the copper wire is through the copper wire device of flare-outing, cuts off the copper wire, and the copper wire falls on the sheet glass surface, accomplishes the cloth and puts, and after one row of cloth was put, visual detection device and laser radar control movable beam advanced, accomplished next row of cloth, and until the cloth is put and is accomplished, after the cloth was accomplished, the conveyer belt carried next sheet glass and continues to lay. The invention is simple and easy to operate, has high efficiency, is beneficial to improving the automation level of vacuum glass production, and can orderly and automatically discharge the supporting columns so that the discharge positions of the supporting columns meet the standard requirements, and can reduce the labor intensity and relatively reduce the labor processing cost.)

1. A vacuum glass support column discharging device comprises a rack, a conveying belt (12) arranged above the rack, and plate glass (13) arranged on the conveying belt (12); the method is characterized in that: the outer side of the rack is respectively provided with a first vertical slide rail (20), a second vertical slide rail (21), a third vertical slide rail (22) and a fourth vertical slide rail (23), the first vertical slide rail (20) is provided with a first vertical slide block (8) in a sliding manner, the second vertical slide rail (21) is provided with a second vertical slide block (18) in a sliding manner, the third vertical slide rail (22) is provided with a third vertical slide block (19) in a sliding manner, the fourth vertical slide rail (23) is provided with a fourth vertical slide block (24) in a sliding manner, a first transverse slide rail (15) is fixedly arranged between the first vertical slide block (8) and the third vertical slide block (19), the first transverse slide rail (15) is provided with a first transverse slide block (14) in a sliding manner, a second transverse slide rail (16) is fixedly arranged between the second vertical slide block (18) and the fourth vertical slide block (24), and a second transverse slide block (17) is arranged on the second transverse slide rail (16), a movable cross beam (3) is fixedly arranged between the first transverse sliding block (14) and the second transverse sliding block (17), a plurality of movable cross beam vertical arms (7) are arranged at the bottom of the movable cross beam (3), a rotating shaft (4) and a stepping motor (5) are arranged inside the movable cross beam (3), the rotating shaft (4) is in driving connection with the stepping motor (5), a plurality of copper wire ring wheels (1) are fixedly arranged on the rotating shaft (4), the positions of the copper wire ring wheels (1) correspond to the movable cross beam vertical arms (7) one by one, a copper wire straightening device (10) and a copper wire straightening and cutting device (11) are arranged inside the movable cross beam vertical arms (7), and the copper wire straightening device and cutting device (11) are composed of a machine body (11-1), a pressing cylinder (11-2), a piston (11-3), a fixed cutting knife (11-4), The device comprises a pressing wheel (11-5), a pressing block (11-6), a movable cut-off knife (11-7) and a cut-off hydraulic cylinder (11-8); two pressing blocks (11-6) are arranged symmetrically left and right, three pressing wheels (11-5) are arranged on the two pressing blocks (11-6) at equal intervals, the number of the pressing cylinders (11-2) is six, the pressing cylinders (11-2) correspond to the three pressing wheels (11-5) one by one, a piston (11-3) is arranged in the pressing cylinder (11-2), the left end of the piston (11-3) is contacted with a pressing block (11-6), the fixed cutting-off knife (11-4) and the movable cutting-off knife (11-7) are arranged at the bottom of the machine body (11-1), a shearing pair is formed between the fixed cutting-off knife and the movable cutting-off knife, the copper wire coil wheel (1) is wound with a copper wire (2), and the copper wire (2) downwards penetrates through the copper wire straightening device (10) and the copper wire straightening and cutting device (11) to be subjected to laser welding treatment.

2. The vacuum glass support post discharge apparatus of claim 1, wherein: the left end of the rotating shaft (4) is arranged on the inner wall of the left side of the movable cross beam (3), the right end of the rotating shaft is in transmission connection with the stepping motor (5), and the stepping motor (5) is fixed on the inner wall of the bottom of the right end of the movable cross beam (3).

3. The vacuum glass support post discharge apparatus of claim 1, wherein: three vertical arms (7) of the movable cross beam are communicated with the movable cross beam (3) to form a whole.

4. The vacuum glass support post discharge apparatus of claim 1, wherein: the movable beam (3) moves back and forth between the first transverse slide rail (15) and the second transverse slide rail (16) through the first transverse slide block (14) and the second transverse slide block (17).

5. The vacuum glass support post discharge apparatus of claim 1, wherein: the clamping speed of the copper wire straightening device (10) is higher than that of the copper wire straightening and cutting device (11), and differential control is adopted between the two devices.

6. The vacuum glass support post discharge apparatus of claim 1, wherein: and two ends of the bottom of the movable cross beam (3) are respectively provided with a visual detection device (9) and a laser radar (6).

7. The vacuum glass support post discharge apparatus of claim 1, wherein: the arrangement length of the copper wires (2) is 3 mm.

Technical Field

The invention belongs to the technical field of vacuum glass, relates to a vacuum glass processing device, and particularly relates to a vacuum glass support column discharging device.

Background

The vacuum glass is a sandwich type combined glass, is the most ideal energy-saving light-transmitting heat-insulating material at present, can be widely applied to various fields such as buildings, solar energy, agriculture and the like, and has good development prospect. The supporting columns between the two pieces of toughened glass are the key for producing the vacuum glass, common materials comprise stainless steel, tungsten carbide steel, chromium steel, aluminum alloy, nickel, molybdenum, tantalum, ceramic and the like, and a proper supporting column arrangement mode is selected during design to ensure that the contact surface between the supporting columns and the glass is as small as possible, so that on one hand, the rate of heat conduction through the supporting columns can be reduced, and on the other hand, the transparency and the ornamental value of the vacuum glass can be improved.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides the intelligent discharging device for the vacuum glass supporting columns, which is simple, convenient and easy to implement, has high efficiency, is beneficial to improving the automation level of vacuum glass production, and can be used for orderly and automatically discharging the vacuum glass supporting columns so that the discharging positions of the supporting columns meet the standard requirements, the labor intensity can be reduced, and the labor processing cost can be relatively reduced.

The technical scheme of the invention is as follows: a vacuum glass support column discharging device comprises a rack, a conveying belt arranged above the rack, and plate glass arranged on the conveying belt; the method is characterized in that: a first vertical slide rail, a second vertical slide rail, a third vertical slide rail and a fourth vertical slide rail are respectively arranged on the outer side of the rack, a first vertical slide block is arranged on the first vertical slide rail in a sliding manner, a second vertical slide block is arranged on the second vertical slide rail in a sliding manner, a third vertical slide block is arranged on the third vertical slide rail in a sliding manner, a fourth vertical slide block is arranged on the fourth vertical slide rail in a sliding manner, a first transverse slide rail is fixedly arranged between the first vertical slide block and the third vertical slide block, a first transverse slide block is arranged on the first transverse slide rail in a sliding manner, a second transverse slide rail is fixedly arranged between the second vertical slide block and the fourth vertical slide block, a second transverse slide block is arranged on the second transverse slide rail in a sliding manner, a movable cross beam is fixedly arranged between the first transverse slide block and the second transverse slide block, and a plurality of movable cross beam vertical arms are arranged at the bottom of the, the device comprises a movable cross beam, a visual detection device, a laser radar, a rotating shaft and a stepping motor, wherein the visual detection device and the laser radar are respectively arranged at two ends of the bottom of the movable cross beam, the rotating shaft and the stepping motor are arranged inside the movable cross beam, the rotating shaft is in driving connection with the stepping motor, a plurality of copper wire ring wheels are fixedly arranged on the rotating shaft, the positions of the copper wire ring wheels correspond to the vertical arms of the movable cross beam one by one, a copper wire straightening device and a copper wire straightening and cutting device are arranged inside the vertical arms of the movable cross beam, and the copper wire straightening device and the cutting device consist of a machine body, a pressing cylinder, a; the utility model discloses a laser welding machine tool, including machine body, clamping cylinder, fixed cutting off tool, movable cutting off tool, copper wire circle wheel, copper wire straightening device and copper wire straightening and cutting device, the clamping cylinder is equipped with the piston, and the left end of piston contacts with the clamping block, fixed cutting off tool, movable cutting off tool set up the bottom of machine body, it is vice to form the shearing between the two, around there being the copper wire on the copper wire circle wheel, the copper wire passes downwards copper wire straightening device and copper wire straightening and cutting device carry out laser welding processing.

The left end of the rotating shaft is arranged on the inner wall of the left side of the movable cross beam, the right end of the rotating shaft is in transmission connection with a stepping motor, and the stepping motor is fixed on the inner wall of the bottom of the right end of the movable cross beam.

The movable cross beam is provided with three vertical arms which are communicated with the movable cross beam to form a whole.

The movable beam moves back and forth between the first transverse slide rail and the second transverse slide rail through the first transverse slide block and the second transverse slide block.

The clamping speed of the copper wire straightening device is higher than that of the copper wire straightening and cutting device, and differential control is adopted between the copper wire straightening device and the cutting device.

And the two ends of the bottom of the movable cross beam are respectively provided with a visual detection device and a laser radar.

The arrangement length of the copper wires is 3 mm.

The invention has the beneficial effects that: the invention provides a vacuum glass support column discharging device which is structurally formed by connecting a rack, a conveying belt, a sliding rail, a sliding block, a movable cross beam vertical arm, a stepping motor, a rotating shaft and a copper wire straightening and cutting device; the slider descends between the slide rails, when arriving at an appointed position, the stepping motor drives the rotating shaft to rotate, and then drives the copper wire ring wheel to rotate and transfer the copper wire, the copper wire passes through the copper wire straightening device, the cylinder in the straightening device pushes the piston, and then the clamping block is pushed, the two clamping blocks are combined with the clamping wheel to straighten the copper wire, then the copper wire enters the copper wire straightening device and the cutting device to straighten for the second time, the fixed cutting knife and the movable cutting knife cut off the copper wire, the copper wire falls on the surface of the plate glass, the laying is completed, after one row of laying, the visual detection device and the laser radar control movable cross beam advance, the next row of laying is completed until the laying is completed, and after the laying is completed, the conveyer belt conveys the next plate. The invention is simple and easy to operate, has high efficiency, is beneficial to improving the automation level of vacuum glass production, and can orderly and automatically discharge the supporting columns so that the discharge positions of the supporting columns meet the standard requirements, and can reduce the labor intensity and relatively reduce the labor processing cost.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic top view of the present invention.

FIG. 3 is a schematic structural view of a copper wire straightening device and a cutting device according to the present invention.

In the figure: the device comprises a copper wire ring wheel 1, a copper wire 2, a movable cross beam 3, a rotating shaft 4, a stepping motor 5, a laser radar 6, a movable cross beam vertical arm 7, a first vertical sliding block 8, a vision monitoring device 9, a copper wire straightening device 10, a copper wire straightening and cutting device 11, a machine body 11-1, a pressing cylinder 11-2, a piston 11-3, a fixed cutting-off knife 11-4, a pressing wheel 11-5, a pressing block 11-6, a movable cutting-off knife 11-7, a cutting hydraulic cylinder 11-8, a conveying belt 12, plate glass 13, a first transverse sliding block 14, a first transverse sliding rail 15, a second transverse sliding rail 16, a second transverse sliding block 17, a second vertical sliding block 18, a third vertical sliding block 19, a first vertical sliding rail 20, a second vertical sliding rail 21, a third vertical sliding rail 22, a fourth vertical sliding rail 23 and a fourth vertical sliding block 24.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

as shown in fig. 1 to 3, a vacuum glass support column discharging device, a conveyor belt 12 above a frame, a plate glass 13 disposed on the conveyor belt 12; a first vertical slide rail 20, a second vertical slide rail 21, a third vertical slide rail 22 and a fourth vertical slide rail 23 are respectively arranged at the outer side of the frame, a first vertical slide rail 8 is arranged on the first vertical slide rail 20 in a sliding manner, a second vertical slide rail 18 is arranged on the second vertical slide rail 21 in a sliding manner, a third vertical slide rail 19 is arranged on the third vertical slide rail 22 in a sliding manner, a fourth vertical slide rail 24 is arranged on the fourth vertical slide rail 23 in a sliding manner, a first transverse slide rail 15 is fixedly arranged between the first vertical slide rail 8 and the third vertical slide rail 19, a first transverse slide rail 14 is arranged on the first transverse slide rail 15 in a sliding manner, a second transverse slide rail 16 is fixedly arranged between the second vertical slide rail 18 and the fourth vertical slide rail 24, a second transverse slide rail 17 is arranged on the second transverse slide rail 16 in a sliding manner, a movable cross beam 3 is fixedly arranged between the first transverse slide rail 14 and the second transverse slide rail 17, a plurality of movable cross beam vertical, a rotating shaft 4 and a stepping motor 5 are arranged inside a movable cross beam 3, the rotating shaft 4 is in driving connection with the stepping motor 5, a plurality of copper wire ring wheels 1 are fixedly arranged on the rotating shaft 4, the positions of the copper wire ring wheels 1 correspond to the movable cross beam vertical arms 7 one by one, a copper wire straightening device 10 and a copper wire straightening and cutting device 11 are arranged inside the movable cross beam vertical arms 7, and the copper wire straightening device and cutting device 11 consists of a machine body 11-1, a pressing cylinder 11-2, a piston 11-3, a fixed cutting knife 11-4, a pressing wheel 11-5, a pressing block 11-6, a movable cutting knife 11-7 and a cutting hydraulic cylinder 11-8; two pressing blocks 11-6 are symmetrically arranged left and right, three pressing wheels 11-5 are equidistantly arranged on the two pressing blocks 11-6, six pressing cylinders 11-2 are provided, the pressing cylinders 11-2 correspond to the three pressing wheels 11-5 one by one, a piston 11-3 is arranged in the pressing cylinder 11-2, the left end of the piston 11-3 is in contact with the pressing blocks 11-6, a fixed cutting knife 11-4 and a movable cutting knife 11-7 are arranged at the bottom of a machine body 11-1, a shearing pair is formed between the fixed cutting knife 11-4 and the movable cutting knife 11-7, a copper wire 2 is wound on a copper wire ring wheel 1, and the copper wire 2 downwards penetrates through a copper wire straightening device 10 and a copper wire straightening and cutting device 11 to be subjected to laser welding treatment.

As shown in FIGS. 1-3, in the vacuum glass support column discharging device, the left end of a rotating shaft 4 is arranged on the inner wall of the left side of a movable beam 3, the right end of the rotating shaft is in transmission connection with a stepping motor 5, and the stepping motor 5 is fixed on the inner wall of the bottom of the right end of the movable beam 3; three movable beam vertical arms 7 are communicated with the movable beam 3 to form a whole; the movable beam 3 moves back and forth between the first transverse slide rail 15 and the second transverse slide rail 16 through the first transverse slide block 14 and the second transverse slide block 17; the clamping speed of the copper wire straightening device 10 is higher than that of the copper wire straightening and cutting device 11, and differential speed control is adopted between the two devices; the two ends of the bottom of the movable beam 3 are respectively provided with a visual detection device 9 and a laser radar 6; the arrangement length of the copper wires 2 is 3 mm.

As shown in fig. 1-3, the working principle of a vacuum glass support column discharging device is as follows: the sliding rails 15 and 16 descend between the sliding rails 20, 22, 21 and 23 through the sliding blocks 8, 19, 8 and 24 respectively, when the copper wire reaches a specified position, the stepping motor 5 drives the rotating shaft 4 to rotate, further drives the copper wire ring wheel 1 to rotate and place the copper wire 2 downwards, the copper wire 2 passes through the copper wire straightening device 10, the inner cylinder of the straightening device pushes the piston, further the clamping blocks are pushed, the two clamping blocks are combined with the clamping wheels to straighten the copper wire, then the copper wire 2 enters the copper wire straightening device and the cutting device 11 to be straightened for the second time, the fixed cutting knife 11-4 and the movable cutting knife 11-7 cut the copper wire 2, and the copper wire falls on the surface of the plate glass 13 to finish laying. After one row of cloth is placed, the visual detection device 9 and the laser radar 6 control the movable beam 3 to move forward, and the next row of cloth is placed until the cloth is placed. After the laying is completed, the conveyer belt conveys the next sheet glass 13 to continue laying.