Gas-liquid detection and adjustment mechanism and method for re-feeder

文档序号:1111241 发布日期:2020-09-29 浏览:15次 中文

阅读说明:本技术 一种复进机气液检测、调整机构和方法 (Gas-liquid detection and adjustment mechanism and method for re-feeder ) 是由 叶中樵 于 2020-06-28 设计创作,主要内容包括:本发明提出了一种复进机气液检测、调整机构和方法,通过设置储液箱和液位传感器,替换原先的压油筒、活塞和连杆,装置整体体积可大幅度轻量化,同时,通过将复进机倾斜,检测复进机内原气体的体积,进一步得到需要补充的驻退液体积,进而通过压力泵补充相应体积的驻退液,计算过程简单,控制精度高;本发明只需一个接头即可实现气液检测和调节,更加方便快捷,无需对现有的复进机进行改装;本发明提供了电动控制和手动控制两种方式,能根据不同的使用条件进行选配,适应野外没有电力的操作环境。(The invention has proposed a re-feeder gas-liquid detection, regulating mechanism and method, through setting up liquid storage tank and level sensor, replace original oil pressing cylinder, piston and tie rod, the overall volume of the apparatus can be lightened greatly, meanwhile, through inclining the re-feeder, detect the volume of the original gas in the re-feeder, further obtain the volume of liquid of standing and withdrawing needing to be supplemented, and then supplement the liquid of standing and withdrawing of the corresponding volume through the force pump, the computational process is simple, the control accuracy is high; the gas-liquid detection and adjustment can be realized by only one connector, so that the gas-liquid detection and adjustment are more convenient and faster, and the existing re-feeding machine is not required to be modified; the invention provides two modes of electric control and manual control, can be selected and matched according to different use conditions, and is suitable for the field operation environment without electric power.)

1. The utility model provides a reentrant machine gas-liquid detects, guiding mechanism, its includes joint (10), external reentrant machine gas-liquid export, its characterized in that: also comprises a pressure sensor (20), a first valve (30), a one-way valve (31), a pressure pump (32), a second valve (33), a liquid storage tank (34) and a liquid level sensor (21), wherein,

the gas-liquid outlet of the re-feeding machine, the joint (10), the pressure sensor (20) and the first valve (30) are communicated in sequence;

the first valve (30) is respectively communicated with the one-way valve (31) and the second valve (33);

the one-way valve (31) is communicated with the liquid storage tank (34);

the second valve (33) is communicated with the pressure pump (32) and the liquid storage tank (34) in sequence;

the liquid storage tank (34) stores standing liquid, and the liquid level sensor (21) is arranged in the liquid storage tank (34).

2. The compound feed gas-liquid detection and adjustment mechanism of claim 1, characterized in that: the pressure sensor (20), the first valve (30), the one-way valve (31), the pressure pump (32), the second valve (33) and the liquid level sensor (21) are respectively in signal connection with the single chip microcomputer (40).

3. The compound feed gas-liquid detection and adjustment mechanism of claim 1, characterized in that: the joint (10) adopts a quick-change joint.

4. The compound feed gas-liquid detection and adjustment mechanism of claim 1, characterized in that: the inner cavity of the liquid storage tank (34) is cylindrical, and the upper end and the lower end of the liquid level sensor (21) are respectively hinged with the liquid storage tank (34).

5. The compound feed gas-liquid detection and adjustment mechanism of claim 1, characterized in that: the automatic flow meter is characterized by further comprising a first manual valve (35), a second manual valve (36), a third manual valve (37), a manual pump (38), a flow meter (39) and a pressure meter (22), wherein the pressure meter (22) is arranged between the connector (10) and the first valve (30) and is respectively communicated with the connector and the first valve, the first manual valve (35) is arranged between the pressure sensor (20) and the first valve (30) and is communicated with the pressure sensor and the first valve, the flow meter (39) is communicated with the liquid storage tank (34), the second manual valve (36) is arranged between the first manual valve (35) and the flow meter (39) and is communicated with the first manual valve (35) and the third manual valve (37), the manual pump (38) and the flow meter (39) are sequentially communicated.

6. The compound feed gas-liquid detection and adjustment mechanism of claim 1, characterized in that: still include gas holder (50), three-way valve (51) and gas flowmeter (52), three-way valve (51) set up between pressure sensor (20) and first valve (30) and communicate with the two respectively, and three-way valve (51), gas flowmeter (52) and gas holder (50) communicate in proper order.

7. A method for detecting and adjusting gas and liquid of a double-feed machine is characterized by comprising the following steps: the gas-liquid detection and adjustment mechanism of the compound feeder according to claim 1 comprises the following steps,

s1, inclining the re-feeder until the standing liquid in the re-feeder submerges a gas-liquid outlet of the re-feeder;

s2, connecting the joint (10) with a gas-liquid outlet of the re-feeding machine, and reading the pressure value P detected by the pressure sensor (20)1

S3, opening the first valve (30) and the one-way valve (31), closing the second valve (33), putting a certain amount of standing liquid into the liquid storage tank (34), closing the one-way valve (31), and reading the liquid level value H of the liquid level sensor (21)2And a pressure value P detected by the pressure sensor (20)2And calculating the amount delta V of the standing-retreat liquid in the liquid storage tank (34)2

Calculating the volume V of the raw gas in the reciprocating engine according to the following formula1

P1V1=P2(V1+ΔV2);

Then the volume V of the original standing-retreat liquid in the re-feeding machine is calculated according to the following formula0

V0=VRated value-V1,VRated valueThe rated capacity of the re-feeding machine;

further passing through the standard value V of the stationary liquid in the re-feeding machineStandard of meritDetermining the volume V of the standing-retreat liquid to be supplementedSupplement device

VSupplement device=VStandard of merit-V0+ΔV2

8. The method for detecting and adjusting the gas-liquid of the compound feeder according to claim 7, wherein: the method also comprises the following steps of,

s4, opening the second valve (33), pumping the standing and returning liquid in the liquid storage tank (34) to the re-feeding machine through the pressure pump (32), and reading the liquid level value of the liquid level sensor (21) in real time in the process until the reduction of the standing and returning liquid in the liquid storage tank (34) is equal to the volume V of the standing and returning liquid to be supplementedSupplement device

9. The method for detecting and adjusting the gas-liquid of the compound feeder according to claim 7, wherein: the gas-liquid detecting and adjusting mechanism of the compound feeder according to claim 6, further comprising the steps of,

obtaining the volume V of the raw gas in the re-feeding machine1And then, calculating the amount of gas to be released or supplemented according to a gas standard value set by the re-feeding machine, righting the re-feeding machine until the standing liquid in the re-feeding machine is positioned below a gas-liquid outlet of the re-feeding machine, and supplementing the gas with a corresponding amount through a gas storage tank (50) or releasing the gas with a corresponding amount through a three-way valve (51).

Technical Field

The invention relates to the technical field of a re-feeding machine, in particular to a gas-liquid detection and adjustment mechanism and method of a re-feeding machine.

Background

The re-advancing mechanism is a device for re-advancing and locking a gun which unlocks and retreats to the end point when the automatic gun shoots. At present, a liquid pneumatic type re-feeding machine is commonly used, namely gas (usually nitrogen) is used as an energy storage medium, and liquid (standing liquid) is used for sealing the gas.

One duty often required for artillery using a liquid-air pressure type recoil machine is to check the liquid amount and air pressure of the recoil machine, and the artillery cannot normally work when the liquid amount and air pressure are abnormal. When the liquid amount is insufficient, the liquid is supplemented in time, and when the air pressure is abnormal, the air is supplemented or discharged in time. Chinese patent CN109827467A, which uses a pressure cylinder, a piston and a connecting rod to make constant volume for the liquid to be discharged or replenished. However, in practical use, the equipment is large in size, very heavy and inconvenient to use.

Disclosure of Invention

In view of the above, the present invention provides a light-weight liquid detection and adjustment mechanism and method for a double-feed machine.

The technical scheme of the invention is realized as follows:

on one hand, the invention provides a gas-liquid detection and adjustment mechanism of a re-feeding machine, which comprises a connector (10) externally connected with a gas-liquid outlet of the re-feeding machine, and further comprises a pressure sensor (20), a first valve (30), a one-way valve (31), a pressure pump (32), a second valve (33), a liquid storage tank (34) and a liquid level sensor (21), wherein,

the gas-liquid outlet of the re-feeding machine, the joint (10), the pressure sensor (20) and the first valve (30) are communicated in sequence;

the first valve (30) is respectively communicated with the one-way valve (31) and the second valve (33);

the one-way valve (31) is communicated with the liquid storage tank (34);

the second valve (33) is communicated with the pressure pump (32) and the liquid storage tank (34) in sequence;

the liquid storage tank (34) stores standing liquid, and the liquid level sensor (21) is arranged in the liquid storage tank (34).

On the basis of the technical scheme, the automatic control system is preferred to further comprise a single chip microcomputer (40), the first valve (30) and the second valve (33) are respectively electromagnetic valves, and the pressure sensor (20), the first valve (30), the one-way valve (31), the pressure pump (32), the second valve (33) and the liquid level sensor (21) are respectively in signal connection with the single chip microcomputer (40).

On the basis of the technical scheme, preferably, the joint (10) adopts a quick-change joint.

On the basis of the technical scheme, preferably, the inner cavity of the liquid storage tank (34) is cylindrical, and the upper end and the lower end of the liquid level sensor (21) are respectively hinged with the liquid storage tank (34).

In addition to the above technical means, the liquid container preferably further comprises a first manual valve (35), a second manual valve (36), a third manual valve (37), a manual pump (38), a flow meter (39) and a pressure gauge (22), wherein the pressure gauge (22) is disposed between the joint (10) and the first valve (30) and is respectively communicated with the joint and the first valve, the first manual valve (35) is disposed between the pressure sensor (20) and the first valve (30) and is communicated with the first valve, the flow meter (39) is communicated with the liquid storage tank (34), the second manual valve (36) is disposed between the first manual valve (35) and the flow meter (39) and is communicated with the first valve (35) and the third manual valve (37), the manual pump (38) and the flow meter (39) are sequentially communicated.

On the basis of the technical scheme, the gas storage tank (50), the three-way valve (51) and the gas flowmeter (52) are preferably further included, the three-way valve (51) is arranged between the pressure sensor (20) and the first valve (30) and is respectively communicated with the pressure sensor and the first valve, and the three-way valve (51), the gas flowmeter (52) and the gas storage tank (50) are sequentially communicated.

In a second aspect, the invention provides a method for detecting and adjusting the gas-liquid of a reciprocating engine, which comprises the following steps,

s1, inclining the re-feeder until the standing liquid in the re-feeder submerges a gas-liquid outlet of the re-feeder;

s2, connecting the joint (10) with a gas-liquid outlet of the re-feeding machine, and reading the pressure value P detected by the pressure sensor (20)1

S3, opening the first valve (30) and the one-way valve (31), closing the second valve (33), putting a certain amount of standing liquid into the liquid storage tank (34), closing the one-way valve (31), and reading the liquid level value H of the liquid level sensor (21)2And a pressure value P detected by the pressure sensor (20)2And calculating the amount delta V of the standing-retreat liquid in the liquid storage tank (34)2

Calculating the volume V of the raw gas in the reciprocating engine according to the following formula1

P1V1=P2(V1+ΔV2);

Then the volume V of the original standing-retreat liquid in the re-feeding machine is calculated according to the following formula0

V0=VRated value-V1,VRated valueThe rated capacity of the re-feeding machine;

further passing through the standard value V of the stationary liquid in the re-feeding machineStandard of meritDetermining the volume V of the standing-retreat liquid to be supplementedSupplement device

VSupplement device=VStandard of merit-V0+ΔV2

On the basis of the above technical solution, preferably, the method further comprises the following steps,

s4, opening the second valve (33), pumping the standing and returning liquid in the liquid storage tank (34) to the re-feeding machine through the pressure pump (32), and reading the liquid level value of the liquid level sensor (21) in real time in the process until the reduction of the standing and returning liquid in the liquid storage tank (34) is equal to the volume V of the standing and returning liquid to be supplementedSupplement device

On the basis of the above technical solution, preferably, the method further comprises the following steps,

obtaining the volume V of the raw gas in the re-feeding machine1And then, calculating the amount of gas to be released or supplemented according to a gas standard value set by the re-feeding machine, righting the re-feeding machine until the standing liquid in the re-feeding machine is positioned below a gas-liquid outlet of the re-feeding machine, and supplementing the gas with a corresponding amount through a gas storage tank (50) or releasing the gas with a corresponding amount through a three-way valve (51).

Compared with the prior art, the gas-liquid detection and adjustment mechanism and method of the re-feeder have the following beneficial effects:

(1) the liquid storage tank and the liquid level sensor are arranged to replace an original oil pressing cylinder, a piston and a connecting rod, so that the whole volume of the device can be greatly lightened, meanwhile, the recoil machine is inclined to detect the volume of original gas in the recoil machine, the volume of the stagnation and retreat liquid to be supplemented is further obtained, and then the stagnation and retreat liquid with corresponding volume is supplemented through the pressure pump, the calculation process is simple, and the control precision is high;

(2) the gas-liquid detection and adjustment can be realized by only one connector, so that the gas-liquid detection and adjustment are more convenient and faster, and the existing re-feeding machine is not required to be modified;

(3) the invention provides two modes of electric control and manual control, can be selected and matched according to different use conditions, and is suitable for the field operation environment without electric power.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of the communication relationship between the gas-liquid detecting and adjusting mechanism of the double feed machine of the present invention;

fig. 2 is a schematic diagram of the circuit connection relationship of the gas-liquid detection and adjustment mechanism of the double feed machine of the invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

As shown in fig. 1 and fig. 2, the gas-liquid detecting and adjusting mechanism of a double feed machine of the present invention includes a connector 10, a pressure sensor 20, a first valve 30, a check valve 31, a pressure pump 32, a second valve 33, a liquid storage tank 34, a liquid level sensor 21, a single chip microcomputer 40, a gas storage tank 50, a three-way valve 51, and a gas flow meter 52.

And the joint 10 is externally connected with a gas-liquid outlet of the re-feeding machine S. Preferably, the quick-change connector is adopted, so that the quick-change connector can be quickly connected and detached.

The pressure sensor 20 detects the pressure in the pipeline, and in the present embodiment, an electronic pressure sensor is used, but a pressure gauge may be used instead of the pressure sensor to adapt to manual operation.

The first valve 30, the check valve 31 and the second valve 33 are electromagnetic valves in the present embodiment, but manual valves may be used to accommodate manual operation.

The liquid storage tank 34 stores the standing-withdrawing liquid, and generally preferably adopts a cylindrical tank body, so that the inner surface of the formed tank body is cylindrical, the upper diameter and the lower diameter of the tank body are consistent, and the liquid level can be rapidly calculated through liquid level lifting.

The liquid level sensor 21 collects the liquid level in the liquid storage tank 34, and the liquid level sensor 21 is arranged in the liquid storage tank 34. . Considering that the standing liquid can disturb the liquid level sensor 21 when flowing into and out of the liquid storage tank 34, and further reduce the control precision, the upper end and the lower end of the liquid level sensor 21 are hinged with the liquid storage tank 34 respectively.

The gas-liquid outlet of the re-feeding machine, the joint 10, the pressure sensor 20 and the first valve 30 are communicated in sequence;

the first valve 30 is respectively communicated with a one-way valve 31 and a second valve 33;

the check valve 31 is communicated with the liquid storage tank 34;

the second valve 33 is in communication with the pressure pump 32 and the reservoir tank 34 in this order.

In the above embodiment, the first valve 30 may be omitted, however, it is found through practical tests that if only the check valve 31 or the second valve 33 is used to control the liquid flow, there is a problem that the control is not accurate due to the excessive liquid pressure, and therefore, the first valve 30 is provided to be linked with the check valve 31 or the second valve 33, one is used for rough flow adjustment, and the other is used for fine flow adjustment, so that the flow control accuracy can be increased.

The pressure sensor 20, the first valve 30, the one-way valve 31, the pressure pump 32, the second valve 33 and the liquid level sensor 21 are respectively in signal connection with the singlechip 40.

The three-way valve 51 is provided between and communicates with the pressure sensor 20 and the first valve 30, respectively, as a gas detecting and adjusting portion, and the three-way valve 51, the gas flow meter 52, and the gas tank 50 are communicated in this order.

The method for detecting liquid and gas quantity by using gas and liquid in a double feeder of the invention comprises the following steps,

s1, inclining the re-feeder until the standing liquid in the re-feeder submerges a gas-liquid outlet of the re-feeder;

s2, connecting the joint 10 with the gas-liquid outlet of the re-feeding machine, reading the pressure value P detected by the pressure sensor 201

S3, opening the first valve 30 and the one-way valve 31, closing the second valve 33, putting a certain amount of standing liquid into the liquid storage tank 34, closing the one-way valve 31, and reading the liquid level value H of the liquid level sensor 212And a pressure value P detected by the pressure sensor 202And calculates the amount of the standing-retreat liquid delta V in the liquid storage tank 342(ii) a Specifically, the amount of the standing-retreat liquid is increased by delta V2Can be obtained by multiplying the increment of the liquid level value by the volume of the cross section of the liquid storage tank 34;

since the volume of the stagnation liquid can be regarded as a constant value in both the shuttle and the reservoir tank 34, the discharge volume in the shuttle is Δ V2The space of the standing-retreat liquid can be regarded as being completely occupied by gas, so that the volume V of the original gas in the reciprocating machine can be calculated by the following formula1

P1V1=P2(V1+ΔV2);

Then the volume V of the original standing-retreat liquid in the re-feeding machine is calculated according to the following formula0

V0=VRated value-V1,VRated valueThe rated capacity of the re-feeding machine;

further passing through the standard value V of the stationary liquid in the re-feeding machineStandard of meritDetermining the volume V of the standing-retreat liquid to be supplementedSupplement device

VSupplement device=VStandard of merit-V0+ΔV2

Similarly, the volume V of the raw gas is obtained1And pressure P1The value can then be compared to a standard value for the gas in the recuperator to determine whether gas addition or gas bleed is required.

The method for adjusting the liquid and gas quantities by the gas-liquid of the reciprocating machine of the invention is further described below, and comprises the following steps,

s4, opening the second valve 33,the liquid in the liquid storage tank 34 is pumped back to the re-feeding machine through the pressure pump 32, and in the process, the liquid level value of the liquid level sensor 21 is read in real time until the volume of the liquid in the liquid storage tank 34 is reduced to be equal to the volume V of the liquid to be supplementedSupplement device

The gas conditioning method is as follows: firstly, the volume of the standing-retreat liquid in the re-feeding machine is adjusted to the standard quantity, and the volume V of the original gas in the re-feeding machine is obtained1And then calculating the amount of gas to be released or supplemented according to the set gas standard value of the re-feeding machine, righting the re-feeding machine until the standing liquid in the re-feeding machine is positioned below a gas-liquid outlet of the re-feeding machine, and supplementing the gas with a corresponding amount through a gas storage tank 50 or releasing the gas with a corresponding amount through a three-way valve 51.

In another embodiment, the present invention further provides a manual type double-feed machine gas-liquid detection and adjustment device, which is adapted to the situation that no power is supplied in the field, and specifically comprises a first manual valve 35, a second manual valve 36, a third manual valve 37, a manual pump 38, a flow meter 39 and a pressure gauge 22, wherein the pressure gauge 22 is arranged between and respectively communicated with the joint 10 and the first valve 30, the first manual valve 35 is arranged between and communicated with the pressure sensor 20 and the first valve 30, the flow meter 39 is communicated with the liquid storage tank 34, the second manual valve 36 is arranged between and communicated with the first manual valve 35 and the flow meter 39, and the first manual valve 35 is communicated with the third manual valve 37, the manual pump 38 and the flow meter 39 in sequence.

Specifically, the pressure gauge 22 is a mechanical pressure gauge, and can read the pressure value. The flow meter 39 is also a mechanical meter, and can read the flow value. The liquid level sensor 21 also adopts a mechanical liquid level meter, and the liquid level value can be read.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

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