Homogenizing and flow stabilizing system and control method
阅读说明:本技术 一种均化稳流系统及控制方法 (Homogenizing and flow stabilizing system and control method ) 是由 包玮 宋思远 熊焰来 高霖 包琦 郑智如 于 2020-07-09 设计创作,主要内容包括:本发明公开了一种均化稳流系统及控制方法,包含仓体,具有设置在仓体上方的下料管,所述下料管包括有竖直设置的进料管以及安装在进料管一端并形成有自由端的出料管,所述下料管上连接用于其自转调节的传动组件;以及辊压机,具有辊子,相邻所述辊子之间形成有用于挤压物料颗粒的辊子间隙,辊子间隙的中心点和出料口的中心点均位于所述进料管的中轴线上,所述辊压机上安装有用于检测辊子两端间隙的检测装置。本发明通过采用可实现实时调控的下料管,根据辊压机两侧辊子间隙的实时监测数据,对不同粒径分布的物料颗粒的落料区域进行有效的控制,从而起到有效的动态调节作用,从而降低了辊子的磨损以及提高了物料颗粒的挤压效果。(The invention discloses a homogenizing and flow-stabilizing system and a control method, wherein the homogenizing and flow-stabilizing system comprises a bin body and a discharging pipe arranged above the bin body, wherein the discharging pipe comprises a vertically arranged feeding pipe and a discharging pipe which is arranged at one end of the feeding pipe and is provided with a free end, and the discharging pipe is connected with a transmission assembly for self-rotation adjustment of the discharging pipe; and the roller press is provided with rollers, a roller gap for extruding material particles is formed between every two adjacent rollers, the central point of the roller gap and the central point of the discharge port are both positioned on the central axis of the feeding pipe, and the roller press is provided with a detection device for detecting the gaps between the two ends of the rollers. According to the invention, the blanking pipe capable of realizing real-time regulation and control is adopted, and the blanking areas of material particles with different particle size distributions are effectively controlled according to the real-time monitoring data of the roller gaps on the two sides of the roller press, so that the effective dynamic regulation effect is achieved, the abrasion of the rollers is reduced, and the extrusion effect of the material particles is improved.)
1. A homogenizing flow stabilization system, comprising:
the discharging device comprises a bin body, a discharging pipe and a discharging pipe, wherein the discharging pipe is arranged above the bin body and comprises a vertically arranged feeding pipe and a discharging pipe which is arranged at one end of the feeding pipe and is provided with a free end, and the discharging pipe is connected with a transmission assembly for autorotation adjustment of the discharging pipe; the device is also provided with a discharge hole arranged at the bottom of the bin body; and
the roller press is provided with rollers, a roller gap for extruding material particles is formed between every two adjacent rollers, the central point of the roller gap and the central point of the discharge port are both positioned on the central axis of the feeding pipe, and a detection device for detecting the gaps between the two ends of the rollers is mounted on the roller press.
2. The homogenizing flow stabilization system of claim 1, wherein: one end of the feeding pipe is arranged on the outer side of the top of the bin body, and a transmission assembly is connected to the outer side of the top of the bin body and is driven by the transmission assembly to drive the feeding pipe to rotate.
3. The homogenizing flow stabilization system of claim 1, wherein: the blanking pipe also comprises an adjusting pipe fitting arranged between the feeding pipe and the discharging pipe, and the adjusting pipe fitting is a flexible pipe.
4. The homogenizing flow stabilization system of claim 1, wherein: and the blanking pipe is provided with an adjusting component for adjusting the rotation direction, angle and frequency of the discharging pipe.
5. The homogenizing flow stabilization system of claim 4, wherein: the discharge pipe realizes the rotation angle adjustment on the vertical surface through the adjusting assembly, and a rotation angle adjusting range of 0-90 degrees is formed relative to the vertical direction of the feed pipe.
6. The homogenizing flow stabilization system of claim 4, wherein: the adjustment assembly comprises:
the supporting seat is fixedly connected to the outer wall of the feeding pipe;
a cylinder having a cylinder body and an output shaft, the bottom of the cylinder body being hinged to the support base, an
The sliding assembly is provided with a track fixedly connected to the discharge pipe and a sliding block connected to the track in a sliding mode, the track is arranged along the length direction of the discharge pipe, and the sliding block is connected with the end portion of an output shaft of the air cylinder in a rotating mode.
7. The homogenizing flow stabilization system of claim 1, wherein: the storehouse body sets up to toper tubular structure, and this toper tubular structure includes the vertical tubular structure that is located upper portion and sealing connection and the back taper structure that is located the lower part with it.
8. The homogenizing flow stabilization system of claim 1, wherein: the bin body is internally provided with a connecting frame, the outer side part of the connecting frame is fixedly connected on the inner wall of the bin body, and the central part of the connecting frame is sleeved on the outer wall of the feeding pipe in a hollow way through a bearing.
9. The homogenizing flow stabilization system of claim 1, wherein: the discharge pipe is a straight pipe fitting.
10. The homogenizing flow stabilization system of claim 1, wherein: the top of unloading pipe is installed the blanking pipe, and this blanking pipe is including first blanking mouth and the second blanking mouth with the inlet pipe intercommunication.
11. The homogenizing flow stabilization system of claim 3, wherein: the adjusting pipe is a corrugated pipe.
12. The control method of a homogenizing flow stabilization system according to any one of claims 1-11, characterized by comprising the steps of;
the method comprises the following steps: identifying the distance between the two ends of the adjacent rollers and calculating the roll gap deviation, wherein the roll gap distance at one end is set as S1, the roll gap distance at the other end is set as S2,
the roll gap deviation Delta S is | S1-S2 |;
step two: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation delta S until the roll gap deviation delta S is within an allowable error range;
step three: detecting the roll gap deviation Delta S again after a preset time period,
if the Delta S is within the allowable error range, the blanking pipe periodically moves along the rotation direction of the feeding pipe;
if the deltaS is beyond the allowable error range, repeating the step two.
13. The control method of the homogenizing flow stabilization system according to claim 11, wherein the second step comprises the following steps:
the method comprises the following steps: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation Delta S;
step two: comparing S1 and S2, the material particles with larger diameter in the blanking pipe are thrown to the edge above the end with small gap, and then the gap deviation Delta S is within the allowable error range.
14. The control method of a homogenizing flow stabilization system according to claim 11, wherein;
when Delta S is more than or equal to 0mm and less than or equal to 8mm, the blanking pipe moves periodically along the rotation direction of the feeding pipe, and the periodic movement comprises feeding pipe autorotation periodic movement and feeding pipe autorotation and discharging pipe rotation periodic movement;
when Delta S is more than or equal to 8mm and less than or equal to 30mm, the self-rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe are adjusted, so that the pipe opening part of the discharging pipe points to one side with a small roller gap, and material particles with larger diameters are thrown to the outermost side of the side.
Technical Field
The invention relates to the technical field of material particle homogenization, in particular to a homogenization flow stabilization system and a control method.
Background
The existing material weighing bin adopts a relatively single blanking pipe structure, generally adopts central vertical blanking, if material particles are unevenly mixed in different particle diameter intervals, the phenomenon of material particle segregation can occur in the weighing bin, so that a roll squeezer connected with the lower side has larger roll gap deviation, once the roll gap deviation exceeds a limit value, a serious roll deviation phenomenon can be formed, serious influence is caused on roll squeezer equipment, for example, uneven wear of a roll surface, damage of a main bearing, oil leakage of an oil cylinder or torque support damage and the like, the extrusion effect of the roll squeezer is poor under the condition, the maintenance cost is increased, the equipment running rate is reduced and the like.
Disclosure of Invention
The present invention is directed to a homogenizing flow stabilizing system and a control method thereof, so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a homogenizing flow stabilization system comprising:
the discharging device comprises a bin body, a discharging pipe and a discharging pipe, wherein the discharging pipe is arranged above the bin body and comprises a vertically arranged feeding pipe and a discharging pipe which is arranged at one end of the feeding pipe and is provided with a free end, and the discharging pipe is connected with a transmission assembly for autorotation adjustment of the discharging pipe; the device is also provided with a discharge hole arranged at the bottom of the bin body; and
the roller press is provided with rollers, a roller gap for extruding material particles is formed between every two adjacent rollers, the central point of the roller gap and the central point of the discharge port are both positioned on the central axis of the feeding pipe, and a detection device for detecting the gaps between the two ends of the rollers is mounted on the roller press.
One end of the feeding pipe is arranged on the outer side of the top of the bin body, and a transmission assembly is connected to the outer side of the top of the bin body and is driven by the transmission assembly to drive the feeding pipe to rotate.
The blanking pipe also comprises an adjusting pipe fitting arranged between the feeding pipe and the discharging pipe, and the adjusting pipe fitting is a flexible pipe.
And the blanking pipe is provided with an adjusting component for adjusting the rotation direction, angle and frequency of the discharging pipe.
The discharge pipe realizes the rotation angle adjustment on the vertical surface through the adjusting assembly, and a rotation angle adjusting range of 0-90 degrees is formed relative to the vertical direction of the feed pipe.
The adjustment assembly comprises:
the supporting seat is fixedly connected to the outer wall of the feeding pipe;
a cylinder having a cylinder body and an output shaft, the bottom of the cylinder body being hinged to the support base, an
The sliding assembly is provided with a track fixedly connected to the discharge pipe and a sliding block connected to the track in a sliding mode, the track is arranged along the length direction of the discharge pipe, and the sliding block is connected with the end portion of an output shaft of the air cylinder in a rotating mode.
The storehouse body sets up to toper tubular structure, and this toper tubular structure includes the vertical tubular structure that is located upper portion and sealing connection and the back taper structure that is located the lower part with it.
The bin body is internally provided with a connecting frame, the outer side part of the connecting frame is fixedly connected on the inner wall of the bin body, and the central part of the connecting frame is sleeved on the outer wall of the feeding pipe in a hollow way through a bearing.
The discharge pipe is a straight pipe fitting.
The top of unloading pipe is installed the blanking pipe, and this blanking pipe is including first blanking mouth and the second blanking mouth with the inlet pipe intercommunication.
The adjusting pipe is a corrugated pipe.
A control method of a homogenizing steady flow system comprises the following steps;
the method comprises the following steps: identifying the distance between the two ends of the adjacent rollers and calculating the roll gap deviation, wherein the roll gap distance at one end is set as S1, the roll gap distance at the other end is set as S2,
the roll gap deviation Delta S is | S1-S2 |;
step two: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation delta S until the roll gap deviation delta S is within an allowable error range;
step three: detecting the roll gap deviation Delta S again after a preset time period,
if the Delta S is within the allowable error range, the blanking pipe periodically moves along the rotation direction of the feeding pipe;
if the deltaS is beyond the allowable error range, repeating the step two.
The second step comprises the following steps:
the method comprises the following steps: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation Delta S;
step two: comparing S1 and S2, the material particles with larger diameter in the blanking pipe are thrown to the edge above the end with small gap, and then the gap deviation Delta S is within the allowable error range.
When Delta S is more than or equal to 0mm and less than or equal to 8mm, the blanking pipe moves periodically along the rotation direction of the feeding pipe, and the periodic movement comprises feeding pipe autorotation periodic movement and feeding pipe autorotation and discharging pipe rotation periodic movement;
when Delta S is more than or equal to 8mm and less than or equal to 30mm, the self-rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe are adjusted, so that the pipe opening part of the discharging pipe points to one side with a small roller gap, and material particles with larger diameters are thrown to the outermost side of the side.
According to the technical scheme, the blanking pipe capable of realizing real-time regulation and control is adopted, and the blanking areas of material particles with different particle size distributions are effectively controlled according to the real-time monitoring data of the roller gaps on the two sides of the roller press, so that an effective dynamic regulation effect is achieved, the roller gap deviation of the roller press is always in an allowable range, the roller abrasion is reduced, and the material particle extrusion effect is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing a state that material particles with corners are thrown on a discharging pipe after the discharging pipe is connected with an adjusting assembly according to the present invention;
FIG. 3 is a schematic view showing a material particle throwing state in which a discharging pipe and a feeding pipe are coaxially and vertically arranged after a discharging pipe is connected with an adjusting assembly according to the present invention;
FIG. 4 is a schematic view of the roll gap correction of the present invention;
FIG. 5 is a schematic view of the roll construction with roll gap deflection of the present invention;
FIG. 6 is a schematic view showing the layered distribution of particles for correcting the gap between the rolls after the particles of the material are thrown;
FIG. 7 is a schematic illustration of the directional shedding of material particles in the vertical state of the tapping pipe according to the invention;
FIG. 8 is a schematic illustration of the present invention of a periodically autorotating feed pipe in combination with a periodically rotating projectile of the discharge pipe;
FIG. 9 is a schematic view of a discharge tube of the present invention for directionally projecting particles of a material;
FIG. 10 is a schematic view of the periodically rotating particles of the material being thrown by the feeding tube when the discharge tube of the present invention has a corner angle.
In the figure: the device comprises a bin body 1, a blanking chamber 11, a motor 2, a chain 3, a blanking pipe 4, a first blanking port 41, a second blanking port 42, a connecting frame 5, a bearing 51, a base 6, a
Detailed Description
Hereinafter, embodiments of the homogenizing flow stabilization and control method of the present invention will be described in detail with reference to the accompanying drawings.
According to an aspect of the embodiment of the present invention, a homogenizing and flow stabilizing system is provided, the homogenizing and flow stabilizing system comprises a silo body 1 and a roller press 9 located at the bottom of the silo body 1, material particles are discharged into the silo body 1 through a
1: the material particles falling into the roller gap 92 are uniformly distributed, and the extrusion effect of the roller press is prevented from being reduced due to the roller gap deviation of the roller gap 92 at the two ends;
2: if the roll gap deviation exists, the self-correction of the roll gap 92 is realized through control, so that the use effect of the roll squeezer 9 is ensured.
In practice, the material particles generally charged into the bin 1 include a plurality of interval particle sizes, and the small-
Therefore, the invention provides a homogenizing and flow stabilizing system and a control method, which are concretely as follows;
according to an aspect of the embodiment of the present invention, there is provided a homogenizing and flow stabilizing system, which comprises a bin 1 and a roller press 9, wherein the bin 1 has a
1: the rotation of
2: the
the rotation angle is set to be alpha,
when α is 0 °, referring to fig. 3, at this time, since the
When alpha is more than 0 and less than or equal to 90 degrees, referring to fig. 2, the horizontal displacement distance of the
The roller press 9 is provided with two rollers 91, a roller gap 92 for extruding material particles is formed between the two rollers 91, meanwhile, the roller gap 92 is positioned right below the discharge port 12, the central point of the roller gap 92 and the central point of the discharge port 12 are both positioned on the central axis of the
The core of the invention lies in that the effect of throwing the particles in different particle size intervals to a required position is achieved by controlling the autorotation of the feeding
As shown in fig. 1, 4, 5 and 6, in fig. 1, a material particle group 15 which is dynamically stacked after being sprinkled is formed at the bottom of the blanking chamber 11 of the bin body 1, and it can be understood by those skilled in the art that after the sprinkling is controlled, the
The invention relates to a plurality of blanking adjusting modes of a blanking
referring to fig. 7, the discharging
Referring to fig. 8, in the embodiment, the feeding
Referring to fig. 9, the discharging
Referring to fig. 10, the discharging
Further, the one end setting of
Further, the blanking
In the present invention, an adjusting assembly 8 is further provided, and the adjusting assembly 8 is used for adjusting the rotation direction, angle and frequency of the discharging
the adjusting part contains supporting
As shown in fig. 1, the storehouse body 1 sets up to toper tubular structure, this toper tubular structure includes the vertical tubular structure that is located the upper portion and with it sealing connection and the back taper structure that is located the lower part, its effect lies in, because the most of unloading
In order to effectively improve the structural stability of the
In addition, in order to ensure that the discharging
After the homogenization and flow stabilization system performs extrusion through the roller press 9, the extruded particles are processed again through subsequent equipment, wherein a part of the coarser particles will again enter the homogenizing and flow stabilizing system through the blanking
The homogenization steady flow system adopted by the invention adopts a control method of the homogenization steady flow system, and the control method comprises the following steps;
the method comprises the following steps: identifying the distance between the two ends of the adjacent rollers and calculating the roll gap deviation, wherein the roll gap distance at one end is set as S1, the roll gap distance at the other end is set as S2,
the roll gap deviation Delta S is | S1-S2 |;
step two: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation delta S until the roll gap deviation delta S is within an allowable error range;
step three: detecting the roll gap deviation Delta S again after a preset time period,
if the Delta S is within the allowable error range, the blanking pipe periodically moves along the rotation direction of the feeding pipe;
if the deltaS is beyond the allowable error range, repeating the step two.
Further, the second step includes the following steps:
the method comprises the following steps: adjusting the rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe according to the roll gap deviation Delta S;
step two: comparing S1 and S2, the material particles with larger diameter in the blanking pipe are thrown to the edge above the end with small gap, and then the gap deviation Delta S is within the allowable error range.
Further, when Delta S is more than or equal to 0mm and less than or equal to 8mm, the blanking pipe moves periodically along the rotation direction of the feeding pipe, and the periodic movement comprises feeding pipe autorotation periodic movement and feeding pipe autorotation and discharging pipe rotation periodic movement; when Delta S is more than or equal to 8mm and less than or equal to 30mm, the self-rotation angle of the feeding pipe or/and the rotation angle of the discharging pipe are adjusted, so that the pipe opening part of the discharging pipe points to one side with a small roller gap, and material particles with larger diameters are thrown to the outermost side of the side. It should be noted that the present embodiment is not limited to the range of Δ S in the implementation, and is only applicable to the application of the roll press 9 commonly available in the market and plays an explanatory role.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
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