Full automated inspection production line of electronic product
阅读说明：本技术 一种电子产品全自动检测生产线 (Full automated inspection production line of electronic product ) 是由 赖海六 于 2020-07-01 设计创作，主要内容包括：本发明提供的一种电子产品全自动检测生产线,包括上料装置、检测装置、分料装置、下料装置、第一传送装置和第二传送装置；所述上料装置设置于所述检测装置的检测入口,以拾取待检测电子产品放置于所述检测装置内；所述检测装置设置于所述第一传送装置的一端；所述分料装置设置于所述检测装置的出口端,且位于所述第一传送装置和所述第二传送装置上；经所述检测装置检测不合格的电子产品由所述分料装置从所述第一传送装置上分离至所示第二传送装置；所述下料装置设置于所述第一传送装置的另一端,以拾取检测合格的电子产品。整个检测过程无需人工参与,大大提高了检测效率,产能提高的同时检测误差也极大的减少。(The invention provides a full-automatic detection production line of electronic products, which comprises a feeding device, a detection device, a material distribution device, a discharging device, a first conveying device and a second conveying device, wherein the feeding device is arranged on the feeding device; the feeding device is arranged at a detection inlet of the detection device so as to pick up an electronic product to be detected and place the electronic product in the detection device; the detection device is arranged at one end of the first conveying device; the material distribution device is arranged at the outlet end of the detection device and is positioned on the first conveying device and the second conveying device; the electronic products which are detected to be unqualified by the detection device are separated from the first conveying device to the second conveying device by the material distributing device; the blanking device is arranged at the other end of the first conveying device to pick up electronic products qualified in detection. The whole detection process does not need manual participation, the detection efficiency is greatly improved, and the detection error is greatly reduced while the productivity is improved.)
1. A full-automatic detection production line for electronic products is characterized by comprising a feeding device, a detection device, a material distribution device, a discharging device, a first conveying device and a second conveying device;
the feeding device is arranged at a detection inlet of the detection device so as to pick up an electronic product to be detected and place the electronic product in the detection device;
the detection device is arranged at one end of the first conveying device to detect the electronic product to be detected;
the first conveying device is used for conveying the detected electronic products;
the material distribution device is arranged at the outlet end of the detection device and is positioned on the first conveying device and the second conveying device;
the electronic products which are detected to be unqualified by the detection device are separated from the first conveying device to the second conveying device by the material distributing device;
the blanking device is arranged at the other end of the first conveying device to pick up electronic products qualified in detection.
2. The full-automatic detection production line of electronic products according to claim 1, wherein the feeding device, the distributing device and the discharging device are respectively provided with a picking assembly;
the picking assembly comprises a bracket, a plurality of adsorption plates and a plurality of fixing plates;
the bracket is correspondingly arranged on the feeding device, the distributing device and the discharging device;
one ends of the fixing plates are arranged on the bracket at intervals;
each adsorption plate is correspondingly and fixedly connected with the other end of one fixing plate;
the adsorption plate is used for adsorbing electronic products.
3. The full-automatic detection production line of electronic products as claimed in claim 2, wherein the picking component on the loading device further comprises a spacing adjustment assembly;
the interval adjusting assembly comprises a motor, a screw rod module, a sliding rail and a driving plate;
the sliding rail is vertically arranged on the bracket;
the driving plate can be arranged on the sliding rail in a vertically sliding mode;
the screw rod module is fixed on the bracket, and the free end of the screw rod module is fixedly connected with the driving plate;
the motor is fixed on the bracket and used for driving the screw rod module to act;
the driving plate is provided with sliding chutes with different inclination angles at intervals;
the fixing plates can be arranged on the bracket in a left-right sliding mode, and different fixing plates are correspondingly connected with one sliding chute in a sliding mode;
under the action of the driving plate, the distance between the adjacent fixing plates can be simultaneously increased or reduced.
4. The full-automatic detection production line of electronic products according to claim 2, wherein the picking component on the material separating device further comprises a plurality of lifting cylinders;
the lifting cylinders are arranged on the bracket at intervals;
different movable ends of the lifting cylinders are correspondingly and fixedly connected with one fixing plate.
5. The full-automatic detection production line of electronic products according to claim 2 or 4, wherein the material separating device further comprises a driving device and a guide rail;
two ends of the guide rail are respectively arranged on the first conveying device and the second conveying device;
the bracket on the material distributing device is slidably arranged on the guide rail;
the driving device is arranged on the bracket and used for driving the bracket to move along the guide rail.
6. The full-automatic detection production line of electronic products according to claim 1, wherein the detection device comprises a positioning assembly, a measuring unit and a linear motion module;
the positioning assembly comprises a plurality of positioning cylinders;
the positioning cylinders are arranged at intervals along two sides of the conveying direction of the first conveying device, and the positioning cylinders on two sides of the first conveying device are correspondingly arranged;
the linear motion module is arranged above the positioning component;
the measuring unit is fixedly arranged at the movable end of the linear motion module.
7. The full-automatic detection production line of electronic products as claimed in claim 6, wherein the measuring unit comprises a line scanning laser and a line scanning camera;
the linear motion module comprises a linear motor and a grating ruler;
the linear motor is arranged on the first conveying device, and the moving direction of the linear motor is parallel to the conveying direction of the first conveying device;
the line scanning laser instrument and the line scanning camera are respectively fixed on the moving end of the linear motor;
the grating ruler is arranged on the linear motor.
8. The full-automatic detection production line of electronic products according to claim 1, wherein a jacking device is arranged below the first conveying device;
when the detection device finishes detecting the electronic product to be detected, the first conveying device is lifted for a preset distance under the action of the jacking device so as to support the detected electronic product.
9. The full-automatic detection production line of electronic products as claimed in claim 1, wherein a plurality of sorting devices and a plurality of material taking areas are arranged on the second conveying device;
the plurality of material taking areas are arranged at intervals along the conveying direction of the second conveying device;
different sorting devices are correspondingly connected with one material taking area;
the sorting device is arranged on the second conveying device and is used for sorting unqualified electronic products with different grades;
the classification device is electrically connected with the detection device.
10. The full-automatic detection production line of electronic products according to claim 2, wherein the feeding device and the discharging device respectively comprise a manipulator;
and different movable ends of the mechanical arms are correspondingly connected with a picking assembly of the feeding device and a picking assembly of the discharging device.
Technical Field
The invention relates to the technical field of detection tools, in particular to a full-automatic detection production line for electronic products.
Background
With the increasing diversification and complexity of product varieties, the detection method for detecting the product quality by naked eyes by quality inspection personnel cannot meet the current industrialized requirements, and especially the appearance size of electronic products is too high, so that subsequent processing and assembly problems can be caused due to the overhigh false judgment rate of the naked eyes. In addition, the traditional manual quality detection method has low detection efficiency, so that the production capacity of products is low.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the full-automatic detection production line for the electronic products is provided, and the detection efficiency is improved.
In order to solve the technical problems, the invention adopts the technical scheme that:
a full-automatic detection production line for electronic products comprises a feeding device, a detection device, a material distribution device, a discharging device, a first conveying device and a second conveying device;
the feeding device is arranged at a detection inlet of the detection device so as to pick up an electronic product to be detected and place the electronic product in the detection device;
the detection device is arranged at one end of the first conveying device to detect the electronic product to be detected;
the first conveying device is used for conveying the detected electronic products;
the material distribution device is arranged at the outlet end of the detection device and is positioned on the first conveying device and the second conveying device;
the electronic products which are detected to be unqualified by the detection device are separated from the first conveying device to the second conveying device by the material distributing device;
the blanking device is arranged at the other end of the first conveying device to pick up electronic products qualified in detection.
The invention has the beneficial effects that: the invention provides a full-automatic detection production line of electronic products, which comprises a feeding device, a detection device, a material distribution device, a discharging device, a first conveying device and a second conveying device, wherein the feeding device can automatically pick up electronic products to be detected and place the electronic products in the detection device, the first conveying device can convey the detected electronic products out, the material distribution device separates unqualified electronic products from the first conveying device to the second conveying device, and the first conveying device conveys the qualified electronic products to a discharging area and the discharging device completes discharging. Whole testing process need not artifical the participation, has improved detection efficiency greatly, and the productivity improves and also detects the error and is less than artifical the detection far away.
Drawings
FIG. 1 is a first schematic view of a fully automatic inspection line for electronic products according to an embodiment of the present invention;
FIG. 2 is a second schematic view of a fully automatic inspection line for electronic products according to an embodiment of the present invention;
FIG. 3 is a third schematic view of a fully automatic inspection production line for electronic products according to an embodiment of the present invention;
FIG. 4 is a schematic view of a feeding process of a full-automatic electronic product inspection line according to an embodiment of the present invention;
FIG. 5 is a schematic diagram illustrating a material distribution and discharge of a full-automatic electronic product detection production line according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a feeding device of a full-automatic electronic product detection production line according to an embodiment of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 3;
FIG. 8 is a partial enlarged view of B in FIG. 2;
FIG. 9 is an enlarged view of a portion C of FIG. 6;
FIG. 10 is an enlarged view of a portion D of FIG. 6;
FIG. 11 is an enlarged view of a portion E of FIG. 2;
description of reference numerals:
1. a feeding device; 2. a detection device; 3. a material distributing device; 4. a blanking device; 5. a first conveying device; 6. a second conveying device; 7. a support; 8. an adsorption plate; 9. a fixing plate; 10. a motor; 11. a screw rod module; 12. a slide rail; 13. a drive plate; 14. a chute; 15. a lifting cylinder; 16. a drive device; 17. a guide rail; 18. positioning the air cylinder; 19. a line scanning laser; 20. a line scan camera; 21. a linear motor; 22. a material taking area; 23. a manipulator; 24. loading a pallet; 25. blanking a pallet; 26. a tank chain.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 11, a full-automatic detection production line for electronic products includes a feeding device, a detecting device, a distributing device, a discharging device, a first conveying device and a second conveying device;
the feeding device is arranged at a detection inlet of the detection device so as to pick up an electronic product to be detected and place the electronic product in the detection device;
the detection device is arranged at one end of the first conveying device to detect the electronic product to be detected;
the first conveying device is used for conveying the detected electronic products;
the material distribution device is arranged at the outlet end of the detection device and is positioned on the first conveying device and the second conveying device;
the electronic products which are detected to be unqualified by the detection device are separated from the first conveying device to the second conveying device by the material distributing device;
the blanking device is arranged at the other end of the first conveying device to pick up electronic products qualified in detection.
From the above description, the beneficial effects of the present invention are: the invention provides a full-automatic detection production line of electronic products, which comprises a feeding device, a detection device, a material distribution device, a discharging device, a first conveying device and a second conveying device, wherein the feeding device can automatically pick up electronic products to be detected and place the electronic products in the detection device, the first conveying device can convey the detected electronic products out, the material distribution device separates unqualified electronic products from the first conveying device to the second conveying device, and the first conveying device conveys the qualified electronic products to a discharging area and the discharging device completes discharging. Whole testing process need not artifical the participation, has improved detection efficiency greatly, and the productivity improves and also detects the error and is less than artifical the detection far away.
Furthermore, the feeding device, the distributing device and the discharging device are respectively provided with a picking assembly;
the picking assembly comprises a bracket, a plurality of adsorption plates and a plurality of fixing plates;
the bracket is correspondingly arranged on the feeding device, the distributing device and the discharging device;
one ends of the fixing plates are arranged on the bracket at intervals;
each adsorption plate is correspondingly and fixedly connected with the other end of one fixing plate;
the adsorption plate is used for adsorbing electronic products.
According to the above description, the adoption of the picking mode of adsorption by the adsorption plate can reduce the mechanical damage to the appearance of the electronic product in the picking process to the maximum extent; secondly, the absorption pickup mode has low requirement on the overall dimension of the product and has strong adaptability. Moreover, the design of a plurality of adsorption plates can realize that a plurality of electronic products can be picked up at one time and detected.
Further, the picking part on the feeding device further comprises an interval adjusting assembly;
the interval adjusting assembly comprises a motor, a screw rod module, a sliding rail and a driving plate;
the sliding rail is vertically arranged on the bracket;
the driving plate can be arranged on the sliding rail in a vertically sliding mode;
the screw rod module is fixed on the bracket, and the free end of the screw rod module is fixedly connected with the driving plate;
the motor is fixed on the bracket and used for driving the screw rod module to act;
the driving plate is provided with sliding chutes with different inclination angles at intervals;
the fixing plates can be arranged on the bracket in a left-right sliding mode, and different fixing plates are correspondingly connected with one sliding chute in a sliding mode;
under the action of the driving plate, the distance between the adjacent fixing plates can be simultaneously increased or reduced.
The working principle is as follows: the interval of the different adsorption plates of the feeding device can be adjusted so as to separate different electronic products to be detected, thereby ensuring the detection accuracy. When the distance needs to be adjusted, the motor drives the screw rod of the screw rod module to rotate, so that the movable end of the screw rod module is driven to move up and down, and the driving plate and the movable end of the screw rod module move up and down due to the fact that the driving plate is fixedly connected with the movable end of the screw rod module; because the interval is equipped with the spout that inclination is different on the drive plate, the spout of slope is with the reciprocating of drive plate change into the removal about the fixed plate, and then carries out the alternate change between the different adsorption plates.
According to the above description, the interval-adjustable arrangement of the different adsorption plates of the feeding device can separate different electronic products, so that the detection is avoided, the electronic products are mutually influenced, and the detection accuracy is reduced.
Further, the picking part on the material distributing device also comprises a plurality of lifting cylinders;
the lifting cylinders are arranged on the bracket at intervals;
different movable ends of the lifting cylinders are correspondingly and fixedly connected with one fixing plate.
According to the above description, the lifting cylinder can pick up the electronic product which is detected to be unqualified, so that the electronic product is separated from the conveying surface of the first conveying device.
Furthermore, the material distributing device also comprises a driving device and a guide rail;
two ends of the guide rail are respectively arranged on the first conveying device and the second conveying device;
the bracket on the material distributing device is slidably arranged on the guide rail;
the driving device is arranged on the bracket and used for driving the bracket to move along the guide rail.
From the above description, the arrangement of the driving device and the guide rail can realize the purpose of transporting unqualified electronic products from the first conveying device to the second conveying device, so as to achieve the separation.
Furthermore, the detection device comprises a positioning assembly, a measuring unit and a linear motion module;
the positioning assembly comprises a plurality of positioning cylinders;
the positioning cylinders are arranged at intervals along two sides of the conveying direction of the first conveying device, and the positioning cylinders on two sides of the first conveying device are correspondingly arranged;
the linear motion module is arranged above the positioning component;
the measuring unit is fixedly arranged at the movable end of the linear motion module.
According to the above description, the arrangement of the positioning cylinder can ensure that the electronic product to be detected has an accurate positioning reference in the detection device, and the accuracy and reliability of detection are ensured.
Further, the measuring unit comprises a line scanning laser and a line scanning camera;
the linear motion module comprises a linear motor and a grating ruler;
the linear motor is arranged on the first conveying device, and the moving direction of the linear motor is parallel to the conveying direction of the first conveying device;
the line scanning laser instrument and the line scanning camera are respectively fixed on the moving end of the linear motor;
the grating ruler is arranged on the linear motor.
As can be seen from the above description, the line scanning laser is used to detect the flatness of the electronic product, and the line scanning camera is used to detect the size and the angle of the electronic product; the two types of detection equipment have the advantages of high precision, high detection speed and the like. The linear motion module adopts linear electric motor to combine grating chi, and linear electric motor can guarantee when measuring that measuring unit removes fast and steadily, and grating chi can carry out accurate location to the movement axis.
Furthermore, a jacking device is arranged below the first conveying device;
when the detection device finishes detecting the electronic product to be detected, the first conveying device is lifted for a preset distance under the action of the jacking device so as to support the detected electronic product.
As can be seen from the above description, the lifting device can lift the first conveying device to lift the detected electronic product from the detection platform of the detection device, and convey the detected electronic product to the next station.
Furthermore, a plurality of sorting devices and a plurality of material taking areas are arranged on the second conveying device;
the plurality of material taking areas are arranged at intervals along the conveying direction of the second conveying device;
different sorting devices are correspondingly connected with one material taking area;
the sorting device is arranged on the second conveying device and is used for sorting unqualified electronic products with different grades;
the classification device is electrically connected with the detection device.
As can be seen from the above description, the sorting device can sort the unqualified products according to the unqualified degree, so as to facilitate the subsequent rework maintenance.
Furthermore, the feeding device and the discharging device respectively comprise a manipulator;
and different movable ends of the mechanical arms are correspondingly connected with a picking assembly of the feeding device and a picking assembly of the discharging device.
According to the description, the manipulator has the characteristic of high flexibility, the electronic product can be accurately picked up at a station and placed on the next station, and the action of finishing feeding or discharging repeatedly does not have large errors.
Referring to fig. 1 to 11, a first embodiment of the present invention is:
a full-automatic detection production line for electronic products comprises a feeding device 1, a
the feeding device 1 is arranged at a detection inlet of the
the
the first conveying device 5 is used for conveying the detected electronic products;
the
electronic products which are detected to be unqualified by the
the blanking device 4 is arranged at the other end of the first conveying device 5 to pick up qualified electronic products.
Wherein, the electronic product to be detected is stacked on the feeding pallet 24; the electronic products which are qualified after detection are stacked on the blanking
Referring to fig. 8, 9 and 11, in detail, the feeding device 1, the distributing
the pick-up assembly comprises a
the
one ends of a plurality of fixing
each
the
Wherein,
Fig. 8 is a schematic view of a partial structure of a pickup assembly of the
Specifically, the
Referring to fig. 8, specifically, the picking member of the
a plurality of lifting cylinders 15 are arranged on the
the movable ends of different lifting cylinders 15 are correspondingly fixedly connected with a fixing
Wherein, a plurality of lift cylinders 15 are controlled by the same controller in a unified way, and the action uniformity of a plurality of lift cylinders 15 is ensured.
Referring to fig. 8, specifically, the
two ends of the guide rail 17 are respectively arranged on the first conveying device 5 and the second conveying
the
the driving device 16 is disposed on the
Specifically, a gear is rotatably arranged on one side of the
Referring to fig. 3, 4 and 7, in detail, the detecting
the positioning assembly includes a plurality of positioning cylinders 18;
the positioning cylinders 18 are arranged at intervals along two sides of the conveying direction of the first conveying device 5, and the positioning cylinders 18 on the two sides of the first conveying device 5 are correspondingly arranged;
the linear motion module is arranged above the positioning component;
the measuring unit is fixedly arranged at the movable end of the linear motion module.
Wherein, the action of the positioning air cylinders 18 is controlled by the controller in a unified way, so that the positioning reference of each positioning air cylinder 18 is the same.
Referring to fig. 4, specifically, the measuring unit includes a line-scan laser 19 and a line-scan camera 20;
the linear motion module comprises a
the
the line scanning laser instrument 19 and the line scanning camera 20 are respectively fixed on the moving end of the
the grating ruler is arranged on a motor of the
The electrical connecting lines of the line scanning laser instrument 19 and the line scanning camera 20 are arranged in the
Specifically, a jacking device is arranged below the first conveying device 5;
when the
Wherein, jacking device can adopt hydraulic stem or cylinder, and it belongs to comparatively ripe prior art to realize jacking operation through hydraulic stem or cylinder specifically, so no longer too much repeated description here.
Referring to fig. 1 to 3, specifically, the feeding device 1 and the discharging device 4 further include a
the movable ends of
Specifically, the
Referring to fig. 1 to 11, a second embodiment of the present invention is:
in the embodiment, on the basis of the first embodiment, an interval adjusting component is additionally arranged on the picking part on the feeding device 1;
referring to fig. 6, 9 and 10, in detail, the interval adjusting assembly includes a motor 10, a lead screw module 11, a slide rail 12 and a driving plate 13;
the slide rail 12 is vertically arranged on the
the driving plate 13 can be arranged on the slide rail 12 in a vertical sliding manner;
the screw rod module 11 is fixed on the
the motor 10 is fixed on the
the driving plate 13 is provided with sliding chutes 14 with different inclination angles at intervals;
the fixing
the spacing between adjacent fixing
The motor 10 drives the lead screw on the lead screw module 11 to rotate through the synchronous belt, and the specific connection mode belongs to the mature prior art, so that redundant description is not repeated here.
Wherein, each fixing
Referring to fig. 1 to 11, a third embodiment of the present invention is:
in the embodiment, on the basis of the first embodiment or the second embodiment, a classification function is added on the second conveying
referring to fig. 1, 2, 3 and 5, specifically, the second conveying
a plurality of material taking areas 22 are arranged at intervals along the conveying direction of the second conveying
the different sorting devices are correspondingly connected with a material taking area 22;
the sorting device is arranged on the second conveying
the sorting device is electrically connected to the
Wherein, sorter can adopt and block the cylinder, is equipped with one on every position of getting material district 22 and blocks the cylinder, and when different unqualified electronic product conveys the position of corresponding getting material district 22, block the cylinder and block its corresponding unqualified electronic product and block to corresponding getting material district 22. The working principle and the executing mechanism of the sorting device belong to the mature prior art, and therefore, redundant description is omitted here.
In summary, the full-automatic detection production line for electronic products provided by the invention comprises a feeding device, a detection device, a material distribution device, a blanking device, a first conveying device and a second conveying device, wherein the feeding device can automatically pick up electronic products to be detected and place the electronic products in the detection device, the first conveying device can convey the detected electronic products out, the material distribution device separates unqualified electronic products from the first conveying device to the second conveying device, and the first conveying device conveys the qualified electronic products to a blanking area and the blanking device completes blanking. The picking mode of adsorption by the adsorption plate can reduce mechanical damage to the appearance of the electronic product to the maximum extent in the picking process; secondly, the absorption pickup mode has low requirement on the overall dimension of the product and has strong adaptability. Moreover, the design of a plurality of adsorption plates can realize once only picking up a plurality of electronic product to detect, increased single detection quantity, improved detection efficiency. Meanwhile, the distance between the different adsorption plates of the feeding device can be adjusted, so that the feeding device can adapt to electronic products of different sizes. Whole testing process need not artifical the participation, has improved detection efficiency greatly, and the productivity improves and also detects the error and is less than artifical the detection far away.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.
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