Combined boring machine and boring processing method
阅读说明:本技术 一种组合镗床及镗孔加工方法 (Combined boring machine and boring processing method ) 是由 林智敏 洪培英 丁革新 吴宝霖 于 2020-07-16 设计创作,主要内容包括:本发明公开一种组合镗床及镗孔加工方法,包括底座、至少两个刀杆和夹紧定位装置,至少两个所述刀杆平行间隔设置并可自转和同时沿着刀杆轴向运动;所述底座上设置有用于安装固定待加工基座的夹紧定位装置;每一所述刀杆上可拆卸固定安装有第一镗刀和第二镗刀;所述待加工基座的第一导向段外侧设有用于安装第一镗刀的第一安装空间,所述待加工基座的第二导向段外侧设有用于安装第二镗刀的第二安装空间。与现有技术相比,本发明通过设置第一镗刀和第二镗刀分别从导向孔两端对第一导向段和第二导向段进行镗孔加工,无需转动待加工基座,保证了导向孔之间的平行度和同一导向孔内的第一导向段和第二导向段的同轴度。(The invention discloses a combined boring machine and a boring processing method, which comprise a base, at least two cutter bars and a clamping and positioning device, wherein the at least two cutter bars are arranged in parallel at intervals and can rotate and move axially along the cutter bars simultaneously; the base is provided with a clamping and positioning device for installing and fixing a base to be processed; each cutter bar is detachably and fixedly provided with a first boring cutter and a second boring cutter; and a first mounting space for mounting a first boring cutter is arranged on the outer side of the first guide section of the base to be processed, and a second mounting space for mounting a second boring cutter is arranged on the outer side of the second guide section of the base to be processed. Compared with the prior art, the first guide section and the second guide section are respectively bored from two ends of the guide hole by arranging the first boring cutter and the second boring cutter, a base to be machined does not need to be rotated, and the parallelism between the guide holes and the coaxiality of the first guide section and the second guide section in the same guide hole are ensured.)
1. The combined boring machine is characterized by comprising a base, at least two cutter bars and a clamping and positioning device, wherein the at least two cutter bars are arranged in parallel at intervals and can rotate and move along the axial direction of the cutter bars simultaneously; the base is provided with a clamping and positioning device for installing and fixing a base to be processed; each cutter bar is detachably and fixedly provided with a first boring cutter and a second boring cutter; and a first mounting space for mounting a first boring cutter is arranged on the outer side of the first guide section of the base to be processed, and a second mounting space for mounting a second boring cutter is arranged on the outer side of the second guide section of the base to be processed.
2. The combined boring machine as claimed in claim 1, wherein the base is fixedly provided with a first guide frame and a second guide frame respectively arranged at two ends of the guide hole, and the clamping and positioning device is arranged on the base between the first guide frame and the second guide frame; the first guide frame is provided with first support holes corresponding to the cutter bars one by one, and the second guide frame is provided with second support holes corresponding to the cutter bars one by one; each cutter bar can rotate and slide in the first support hole and the second support hole along the axial direction; the first installation space is arranged between the first guide frame and the base to be processed, and the second installation space is arranged between the second guide frame and the base to be processed.
3. The boring machine as claimed in claim 2, wherein a lubricating bushing is provided in each of said first and second support holes.
4. The combined boring machine as claimed in claim 1 or 2, wherein the number of said cutter bars is four.
5. The combined boring machine as claimed in claim 1, wherein the base is provided with a headstock for mounting the tool bar, the headstock being capable of rotating and moving the tool bar axially along the tool bar.
6. The gang boring machine of claim 5, wherein the tool bar is rotatably coupled to the headstock; the spindle box is arranged on the base in a sliding mode along the axis direction of the cutter bar.
7. The combined boring machine as claimed in claim 6, wherein the headstock is provided with first drive assemblies in one-to-one correspondence with the cutter bars, the first drive assemblies including first drive motors and reducers, the first drive motors being connected to input ends of the reducers, output ends of the reducers being connected to the cutter bars.
8. The combined boring machine as claimed in claim 6, wherein a slide carriage is mounted to the bottom of the headstock, a slide rail is provided on the base, the headstock is slidably connected to the slide rail by the slide carriage, and a second driving assembly for driving the headstock to move along the slide rail is provided between the headstock and the base.
9. The modular boring machine of claim 8 wherein the second drive assembly includes a lead screw rotatably coupled to the base and a traveling nut fixedly disposed on the headstock and coupled to the lead screw.
10. The combined boring machine as claimed in claim 1, wherein each of said cutter bars is provided with a first mounting hole for mounting a first boring cutter and a second mounting hole for mounting a second boring cutter.
Technical Field
The invention relates to the field of boring machines, in particular to a combined boring machine and a boring processing method.
Background
The stone processing equipment usually comprises a base for installing guide posts, wherein four
The conventional processing technology is that a boring machine processes one
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
The invention mainly aims to provide a combined boring machine and a boring method, which have the characteristic of improving the precision of boring on a base.
In order to achieve the above purpose, the solution of the invention is:
a combined boring machine comprises a base, at least two cutter bars and a clamping and positioning device, wherein the at least two cutter bars are arranged in parallel at intervals and can rotate and move axially along the cutter bars simultaneously; the base is provided with a clamping and positioning device for installing and fixing a base to be processed; each cutter bar is detachably and fixedly provided with a first boring cutter and a second boring cutter; and a first mounting space for mounting a first boring cutter is arranged on the outer side of the first guide section of the base to be processed, and a second mounting space for mounting a second boring cutter is arranged on the outer side of the second guide section of the base to be processed.
Furthermore, a first guide frame and a second guide frame which are respectively arranged at two ends of the guide hole are fixedly arranged on the base, and the clamping and positioning device is arranged on the base between the first guide frame and the second guide frame; the first guide frame is provided with first support holes corresponding to the cutter bars one by one, and the second guide frame is provided with second support holes corresponding to the cutter bars one by one; each cutter bar can rotate and slide in the first support hole and the second support hole along the axial direction; the first installation space is arranged between the first guide frame and the base to be processed, and the second installation space is arranged between the second guide frame and the base to be processed.
Furthermore, each first supporting hole and each second supporting hole are internally provided with a lubricating shaft sleeve.
Further, the number of the cutter bars is four.
Furthermore, a spindle box used for installing the cutter bar is arranged on the base, and the spindle box can drive the cutter bar to rotate and move axially along the cutter bar.
Further, the cutter bar is rotationally connected to the spindle box; the spindle box is arranged on the base in a sliding mode along the axis direction of the cutter bar.
Further, be provided with on the headstock with the first drive assembly of cutter arbor one-to-one, first drive assembly includes first driving motor and speed reducer, first driving motor with the input of speed reducer is connected, the output of speed reducer with the cutter arbor is connected.
Further, a sliding seat is installed at the bottom of the spindle box, a sliding rail is arranged on the base, the spindle box is connected to the sliding rail in a sliding mode through the sliding seat, and a second driving assembly for driving the spindle box to move along the sliding rail is arranged between the spindle box and the base.
Furthermore, the second driving assembly comprises a screw rod which is rotatably connected to the base and a movable nut which is fixedly arranged on the spindle box and connected with the screw rod.
Furthermore, each cutter bar is provided with a first mounting hole for mounting a first boring cutter and a second mounting hole for mounting a second boring cutter.
Further, the clamping and positioning device comprises a reference seat and a clamping mechanism; the base is fixedly arranged on the base, and the clamping mechanism is connected to the base; the base to be machined is placed on the upper surface of the reference seat, and the clamping mechanism is clamped on the base to be machined from top to bottom.
Further, the clamping mechanism comprises a fixed supporting seat, a pressing plate, a pressing bolt and an adjusting nut, the fixed supporting seat is connected to the reference seat, and two ends of the pressing plate are respectively arranged on the fixed supporting seat and the base to be processed; and a pressing bolt penetrates through the middle part of the pressing plate, the lower end of the pressing bolt is connected with the reference seat, and the adjusting nut is in threaded connection with the pressing bolt and abuts against the upper surface of the pressing plate.
Furthermore, the clamping and positioning device also comprises a first adjusting and abutting mechanism and a second adjusting and abutting mechanism;
the first adjusting abutting mechanism comprises a first abutting seat and a first abutting mechanism; the first abutting base is arranged on the reference base; the first abutting mechanism and the first abutting base respectively abut against two side end faces of the base to be processed in the axial direction of the guide hole;
the second adjusting abutting mechanism comprises a second abutting seat and a second abutting mechanism which are arranged on the reference seat; the second abutting mechanism and the second abutting base respectively abut against two side end faces of the base to be processed, wherein the side end faces are perpendicular to the axial direction of the guide hole.
Further, the second abutting seat is provided with an abutting rod, and the abutting head of the abutting rod and the base to be processed is in a spherical crown shape.
Further, the first abutting mechanism and the second abutting mechanism respectively comprise a fixed mounting seat, an adjusting screw rod, an abutting head and an adjusting hand wheel; the adjusting screw is in threaded connection with the fixed mounting seat, the head of the adjusting screw is provided with a ball head, and the abutting head is provided with a ball socket connected with the ball head; an adjusting hand wheel is arranged at the tail part of the adjusting screw rod; the axes of the adjusting screws of the first abutting mechanism and the second abutting mechanism are horizontally arranged and are vertical to each other.
Further, the reference base comprises a first base and a second base which are arranged on the base along the axial direction of the guide hole of the base to be processed, and the upper surface of the first base is lower than the upper surface of the second base; the second abutting seat and the second abutting mechanism are installed on the upper surface of the first base.
Further, the fixed mounting seat of the first abutting mechanism is fixedly arranged on the second guide frame.
A boring processing method comprises the following steps:
firstly, clamping and positioning a base to be machined, and simultaneously penetrating at least two cutter bars arranged in parallel through corresponding guide holes of the base to be machined;
secondly, a first boring cutter is arranged on the cutter bar close to the first guide section, and the cutter bar rotates to bore the first guide section of the guide hole; after the machining is finished, the cutter bar is withdrawn in the opposite direction, and the first boring cutter is detached;
mounting a second boring cutter on the cutter bar close to the second guide section, and boring the second guide section of the guide hole by rotating the cutter bar; after the machining is finished, the cutter bar is withdrawn in the opposite direction, and the second boring cutter is detached;
and fourthly, taking down the base to be processed from the guide hole of the base to be processed by the cutter bar.
Further, a first guide frame and a second guide frame are arranged at two ends of a guide hole of the base to be processed; the first guide frame is provided with first support holes corresponding to the cutter bars one by one, and the second guide frame is provided with second support holes corresponding to the cutter bars one by one; each cutter bar can rotate and slide in the first support hole and the second support hole along the axial direction; before the first guide section is machined, the first boring cutter is installed on the cutter bar in a first installation space, and the first boring cutter is taken down in the first installation space after boring machining; before the second guide section is machined and the second guide section is machined, the second boring cutter is installed on the cutter bar in the second installation space, and the second boring cutter is taken down in the second installation space after boring machining.
After adopting the structure, the combined boring machine and the boring processing method have the following beneficial effects that:
the method comprises the following steps that firstly, a base to be machined is fixed on a base through a clamping and positioning device, a first boring cutter is installed on a cutter bar, and the cutter bar rotates to bore a hole to machine a first guide hole; and after the first guide hole is machined, the cutter bar drives the first boring cutter to withdraw, and the first boring cutter is detached. When a second guide hole is machined, a second boring cutter is arranged on the cutter bar on the outer side of the second guide hole, and the cutter bar rotates to bore a hole to machine the second guide hole; after the second guide hole is machined, the cutter bar drives the second boring cutter to withdraw, and the second boring cutter is detached;
because at least two cutter bars are arranged in parallel at intervals and synchronously move along the direction of the cutter bars, the parallelism between the processed guide holes is ensured; the first guide section and the second guide section in the same guide hole are formed by processing the same cutter bar, and the base to be processed does not need to be rotated, so that the coaxiality of the first guide section and the second guide section is ensured.
Two, through setting up first leading truck and second leading truck, each the cutter arbor rotates simultaneously and sliding connection is in when the bore hole is processed in first supporting hole and the second supporting hole, has reduced the deformation that the cutter arbor bore hole was processed man-hour, is favorable to improving the precision of processing.
Compared with the prior art, the first guide section and the second guide section are respectively bored from two ends of the guide hole by arranging the first boring cutter and the second boring cutter, a base to be machined does not need to be rotated, and the parallelism between the guide holes and the coaxiality of the first guide section and the second guide section in the same guide hole are ensured.
Drawings
Fig. 1 is a schematic cross-sectional view of a pilot hole of a base to be processed.
Fig. 2 is a schematic front view of the present invention.
Fig. 3 is a schematic perspective view of the present invention.
Fig. 4 is a schematic perspective view of another embodiment of the present invention.
Fig. 5 and 6 are schematic perspective views of the headstock and the tool bar.
Fig. 7 is an enlarged schematic view of a portion a in fig. 6.
Fig. 8 and 9 are schematic perspective views of the base mounted on the base.
Fig. 10 is an enlarged schematic view of the structure at B in fig. 9.
Fig. 11 is a schematic cross-sectional view of the tightening mechanism.
Fig. 12 is an enlarged schematic view of the structure at C in fig. 11.
In the figure:
a
a base 1; a
a
a
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 5, the combined boring machine according to the present invention comprises a base 1, at least two
Thus, the invention relates to a combined boring machine and a boring method, a
Because at least two
Preferably, a
Preferably, a
Preferably, the number of said knife bars 2 is four. The number of the guide holes 200 on the base 100 to be processed is four, which are arranged at four corners of the base 100 to be processed. The cutter bars 2 are correspondingly arranged in parallel and correspond to the guide holes 200 on the base 100 to be processed in one-to-one correspondence.
Preferably, a
Preferably, the
Preferably, the
Preferably, a sliding
Preferably, each of the tool bars 2 is provided with a first mounting
Preferably, the clamping and
Preferably, the clamping mechanism 32 includes a fixed support base 321, a pressure plate 322, a pressing bolt 323 and an adjusting nut 324, the fixed support base 321 is connected to the reference base 31, and two ends of the pressure plate 322 are respectively disposed on the fixed support base 321 and the base 100 to be processed; a pressing bolt 323 penetrates through the middle of the pressing plate 322, the lower end of the pressing bolt 323 is connected with the reference base 31, and the adjusting nut 324 is in threaded connection with the pressing bolt 323 and abuts against the upper surface of the pressing plate 322. Thus, with the locking of the adjusting nut 324, since one end of the pressing plate 322 abuts against the fixed support seat 321, the other end of the pressing plate 322 can press the base 100 to be processed.
Preferably, the clamping and
The first adjusting abutting mechanism comprises a first abutting seat 33 and a first abutting mechanism; the first abutting base 33 is arranged on the reference base 31; the first abutting mechanism and the first abutting base 33 abut against two side end faces of the base 100 to be processed in the axial direction of the
the second adjusting abutting mechanism comprises a second abutting seat 34 and a second abutting mechanism which are arranged on the reference seat 31; the second abutting mechanism and the second abutting base 34 abut against two side end faces of the base 100 to be processed, which are perpendicular to the axial direction of the
Preferably, the second abutting base 34 is provided with an abutting rod 341, and the head of the abutting rod 341 abutting against the base 100 to be processed is a spherical crown shape. The first abutting base 33 has an abutting surface abutting against the base 100 to be processed, and the second abutting base 34 abuts against the base 100 to be processed through the spherical crown-shaped head, so that the position of the base 100 to be processed in the horizontal direction can be better determined.
Preferably, the first abutting mechanism and the second abutting mechanism both comprise a fixed mounting
Preferably, the reference seat 31 includes a
The invention also provides a boring processing method, which comprises the following steps:
firstly, clamping and positioning a
secondly, a first boring cutter is arranged on the
thirdly, a second boring cutter is arranged on the
and fourthly, the
The
Preferably, the
Compared with the prior art, the
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.