阅读说明：本技术 一种高品质帘布生产线 (High-quality cord fabric production line ) 是由 曾佳雄 于 2020-06-01 设计创作，主要内容包括：本发明提供了一种高品质帘布生产线,包括帘布储存装置(1)、帘布储布张力控制装置(2)、帘布定长输送及帘布截断装置(3)、吸附输送装置(4)、帘布自动接头装置(5)、拼接后输送带(6)、长爬坡输送带(11)和台车卷取装置(12),还包括第一帘布贴胶装置(8)、导向装置(9)和第二帘布贴胶装置(11)。本发明的有益效果是：实现帘布的正反面贴胶,从而提高帘布质量。(The invention provides a high-quality cord fabric production line which comprises a cord fabric storage device (1), a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a long climbing conveying belt (11) and a trolley coiling device (12), and further comprises a first cord fabric rubberizing device (8), a guide device (9) and a second cord fabric rubberizing device (11). The invention has the beneficial effects that: the front and back sides of the curtain cloth are pasted with the adhesive, so that the quality of the curtain cloth is improved.)

1. A high-quality cord fabric production line comprises a cord fabric storage device (1), a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a long climbing conveying belt (11) and a trolley coiling device (12), wherein the cord fabric storage device (1) is connected with the cord fabric storage tension control device (2), the cord fabric storage tension control device (2) is connected with the cord fabric fixed-length conveying and cutting device (3), the cord fabric fixed-length conveying and cutting device (3) is connected with the adsorption conveying device (4), the adsorption conveying device (4) is connected with the cord fabric automatic joint device (5), and the long climbing conveying belt (11) is connected with the trolley coiling device (12), the method is characterized in that:

the curtain fabric gluing machine also comprises a first curtain fabric gluing device (8) and a second curtain fabric gluing device (11);

the adsorption conveying device (4) is connected with the first cord fabric rubberizing device (8);

the first curtain cloth rubberizing device (8) is connected with the second curtain cloth rubberizing device (11);

a guide device (10) is arranged between the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11); after the curtain cloth passes through the guide device (10), the direction of the curtain cloth is reversed;

the curtain cloth rubberizing device is connected with the long climbing conveyer belt (11);

the conveying sequence of the cord fabric sequentially comprises a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a first cord fabric rubberizing device (8), a second cord fabric rubberizing device (11), a long climbing conveying belt (11) and a trolley coiling device (12).

2. A high quality cord production line according to claim 1, wherein: the first cord fabric rubberizing device (8) comprises a support frame, a film guiding mechanism, a film wrapping and rubberizing mechanism, a film disc and a conveying belt; the conveying belt is arranged on the supporting frame; the film guiding mechanism, the film disc and the film wrapping and pasting mechanism are arranged on the supporting frame; the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11) are identical in structure;

the position of the second curtain cloth rubberizing device (11) is arranged opposite to that of the first curtain cloth rubberizing device (8).

3. A high quality cord production line according to claim 2, characterized in that: a bracket is further arranged between the second curtain cloth rubberizing device (11) and the long climbing conveyor belt (11).

4. A high quality cord production line according to claim 2, characterized in that: the double-station cord fabric reverse side rubberizing piece sticking device (7) is further included; the double-station cord fabric reverse side film pasting device (7) comprises a support frame, a film guiding mechanism, a film wrapping and pasting mechanism, a film disc and a conveying belt.

5. A high quality cord production line according to any one of claims 1 to 4, wherein: the device also comprises a quality detection mechanism; the quality detection mechanism detects the quality of the adhesive tape pasted on the curtain cloth.

6. A high quality cord production line according to any one of claims 1 to 4, wherein: a curtain cloth supporting device is arranged between the spliced conveying belt and the curtain cloth rubberizing device; a curtain cloth supporting device is arranged between the guiding device (10) and the first curtain cloth rubberizing device (8).

7. A high quality cord production line according to any one of claims 1 to 4, wherein: and a cord fabric hot puncturing device (9) is arranged between the first cord fabric rubberizing device (8) and the second cord fabric rubberizing device (11).

8. A high quality cord production line according to any one of claims 1 to 4, wherein: the second curtain cloth rubberizing device (11) is arranged below the long climbing conveying belt (11).

9. A high quality cord production line according to any one of claims 1 to 4, wherein: the number of the trolley winding devices (12) is two.

10. A high quality cord production line according to claim 9, wherein: one of the trolley coiling devices (12) is arranged below the long climbing conveyer belt (11).

Technical Field

The invention relates to cord fabric production, in particular to a high-quality cord fabric production line.

Background

In the automotive industry, radial tires are used as tires. The carcass ply and the belt ply of the radial tire are main stress components, bear extremely complex acting forces such as periodic stretching, bending and shearing, and are stress framework layers of the tire. The quality of the carcass ply and the belt ply directly affects the performance and the quality of the tire, so as to ensure that the tire has necessary strength and dimensional stability, has strength and elasticity, can bear complex stress and strain when the tire is used, relieves the vibration and the impact of an external road surface, and determines the quality and the service performance of the tire.

Before the tire side composite part is attached to the tire body drum, the rubber sheet wrapping operation needs to be carried out on the double faces or the single face of the steel cord fabric, the steel cord fabric is cut into steel cord fabric strips according to the width and angle requirements set by the process, then the cut steel cord fabric strips are automatically spliced in sequence, then the rubber sheet and the rubber sheet are wrapped on the steel cord fabric, and finally the steel cord fabric strips are wound into a reel with certain requirements for a forming machine.

However, with the increasing demand for the tire quality, the conventional method for rubberizing only one side of the tire cannot meet the demand for the tire quality in the market, and the market needs a high-quality cord fabric production line capable of rubberizing the front and back sides of the cord fabric so as to improve the quality of the cord fabric.

Disclosure of Invention

In order to solve the technical problems, the invention discloses a high-quality cord fabric production line, and the technical scheme of the invention is implemented as follows:

a high-quality cord fabric production line comprises a cord fabric storage device (1), a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a long climbing conveying belt (11) and a trolley coiling device (12), the cord fabric storage device (1) is connected with the cord fabric storage tension control device (2), the cord fabric storage tension control device (2) is connected with the cord fabric fixed-length conveying and cutting device (3), the cord fabric fixed-length conveying and cutting device (3) is connected with the adsorption conveying device (4), the adsorption conveying device (4) is connected with the cord fabric automatic joint device (5), long climbing conveyer belt (11) are connected platform truck coiling apparatus (12), its characterized in that: the curtain fabric gluing device also comprises a first curtain fabric gluing device (8) and a second curtain fabric gluing device (11); the adsorption conveying device (4) is connected with the first cord fabric rubberizing device (8); the first curtain cloth rubberizing device (8) is connected with the second curtain cloth rubberizing device (11); the curtain cloth rubberizing device is connected with the long climbing conveyer belt (11); the conveying sequence of the cord fabric sequentially comprises a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a first cord fabric rubberizing device (8), a second cord fabric rubberizing device (11), a long climbing conveying belt (11) and a trolley coiling device (12).

Preferably, the first curtain cloth rubberizing device (8) comprises a supporting frame, a film guiding mechanism, a film wrapping and rubberizing mechanism, a film disc and a conveying belt; the conveying belt is arranged on the supporting frame; the film guiding mechanism, the film disc and the film wrapping and pasting mechanism are arranged on the supporting frame; the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11) are identical in structure; the position of the second curtain cloth rubberizing device (11) is arranged opposite to that of the first curtain cloth rubberizing device (8).

Preferably, a bracket is further arranged between the second curtain cloth rubberizing device (11) and the long climbing conveyor belt (11).

Preferably, the device also comprises a double-station reverse side rubberizing piece device (7); the double-station cord fabric reverse side film pasting device (7) comprises a support frame, a film guiding mechanism, a film wrapping and pasting mechanism, a film disc and a conveying belt.

Preferably, a quality detection mechanism is further included; the quality detection mechanism detects the quality of the adhesive tape pasted on the curtain cloth.

Preferably, a guide device (10) is arranged between the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11); after the curtain cloth passes through the guide device (10), the direction of the curtain cloth is reversed.

Preferably, a curtain cloth supporting device is arranged between the spliced conveying belt and the curtain cloth rubberizing device; a curtain cloth supporting device is arranged between the guiding device (10) and the first curtain cloth rubberizing device (8).

Preferably, a cord fabric hot-puncturing device (9) is arranged between the first cord fabric rubberizing device (8) and the second cord fabric rubberizing device (11).

Preferably, the second curtain cloth rubberizing device (11) is arranged below the long climbing conveying belt (11).

Preferably, the number of the trolley winding devices (12) is two.

By implementing the technical scheme of the invention, the technical problem that the front and back sides of the cord fabric cannot be simultaneously pasted with glue in the production process in the prior art, so that the cord fabric cannot be improved by the means can be solved; by implementing the technical scheme of the invention, the front side and the back side of the cord fabric can be simultaneously pasted with the adhesive, so that the technical effect of improving the quality of the cord fabric is achieved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of the structure of the loading section of one embodiment of a high quality ply production line;

FIG. 2 is a schematic view of the pre-placement portion of an embodiment of a high quality ply production line;

FIG. 3 is a schematic view of a front rubberizing sheet of an embodiment of a high quality ply production line;

FIG. 4 is a schematic view of the reverse rubberizing of an embodiment of a high quality ply production line;

fig. 5 is a schematic structural view of a material receiving structure of an embodiment of a high-quality cord fabric production line.

In the above drawings, the reference numerals denote:

the device comprises a cord fabric storage device (1), a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a splicing rear conveying belt (6), a double-station cord fabric reverse side rubberizing device (7), a first cord fabric rubberizing device (8), a cord fabric hot puncturing device (9), a second cord fabric rubberizing device (11), a guide device (10), a long climbing conveying belt (11) and a trolley coiling device (12).

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In a specific embodiment, as shown in fig. 1-5, a high-quality cord fabric production line comprises a cord fabric storage device (1), a cord fabric storage tension control device (2), a cord fabric fixed-length conveying and cutting device (3), an adsorption conveying device (4), a cord fabric automatic joint device (5), a spliced conveying belt (6), a long climbing conveying belt (11) and a trolley coiling device (12), wherein the cord fabric storage device (1) is connected with the cord fabric storage tension control device (2), the cord fabric storage tension control device (2) is connected with the cord fabric fixed-length conveying and cutting device (3), the cord fabric fixed-length conveying and cutting device (3) is connected with the adsorption conveying device (4), the adsorption conveying device (4) is connected with the cord fabric automatic joint device (5), the long climbing conveying belt (11) is connected with the trolley coiling device (12), the method is characterized in that: the curtain fabric gluing device also comprises a first curtain fabric gluing device (8) and a second curtain fabric gluing device (11); the adsorption conveying device (4) is connected with the first cord fabric rubberizing device (8); the first curtain cloth rubberizing device (8) is connected with the second curtain cloth rubberizing device (11); the curtain cloth rubberizing device is connected with the long climbing conveyer belt (11); the transmission sequence of the cord fabric is sequentially the cord fabric storage tension control device (2), the cord fabric fixed-length conveying and cutting device (3), the adsorption conveying device (4), the cord fabric automatic joint device (5), the spliced conveying belt (6), the first cord fabric rubberizing device (8), the second cord fabric rubberizing device (11), the long climbing conveying belt (11) and the trolley coiling device (12); a guide device (10) is arranged between the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11); after the curtain cloth passes through the guide device (10), the direction of the curtain cloth is reversed.

In the specific embodiment, the cord fabric is discharged through the cord fabric storage tension control device (2), then the curtain cloth is transported in fixed length and the curtain cloth is cut into fixed length by the curtain cloth fixed length transporting and curtain cloth cutting device (3) after the fixed length is determined, and then the curtain cloth is absorbed to the operation surface by the absorption and transmission device, after the front and the rear curtain cloth are butted by the automatic structure devices, the curtain cloth is conveyed to a splicing conveyor belt, the spliced conveyor belt is conveyed to a first curtain cloth rubberizing device (8), the front side rubberizing is carried out by the first curtain cloth rubberizing device (8), the other side of the curtain cloth is upward after being guided by a guide device (10), therefore, reverse side rubberizing is carried out on the curtain cloth rubberizing device (11), and finally the curtain cloth rubberizing device is conveyed to a trolley winding device (12) through a long climbing conveyer belt (11) for final collection and arrangement.

Through the interaction among the modules, the rubberizing of any position of the front and back surfaces of the curtain cloth is realized, so that the production quality of the curtain cloth is improved.

In a preferred embodiment, as shown in fig. 1-5, the first curtain coating and gluing device (8) comprises a support frame, a film guide mechanism, a film wrapping and gluing mechanism, a film reel and a conveyor belt; the conveying belt is arranged on the supporting frame; the film guiding mechanism, the film disc and the film wrapping and pasting mechanism are arranged on the supporting frame; the first curtain cloth rubberizing device (8) and the second curtain cloth rubberizing device (11) are identical in structure; (ii) a The position of the second curtain cloth rubberizing device (11) is arranged opposite to that of the first curtain cloth rubberizing device (8).

In the preferred embodiment, the curtain cloth is carried by the conveyor belt to move forwards, and the film on the film disc is conveyed to the film guide mechanism to be guided by the film guide mechanism and then enters the film wrapping structure to be glued on the curtain cloth.

In a preferred embodiment, as shown in fig. 1-5, a bracket is further arranged between the second curtain rubberizing device (11) and the long climbing conveyor belt (11), and the curtain is prevented from falling onto the guide mechanism through the bracket.

In a preferred embodiment, as shown in fig. 1-5, the machine further comprises a double-station ply-faced adhesive tape device (7); the double-station cord fabric reverse side film pasting device (7) comprises a support frame, a film guiding mechanism, a film wrapping and pasting mechanism, a film disc and a conveying belt.

In a preferred embodiment, the device further comprises a quality detection mechanism; the quality detection mechanism detects the adhesive tape is pasted the quality on the curtain cloth, and the quality detection structure generally sets up on the support frame, aims at the adhesive tape, judges whether the condition of glue failure appears, generally uses the mode that the glue failure detected the light curtain to detect.

In a preferred embodiment, a curtain cloth supporting device is arranged between the spliced conveying belt and the curtain cloth rubberizing device; a curtain cloth supporting device is arranged between the guiding device (10) and the first curtain cloth rubberizing device (8).

In a preferred embodiment, as shown in fig. 1-5, a curtain fabric hot-puncturing device (9) is arranged between the first curtain fabric rubberizing device (8) and the second curtain fabric rubberizing device (11), and through the curtain fabric hot-puncturing device, air in the curtain fabric can be released, so that the rubberizing quality of the curtain fabric is improved.

In a preferred embodiment, as shown in fig. 1-5, the second curtain rubberizing device (11) is arranged below the long climbing conveyor belt (11), and by means of the arrangement, the space of a factory building is effectively utilized, and the longitudinal length of the production line is reduced.

In a preferred embodiment, as shown in fig. 1-5, the number of trolley winding devices (12) is two; when one trolley winding device (12) is in a working state, the other trolley winding device (12) is in a standby state.

It should be understood that the above-described embodiments are merely exemplary of the present invention, and are not intended to limit the present invention, and that any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.