Gas circuit flow distribution plate, gas circuit flow distribution block and trace lubricating oil mist supply device

文档序号:113697 发布日期:2021-10-19 浏览:51次 中文

阅读说明:本技术 气路配流板、气路配流块及微量润滑油雾供应装置 (Gas circuit flow distribution plate, gas circuit flow distribution block and trace lubricating oil mist supply device ) 是由 颜炳姜 李伟秋 王勇 袁尧辉 于 2020-04-09 设计创作,主要内容包括:本发明公开了一种气路配流板、气路配流块及微量润滑油雾供应装置,气路配流板包括本体,本体包括安装侧和气流接入侧,安装侧和气流接入侧设置多个用来连接气路的接口或端口,本体内部设置多条供气流道以实现气流走气。气路配流板可实现多条供气流道以及气道接口的集成,有利于改善现有技术中外接气管杂乱无序的情形。安装有雾化喷嘴供气开关阀、压差调节开关阀以及开度调节旋钮的气路配流块用于控制多条供气流道,该装置的供气管路通过气路配流块实现模块集成设计,一方面使得供气管路布置的条条有理,另一方面,现有技术中的外接管路暴露在使用环境下,容易被损坏,而本发明的内置集成管路完全可避免意外拉扯,确保了装置的稳定运行能力。(The invention discloses a gas circuit flow distribution plate, a gas circuit flow distribution block and a trace lubricating oil mist supply device. The gas circuit flow distribution plate can realize the integration of a plurality of gas supply flow channels and gas passage interfaces, and is favorable for improving the disordered condition of external gas pipes in the prior art. The air supply pipeline of the device realizes module integration design through the air distribution block, so that the arrangement of the air supply pipeline is reasonable, and an external pipeline in the prior art is exposed in a use environment and is easy to damage.)

1. The utility model provides a gas circuit flow distribution plate which characterized in that: the atomizing nozzle comprises a body, wherein the body comprises a mounting side and an airflow access side, at least one group of atomizing switch valve access port and an atomizing switch valve output port, and at least one group of differential pressure control unit access port and a differential pressure control unit output port are formed on the airflow access side, an atomizing nozzle air inlet channel butt port communicated with the atomizing switch valve output port and a differential pressure adjusting channel butt port communicated with the differential pressure control unit output port are formed on the mounting side, an atomizing nozzle air inlet channel and a differential pressure adjusting channel are formed in the body, one end of the atomizing nozzle air inlet channel is communicated with the atomizing switch valve output port, and the other end of the atomizing nozzle air inlet channel is communicated with the atomizing nozzle air inlet channel butt port; one end of the pressure difference adjusting flow passage is communicated with the output port of the pressure difference control unit, and the other ends of the pressure difference adjusting flow passage are combined and then communicated with the butt joint of the pressure difference adjusting flow passage;

the atomization switch valve is characterized in that an air source access port is arranged on the body, an air source input flow channel is arranged in the body and comprises an atomization air source input flow channel and a pressure difference air source input flow channel, one end of the atomization air source input flow channel is communicated with the atomization switch valve access port, and the other end of the atomization air source input flow channel is communicated with the air source access port;

one end of the differential pressure air source input flow passage is communicated with the differential pressure control unit access port, and the other end of the differential pressure air source input flow passage is communicated with the air source access port.

2. The gas circuit flow distributor according to claim 1, wherein: the pressure difference air source input flow channel comprises a first input section and a second input section, one end of the first input section is communicated with the air source access port, the other end of the first input section penetrates through the air flow access side to form a first joint, one end of the second input section is communicated with the pressure difference control unit access port, and the other end of the second input section penetrates through the air flow access side to form a second joint.

3. The gas circuit flow distributor according to claim 2, wherein: the utility model discloses an atomizing switch valve, including atomizing switch valve, pressure differential control unit access port and pressure differential control unit output port, atomizing switch valve connects port and atomizing switch valve output port, and pressure differential control unit access port sets up the upper portion of air current access side, first joint with the second connects the setting to be in the lower part of air current access side, atomizing air supply input flow path follows the right side is inside upwards extend to with atomizing switch valve connects port intercommunication, the second input section is followed the left side of body is inside upwards extend to with pressure differential control unit access port intercommunication.

4. The gas circuit flow distributor according to claim 3, wherein: the air supply access port is arranged at the bottom of the right side of the body, the first input section is connected into the side of the body from the air flow and extends to the inside of the body to be intersected with the atomized air supply input flow channel, and the second connector is arranged at the left side of the lower part of the air flow access side.

5. The gas circuit flow distributor according to claim 2, wherein: the quantity of atomizing switch valve access port and atomizing switch valve output port, and the quantity of differential pressure control unit access port and differential pressure control unit output port is two sets ofly, the quantity of differential pressure air supply input runner is two, the tip of atomizing air supply input runner communicates with two atomizing switch valve access ports respectively, two the tip of second input section communicates with two differential pressure control unit access ports respectively, and the tip of two differential pressure regulation runners unites two into one back and differential pressure regulation runner to interface intercommunication.

6. The gas circuit flow distributor according to claim 2, wherein: the right side of the body is an instrument measuring side located between the installation side and the air flow access side, a first cavity pressure measuring flow channel and an air source pressure measuring flow channel are formed in the body, one end of the first cavity pressure measuring flow channel penetrates through the instrument measuring side, the other end of the first cavity pressure measuring flow channel penetrates through the installation side, a cavity pressure measuring flow channel butt joint port is formed in the installation side, one end of the air source pressure measuring flow channel penetrates through the instrument measuring side, and the other end of the air source pressure measuring flow channel is communicated to the air source input flow channel.

7. An air distribution block comprising the air distribution plate of claim 1, further comprising:

the atomizing nozzle gas supply switch valve is provided with a first gas inlet at one end and a first gas outlet at the other end, the first gas outlet is communicated with the output port of the atomizing switch valve, and the first gas inlet is communicated with the input port of the atomizing switch valve;

one end of the differential pressure regulating switch valve is provided with a second air inlet, the other end of the differential pressure regulating switch valve is provided with a second air outlet, the second air outlet is communicated with the output port of the differential pressure control unit, and the second air inlet is communicated with the access port of the differential pressure control unit;

and the opening adjusting knob is arranged on the differential pressure air source input flow channel, and the adjusting part of the opening adjusting knob is exposed out of the body.

8. The gas distribution block of claim 7, wherein: the gas path distribution block also comprises an external gas flow pipeline, one end of the external gas flow pipeline is communicated with the first joint, and the other end of the external gas flow pipeline is communicated with the second joint; the opening degree adjusting knob is arranged on the external airflow pipeline.

9. The gas distribution block of claim 8, wherein: the gas circuit flow distribution block further comprises a cover body, the cover body is installed on the gas flow access side, the cover body covers the atomizing nozzle gas supply switch valve, the pressure difference adjusting switch valve and the external gas flow pipeline, a through hole is formed in the cover body, and the upper end of the opening adjusting knob protrudes out of the cover body after passing through the through hole.

10. A trace amount of lubricating oil mist supply apparatus, comprising the gas distribution block of claim 7, further comprising:

the cylinder body is internally provided with a cavity, the upper end part of the cavity is an atomization chamber, and the lower end part of the cavity is an oil liquid storage area; and

the top cover comprises a butt joint side and an atomization side, the atomization side of the top cover is hermetically arranged at the top of the cylinder body, the top cover is provided with a nozzle at the atomization side, an atomization gas supply channel, a pressure difference gas supply channel and an atomization oil supply channel are respectively formed in the top cover, one end of the atomization gas supply channel penetrates through the butt joint side and then is communicated with a butt joint port of the atomization nozzle gas supply channel, and the other end of the atomization gas supply channel is communicated with the nozzle to realize gas supply; one end of the pressure difference air supply flow passage penetrates through the butt joint side and is communicated with the butt joint port of the pressure difference adjusting flow passage, and the other end of the pressure difference air supply flow passage penetrates through the atomizing side of the top cover and is communicated with the atomizing chamber; one end of the atomized oil supply channel penetrates through the top cover and then is communicated with the oil storage area, and the other end of the atomized oil supply channel is communicated with the nozzle to supply oil.

Technical Field

The invention relates to the technical field of micro-lubricating processing, in particular to a gas circuit flow distribution plate, a gas circuit flow distribution block and a micro-lubricating oil mist supply device.

Background

An air supply pipeline of the existing trace lubricating oil mist supply device is generally directly arranged outside the device, and after the device is fixedly installed and started, the air supply pipeline is directly exposed outside the device, so that the device looks very messy. In addition, in the working process, the external air supply pipeline is easily torn or injured due to misoperation, so that the device can hardly work normally and stably.

Therefore, it is necessary to provide an integrated air supply line connected to the outside of the fine amount lubrication mist supply device.

Disclosure of Invention

The invention aims to provide a gas circuit flow distribution plate, a gas circuit flow distribution block and a trace lubricating oil mist supply device comprising the gas circuit flow distribution block, wherein the gas circuit flow distribution plate realizes the integration of a plurality of gas supply channels and gas channel interfaces, corresponding control elements are arranged outside the gas circuit flow distribution plate to form the gas circuit flow distribution block for controlling the plurality of gas supply channels, and a gas supply pipeline of the device realizes the built-in integration design of a gas circuit module through the gas circuit flow distribution block, so that the accidental pulling damage of an external gas circuit pipe in the using process is avoided, and the stable operation capability of the device is ensured.

The technical scheme adopted by the invention is as follows:

a gas circuit flow distribution plate comprises a body, wherein the body comprises a mounting side and a gas flow access side, the gas flow access side is provided with at least one group of atomizing switch valve access port and atomizing switch valve output port, and at least one group of pressure difference control unit access port and pressure difference control unit output port, the mounting side is provided with an atomizing nozzle gas inlet channel butt port communicated with the atomizing switch valve output port and a pressure difference adjusting flow channel butt port communicated with the pressure difference control unit output port, an atomizing nozzle gas inlet channel and a pressure difference adjusting flow channel are formed in the body, one end of the atomizing nozzle gas inlet channel is communicated with the atomizing switch valve output port, and the other end of the atomizing nozzle gas inlet channel is communicated with the atomizing nozzle gas inlet channel butt port; one end of the pressure difference adjusting flow passage is communicated with the output port of the pressure difference control unit, and the other ends of the pressure difference adjusting flow passage are combined and then communicated with the butt joint of the pressure difference adjusting flow passage;

the atomization switch valve is characterized in that an air source access port is arranged on the body, an air source input flow channel is arranged in the body and comprises an atomization air source input flow channel and a pressure difference air source input flow channel, one end of the atomization air source input flow channel is communicated with the atomization switch valve access port, and the other end of the atomization air source input flow channel is communicated with the air source access port;

one end of the differential pressure air source input flow passage is communicated with the differential pressure control unit access port, and the other end of the differential pressure air source input flow passage is communicated with the air source access port.

According to some optional embodiments of the present invention, the differential pressure gas source input flow channel comprises a first input section and a second input section, one end of the first input section is communicated with the gas source access port, the other end of the first input section penetrates through the gas flow access side to form a first joint, one end of the second input section is communicated with the differential pressure control unit access port, and the other end of the second input section penetrates through the gas flow access side to form a second joint.

According to some optional embodiments of the invention, the atomizing switch valve access port and the atomizing switch valve output port, and the differential pressure control unit access port and the differential pressure control unit output port are disposed at an upper portion of the airflow access side, the first joint and the second joint are disposed at a lower portion of the airflow access side, the atomizing air source input flow channel extends upward from the inside of the right side of the body to communicate with the atomizing switch valve access port, and the second input section extends upward from the inside of the left side of the body to communicate with the differential pressure control unit access port.

According to some alternative embodiments of the present invention, the gas source access port is disposed at the bottom of the right side of the body, the first input section extends from the gas flow access side to the inside of the body to intersect with the atomization gas source input flow channel, and the second connector is disposed at the left side of the lower portion of the gas flow access side.

According to some optional embodiments of the present invention, the number of the input ports of the atomizing switch valves and the number of the output ports of the atomizing switch valves, and the number of the input ports of the differential pressure control unit and the output ports of the differential pressure control unit are two, the number of the differential pressure gas source input flow channels is two, the end portions of the atomizing gas source input flow channels are respectively communicated with the two input ports of the atomizing switch valves, the end portions of the two second input sections are respectively communicated with the two input ports of the differential pressure control unit, and the end portions of the two differential pressure regulating flow channels are communicated with the interface of the differential pressure regulating flow channel after being combined into one.

According to some optional embodiments of the invention, the right side of the body is a meter measuring side located between the installation side and the air flow access side, the body is formed with a first chamber pressure measuring flow channel and an air source pressure measuring flow channel, one end of the first chamber pressure measuring flow channel penetrates through the meter measuring side, the other end of the first chamber pressure measuring flow channel penetrates through the installation side, a chamber pressure measuring flow channel butt joint port is formed on the installation side, and one end of the air source pressure measuring flow channel penetrates through the meter measuring side, and the other end of the air source pressure measuring flow channel is communicated to the air source input flow channel.

The utility model provides a gas circuit flow distribution block, includes the gas circuit flow distribution plate, still includes:

the atomizing nozzle gas supply switch valve is provided with a first gas inlet at one end and a first gas outlet at the other end, the first gas outlet is communicated with the output port of the atomizing switch valve, and the first gas inlet is communicated with the input port of the atomizing switch valve;

one end of the differential pressure regulating switch valve is provided with a second air inlet, the other end of the differential pressure regulating switch valve is provided with a second air outlet, the second air outlet is communicated with the output port of the differential pressure control unit, and the second air inlet is communicated with the access port of the differential pressure control unit;

and the opening adjusting knob is arranged on the differential pressure air source input flow channel, and the adjusting part of the opening adjusting knob is exposed out of the body.

According to some optional embodiments of the present invention, the differential pressure gas source input flow channel comprises a first input section and a second input section, one end of the first input section is communicated with the gas source access port, the other end of the first input section penetrates through the gas flow access side to form a first joint, one end of the second input section is communicated with the differential pressure control unit access port, the other end of the second input section penetrates through the gas flow access side to form a second joint, the gas path distribution block further comprises an external gas flow pipeline, one end of the external gas flow pipeline is communicated with the first joint, and the other end of the external gas flow pipeline is communicated with the second joint; the opening degree adjusting knob is arranged on the external airflow pipeline.

According to some optional embodiments of the present invention, the air path distribution block further includes a cover body, the cover body is installed on the air flow access side, the cover body covers the atomizing nozzle air supply switch valve, the pressure difference adjustment switch valve and the external air flow pipeline, a through hole is provided on the cover body, and an upper end portion of the opening degree adjustment knob protrudes out of the cover body after passing through the through hole.

A micro-lubricating oil mist supply device comprises an air path flow distribution block and further comprises:

the cylinder body is internally provided with a cavity, the upper end part of the cavity is an atomization chamber, and the lower end part of the cavity is an oil liquid storage area; and

the top cover comprises a butt joint side and an atomization side, the atomization side of the top cover is hermetically arranged at the top of the cylinder body, the top cover is provided with a nozzle at the atomization side, an atomization gas supply channel, a pressure difference gas supply channel and an atomization oil supply channel are respectively formed in the top cover, one end of the atomization gas supply channel penetrates through the butt joint side and then is communicated with a butt joint port of the atomization nozzle gas supply channel, and the other end of the atomization gas supply channel is communicated with the nozzle to realize gas supply; one end of the pressure difference air supply flow passage penetrates through the butt joint side and is communicated with the butt joint port of the pressure difference adjusting flow passage, and the other end of the pressure difference air supply flow passage penetrates through the atomizing side of the top cover and is communicated with the atomizing chamber; one end of the atomized oil supply channel penetrates through the top cover and then is communicated with the oil storage area, and the other end of the atomized oil supply channel is communicated with the nozzle to supply oil.

Has the advantages that: this gas circuit flow distribution plate can assemble through the installation side to, installation side and air current access side are provided with a plurality of interfaces or ports that are used for connecting the gas circuit, and the body is inside to be provided with many air feed runners in order to realize the walking of air current. The gas circuit flow distribution plate can realize integration of a plurality of gas supply flow channels and gas passage interfaces, and carding of a gas circuit is realized by utilizing the gas circuit flow distribution plate, so that the disordered situation of an external gas pipe in the prior art is favorably improved.

Meanwhile, the gas circuit flow distribution plate is provided with the atomizing nozzle gas supply switch valve, the pressure difference adjusting switch valve and the opening adjusting knob, so that a gas circuit flow distribution block is integrally formed, and the gas circuit flow distribution block is beneficial to realizing the control of each gas supply flow channel by adding a plurality of control parts.

Furthermore, the micro-lubricating oil mist supply device provided with the gas circuit distribution block realizes the built-in integrated design of the module of the gas supply pipeline, on one hand, the arrangement of the gas supply pipeline is reasonable, the situation that a large number of external pipelines are arranged to realize gas supply and oil supply in the prior art and the situation that the external pipelines are disordered is avoided, on the other hand, the external pipelines in the prior art are exposed in the use environment and are easy to damage, and the built-in integrated pipeline is complete, so that accidental pulling can be avoided, and the stable operation capability of the device is ensured. The whole device is only provided with an air source access port connected with an external source and is positioned on the air path flow distribution plate, the power source of atomized oil in the cylinder body is also from the air source access port on the air path flow distribution plate, and the top cover is also integrated with an air passage and an oil passage, so that the integration level of the device is further increased, the difficulty of subsequent maintenance is greatly reduced, the built-in air passage oil passage does not need too much maintenance, the device is basically maintenance-free, and the reliability and stability of the device are greatly improved.

Drawings

The invention is further illustrated with reference to the following figures and examples:

fig. 1 is a front view of a trace amount lubrication mist supply apparatus;

FIG. 2 is a cross-sectional view of section A-A of FIG. 1;

FIG. 3 is a cross-sectional view of section C-C of FIG. 1;

FIG. 4 is a cross-sectional view taken along section D-D of FIG. 1;

FIG. 5 is a reverse sectional view of section F-F of FIG. 1;

FIG. 6 is a cross-sectional view taken along section L-L of FIG. 1;

FIG. 7 is a cross-sectional view of section J-J of FIG. 1;

FIG. 8 is a cross-sectional view of section M-M of FIG. 1;

FIG. 9 is a cross-sectional view of section N-N of FIG. 1;

FIG. 10 is a schematic perspective view of FIG. 1;

fig. 11 is a first perspective view of the gas path flow distribution plate;

fig. 12 is a perspective view of a second perspective view of the air channel flow distributor.

Detailed Description

Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.

Referring to fig. 1 and 10, an embodiment of the present invention provides a trace amount of lubrication mist supply apparatus that supplies a trace amount of lubrication mist during machining. The micro-quantity lubrication mist supply device mainly comprises a cylinder body 100, a top cover 300 and a gas path distribution block 200. The gas circuit flow distribution block 200 mainly includes a gas circuit flow distribution plate 210, an atomizing nozzle gas supply switch valve 220, a differential pressure regulating switch valve 230, an opening regulating knob 240, and other components.

Referring to fig. 2 to 9 and fig. 11 and 12, in the present embodiment, the gas circuit flow distribution plate 210 includes a body including a mounting side i and a gas flow inlet side II, the gas flow inlet side II is formed with at least one set of an aerosol switch valve inlet port 214 and an aerosol switch valve outlet port 215, and at least one set of a differential pressure control unit inlet port 216 and a differential pressure control unit outlet port 217. The mounting side I is formed with the same number of atomizing nozzle inlet flow passage pair ports 218 as the atomizing switch valve outlet port 215, and a differential pressure regulating flow passage pair port 219. An atomizing nozzle inlet flow channel 211 and a pressure difference adjusting flow channel 212 are formed in the body, the number of the atomizing nozzle inlet flow channels 211 is the same as that of the atomizing switch valve output ports 215, one end of each atomizing nozzle inlet flow channel 211 is communicated with the corresponding atomizing switch valve output port 215, and the other end of each atomizing nozzle inlet flow channel 211 is communicated with the corresponding atomizing nozzle inlet flow channel interface 218; the number of the differential pressure regulating flow channels 212 is the same as that of the differential pressure control unit output ports 217, and one end of the differential pressure regulating flow channels 212 is communicated with the differential pressure control unit output ports 217, and the other end is communicated with the differential pressure regulating flow channel interface 219 after being combined with each other. Of course, in another embodiment, the number of atomizing nozzle inlet flow channels 211 is different from the number of atomizing switch valve output ports 215. Of course, in another embodiment, the number of differential pressure regulating flow passages 212 is different from the number of differential pressure control unit output ports 217.

Meanwhile, an air source access port 271 is arranged on the body, an air source input flow channel is arranged in the body and comprises an atomized air source input flow channel 280 and a differential pressure air source input flow channel 290, one end of the atomized air source input flow channel 280 is communicated with the atomization switch valve access port 214, and the other end of the atomized air source input flow channel 280 is communicated with the air source access port 271. The number of the differential pressure gas source input flow channels 290 is the same as that of the differential pressure control unit access ports 216, one end of the differential pressure gas source input flow channel 290 is communicated with the differential pressure control unit access ports 216, and the other end is communicated with the gas source access port 271. Of course, in another embodiment, the number of differential pressure gas source input flow channels 290 is different from the number of differential pressure control unit access ports 216.

Here, the atomizing switch valve inlet port 214 and the atomizing switch valve outlet port 215 formed on the gas flow inlet side II are at least one set, and may be understood as including one set or a plurality of sets, which may be specifically set in combination with the number of the nozzles 320. Similarly, the gas flow inlet side II forms at least one set of the pressure difference control unit inlet port 216 and the pressure difference control unit outlet port 217, which can be understood to include one or more sets, and can be specifically set in combination with the requirement of the adjustment precision of the pressure difference.

And, the number of the differential pressure regulating flow channel pair interface 219 is limited to one, one end of the differential pressure regulating flow channel 212 is communicated with the differential pressure control unit output port 217, and the other end is combined with each other and then communicated with the differential pressure regulating flow channel pair interface 219, and the differential pressure regulating air flows are gathered after passing through the plurality of differential pressure regulating flow channels 212 and output through the differential pressure regulating flow channel pair interface 219.

The air source access port 271 is used to connect a compressed air source, which is respectively input to the atomization air source input flow channel 280 and the differential pressure air source input flow channel 290 to respectively provide air flow for atomization and differential pressure regulation. It is to be understood that the compressed air source is not limited to one, and may be a plurality of compressed air sources, and each of the atomization air source input flow passage 280 and the differential pressure air source input flow passage 290 is supplied with air separately. In order to save cost, in actual production, the gas supply is usually selected to be carried out by a common compressed gas source.

The gas circuit distributor plate 210 may be mounted to the top cover 300 through the mounting side i. In addition, one or more groups of atomizing switch valve access ports 214 and atomizing switch valve output ports 215, one or more groups of differential pressure control unit access ports 216 and differential pressure control unit output ports 217 are arranged on the airflow access side II, so that access of a control component is conveniently realized, and the control component can be components with on-off functions, such as various types of electromagnetic valves and switch valves. Meanwhile, the mounting side i is provided with an atomizing nozzle inlet channel interface 218 and a pressure difference adjusting channel interface 219, which facilitate the corresponding channel in the top cover 300 to be in butt joint. The body is internally provided with a plurality of air supply channels to realize air flow. The gas circuit flow distribution plate 210 can realize integration of a plurality of gas supply flow channels and gas passage interfaces, and the gas circuit flow distribution plate 210 is used for carding gas circuits, so that the disordered and disordered situation of gas pipes can be improved.

The air supply switch valve 220, the differential pressure adjustment switch valve 230 and the opening adjustment knob 240 of the atomizing nozzle are respectively assembled on the air distribution plate 210 to form the air distribution block 200 with a control function. Specifically, the atomizing nozzle air supply switch valve 220 has a first air inlet at one end and a first air outlet at the other end, the first air outlet is communicated with the atomizing switch valve output port 215, and the first air inlet is communicated with the atomizing switch valve input port 214; a pressure difference regulating switch valve 230, one end of which is provided with a second air inlet, the other end of which is provided with a second air outlet, the second air outlet is communicated with the pressure difference control unit output port 217, and the second air inlet is communicated with the pressure difference control unit access port 216; and the opening adjusting knob 240 is arranged on the differential pressure gas source input flow passage 290, and an adjusting part of the opening adjusting knob 240 is exposed out of the body so as to realize manual adjustment.

The gas path distribution plate 210 is provided with the atomizing nozzle gas supply switch valve 220, the differential pressure adjusting switch valve 230 and the opening adjusting knob 240, so that the gas path distribution block 200 is integrally formed, and the gas path distribution block 200 is beneficial to realizing control of each gas supply flow channel by adding a plurality of control parts.

In an embodiment of the present invention, the air distribution block 200 is mounted on the top cover 300. The cylinder body 100 has a cavity formed therein, the upper end of the cavity is an atomization chamber, and the lower end of the cavity is an oil storage area. The top cover 300 comprises a butt joint side III and an atomization side IV, the atomization side IV of the top cover 300 is hermetically arranged at the top of the cylinder body 100, the top cover 300 is provided with a nozzle 320 at the atomization side IV, an atomization air supply flow channel 350, a pressure difference air supply flow channel 360 and an atomization air supply flow channel 370 are formed in the top cover 300 respectively, one end of the atomization air supply flow channel 350 penetrates through the butt joint side III and then is communicated with the atomization nozzle air supply flow channel butt joint port 218, and the other end of the atomization air supply flow channel is communicated with the nozzle 320 to realize air supply. One end of the differential pressure air supply flow passage 360 penetrates through the butt joint side III and then is communicated with the differential pressure adjusting flow passage butt joint port 219, and the other end of the differential pressure air supply flow passage penetrates through the atomization side IV of the top cover 300 and is communicated with the atomization chamber; the atomized oil supply passage 370 mainly includes a horizontal oil passage horizontally disposed inside the head cover 300 and vertical oil passages connected to both ends of the horizontal oil passage. A first vertical oil passage 3701 is defined as the vertical oil passage communicated with the oil storage region, and a second vertical oil passage 3702 is defined as the vertical oil passage communicated with the nozzle 320. Continuing to refer to fig. 2, the first vertical oil passage 3701 is close to the butt joint side iii, and one end of the first vertical oil passage 3701 is arranged to intersect with the horizontal oil flow passage, and the other end of the first vertical oil passage 3701 penetrates through the top cover 300 and then is communicated with the oil storage area; one end of the second vertical oil passage 3702 is disposed to intersect the horizontal oil flow passage at the opposite side, and the other end is communicated with the nozzle 320 to realize oil supply. The atomized oil supply passages 370 are arranged side by side and 3 in fig. 2.

Install the micro-lubricating oil mist feeding mechanism of above-mentioned gas circuit distribution piece 200, realized the built-in integrated design of module of air supply line for the strip that the air supply line arranged is rational, avoids external air route pipe to drag the damage in the accident that meets in the use, has ensured the steady operation ability of device.

In other alternative embodiments, the differential pressure gas source input flow passage 290 includes a first input section 291 and a second input section 292, the first input section 291 communicating with the gas source access port 271 at one end and forming a first junction 272 through the gas flow access side II, the second input section 292 communicating with the differential pressure control unit access port 216 at one end and forming a second junction 273 through the gas flow access side II. By adopting a segmented design mode, a segment of external air flow pipe 293 is conveniently connected between the first joint 272 and the second joint 273, one end of the external air flow pipe 293 is communicated with the first joint 272, the other end of the external air flow pipe 293 is communicated with the second joint 273, and the opening degree adjusting knob 240 is arranged on the external air flow pipe 293. The opening adjusting knob 240 is installed on the external air flow pipe 293 for convenient adjustment.

Further, in some other alternative embodiments, the air distribution block 200 is further configured with a cover 400, the cover 400 is installed on the air flow access side II, the cover 400 covers the atomizing nozzle air supply switch valve 220, the differential pressure regulating switch valve 230 and the external air flow pipe 293, a through hole is formed in the cover 400, and the upper end of the opening degree regulating knob 240 protrudes out of the cover 400 after passing through the through hole. The cover body 400 covers most of the components installed on the airflow inlet side II, and on the one hand, ensures the appearance and, on the other hand, protects the atomizing nozzle air supply switching valve 220 and the differential pressure adjusting switching valve 230.

In order to facilitate reasonable layout of parts, in some embodiments of the invention, the body is square block-shaped, and the mounting side I and the airflow access side II are front and back opposite sides of the body. The mounting side i is fitted to the docking side iii of the top cover 300, and the atomizing nozzle air supply switching valve 220, the differential pressure adjusting switching valve 230, and the external air flow duct 293 are fitted to the air flow entry side II opposite to the mounting side i.

As some alternative embodiments of the gas circuit flow distribution plate 210 of the present invention, the fogging switch valve inlet port 214 and the fogging switch valve outlet port 215, as well as the differential pressure control unit inlet port 216 and the differential pressure control unit outlet port 217 are disposed on the upper portion of the gas flow inlet side II, and the first joint 272 and the second joint 273 are disposed on the lower portion of the gas flow inlet side II. Referring to fig. 5 and 9, the atomization gas source input flow channel 280 is defined to include a first vertically extending bore 2801, a first transversely extending bore 2802, and a first port input bore 2803 connected in sequence, the first vertically extending bore 2801 extends to the upper end of the body and then intersects with the first transversely extending bore 2802, the first transversely extending bore 2802 is branched to form a plurality of first port input bores 2803 corresponding to the number of atomization switch valve input ports 214, and the first port input bores 2803 are respectively communicated with the corresponding atomization switch valve input ports 214. With continued reference to fig. 5, 8, and 9, the number of the second input sections 292 is the same as the number of the differential pressure control unit access ports 216, and the second input sections 292 are defined to include a second vertically extending pore channel 2921, a second transversely extending pore channel 2922, and a second port input pore channel 2923, the second vertically extending pore channel 2921 extends to the upper end portion of the body and then intersects with one end of the second transversely extending pore channel 2922, the other end of the second transversely extending pore channel 2922 intersects with the second port input pore channel 2923, and the second port input pore channel 2923 is communicated with the differential pressure control unit input ports 216.

Meanwhile, with continued reference to fig. 4, 6, 7 and 12, the atomizing nozzle inlet flow passage pair interface 218 and the differential pressure regulating flow passage pair interface 219 are provided at the upper portion of the mounting side i. The atomizing nozzle inlet flow passage 211 is defined to be disposed independently of each other and includes a third transversely extending bore 2111, a third vertically extending bore 2112 and a third port inlet bore 2113 connected in series, the third transversely extending bore 2111 extending horizontally toward the mounting side i at the upper end of the body. To ensure that the atomizing nozzle inlet channel interface 218 may be disposed at the upper edge of the body, one end of the third vertically extending bore 2112 intersects the third laterally extending bore 2111, and the other end extends upward, and then the third vertically extending bore 2112 communicates with the atomizing nozzle inlet channel interface 218 via the third port input bore 2113, thereby communicating with the atomizing air supply channel 350.

Because the number of the differential pressure adjusting flow channel pair interface 219 is one, the differential pressure adjusting flow channels 212 respectively communicated with the differential pressure control unit output port 217 need to be communicated with the differential pressure adjusting flow channel pair interface 219 after being combined into one. In some embodiments, defining one of the differential pressure regulating flow passages 212 includes a fourth transversely extending bore 2121, a fourth vertically extending bore 2122, and a fourth port input bore 2123 connected in series, the fourth transversely extending bore 2121 extending horizontally toward the mounting side i at the upper end of the body. To ensure that the differential pressure regulating flow channel docking port 219 may be formed at the upper edge of the body, one end of the fourth vertically extending bore 2122 intersects the fourth laterally extending bore 2121, and the other end extends upward, and then the fourth vertically extending bore 2122 communicates with the differential pressure regulating flow channel docking port 219 via the fourth port input bore 2123, thereby communicating with the differential pressure supply flow channel 360.

The other differential pressure regulating flow passage 212 includes only a fourth transversely extending bore 2121 and a fourth vertically extending bore 2122. Meanwhile, a blind hole 2124 is formed in the main body, and the blind hole 2124 is used for communicating with the fourth vertically extending duct 2122 of all the differential pressure adjusting flow passages 212, so that the pressure difference air flows are combined into one. All of the differential pressure regulating flow passages 212 are closed inside the body except for one of the differential pressure regulating flow passages 212 communicating with the differential pressure regulating flow passage pair interface 219.

The switch valve and the joint are arranged in a vertically staggered manner to ensure the installation space, and the atomized gas source input flow channel 280 and the second input section 292 are arranged in a horizontally staggered manner to ensure the reasonable layout of the flow channel inside the gas circuit flow distribution plate 210.

Further, as some alternative embodiments of the gas circuit flow distributing plate 210 of the present invention, referring to fig. 11 and 12, a gas source access port 271 is disposed at the bottom B of the right side of the body, and a compressed gas source is accessed from below the gas circuit flow distributing plate 210 through the gas source access port 271. The first input segment 291 extends from the airflow inlet side II to the inside of the body to intersect with the atomization gas source input flow channel 280, the atomization gas source input flow channel 280 and the first input segment 291 are separated from each other near the switch adjusting knob 240 on the right side of the lower portion of the gas circuit flow distribution plate 210, the second connector 273 is disposed on the left side of the lower portion of the airflow inlet side II, and the external airflow pipe 293 communicated between the first connector 272 and the second connector 273 is parallel to the horizontal direction of the gas circuit flow distribution plate 210. In this way, the opening degree adjustment knob 240 installed on the external air flow pipe 293 is also located at the lower portion of the air flow inlet side II, avoiding interference with the assembly of the atomizing nozzle air supply switching valve 220 and the differential pressure adjustment switching valve 230.

In some alternative embodiments of the air path flow distributing plate 210 of the present invention, the number of the atomizing switch valve inlet ports 214 and the atomizing switch valve outlet ports 215, and the number of the differential pressure control unit inlet ports 216 and the differential pressure control unit outlet ports 217 are two, the number of the atomizing nozzle inlet flow channel pair ports 218 is two, and the number of the differential pressure regulating flow channel pair ports 219 is one. The number of the differential pressure gas source input flow channels 290 is two, and therefore, two opening degree adjusting knobs 240 are also provided, which have different opening degree adjusting capabilities, namely coarse adjustment and fine adjustment, and can select single coarse adjustment, single fine adjustment or a combination of the two according to the actual atomization requirement.

The end parts of the atomization gas source input flow channel 280 are respectively communicated with the two atomization switch valve input ports 214. Specifically, the first transversely extending bore 2802 is branched to form two first port input bores 2803, the two first port input bores 2803 each communicating with a respective one of the atomizing switch valve inlet ports 214. The two second input sections 292 are each in communication with two differential pressure control unit access ports 216 through respective second port input orifices 2923.

Third transversely extending channels 2111 of the two atomizing nozzle inlet channels 211 are respectively communicated with the atomizing switch valve output port 215, then one end of a third vertically extending channel 2112 of the atomizing nozzle inlet channel 211 is intersected with the third transversely extending channel 2111, the other end extends upwards, and then the third vertically extending channel 2112 is communicated with the atomizing nozzle inlet channel docking port 218 through a third port input channel 2113.

The fourth transversely extending ports 2121 of the two differential pressure regulating flow passages 212 communicate with the two differential pressure control unit output ports 217, respectively. By forming a blind hole 2124 in the body for communicating with the fourth vertically extending duct 2122 of the two pressure difference adjusting flow passages 212, the pressure difference airflows are collected, and then one of the pressure difference adjusting flow passages 212 is selected to communicate with the pressure difference adjusting flow passage docking port 219, and the other pressure difference adjusting flow passage 212 is closed inside the body.

Meanwhile, in the micro-quantity lubrication mist supply apparatus, the number of the atomizing oil supply passage 370 and the number of the nozzles 320 are set to 3, and the number of the atomizing nozzle air supply switching valve 220, the atomizing nozzle air supply passage 211, and the atomizing air supply passage 350 are set to 2. Of the three nozzles 320, a common air path 390 is provided between two of the three nozzles to achieve synchronous air supply, and the other nozzle 320 achieves independent air supply. One of the atomizing air supply channels 350 is communicated with the common air passage 390 to realize synchronous air supply to the two communicated nozzles 320; the other atomizing air supply flow passage 350 communicates with the individual nozzles 320 to realize individual air supply.

The two atomizing nozzle air inlet channels 211 are respectively communicated with the corresponding atomizing nozzle air supply switch valves 220 and then communicated with a compressed air source, and the two atomizing nozzle air supply switch valves 220 respectively and independently realize the on-off of the two atomizing nozzle air inlet channels 211. In this embodiment, the selection of 3 operating conditions can be realized by controlling the opening or closing of the atomizing nozzle air supply switching valve 220. The 2 atomizing nozzle air supply switching valves 220 are defined as a first switching valve and a second switching valve, respectively. The atomizing air supply channel 350 connected to the atomizing nozzle air supply channel 211 controlled by the first switch valve supplies air to only one nozzle 320 of the three nozzles 320, and the atomizing air supply channel 350 connected to the atomizing nozzle air supply channel 211 controlled by the second switch valve supplies air to two nozzles 320 of the three nozzles 320 at the same time.

When the first and second on-off valves are all opened, 3 nozzles 320 are simultaneously operated to meet the requirement of a large amount of oil mist. When only a small amount of oil mist is needed, the first switch valve is opened, the second control valve is closed, and one of the nozzles 320 is controlled to work. When the required oil mist amount is between the two conditions, the first switch valve is closed, the second switch valve is opened, and the two nozzles 320 are controlled to work.

In some alternative embodiments of the gas circuit flow distributor 210 of the present invention, the right side of the body is an instrument measurement side X located between the installation side i and the gas flow access side II, a first chamber pressure measurement flow channel 213 and a gas source pressure measurement flow channel 274 are formed in the body, one end of the first chamber pressure measurement flow channel 213 penetrates through the instrument measurement side X, the other end penetrates through the installation side i, and a chamber pressure measurement flow channel interface 294 is formed on the installation side i. The air source pressure measuring flow passage 274 has one end penetrating the instrument measuring side X and the other end communicating to the air source input flow passage.

Meanwhile, a second chamber pressure measuring flow channel 380 communicated with the first chamber pressure measuring flow channel 213 is formed in the top cap 300, the second chamber pressure measuring flow channel 380 is butted with the first chamber pressure measuring flow channel 213 at a chamber pressure measuring flow channel butt joint port 294, and the second chamber pressure measuring flow channel 380 is introduced into the atomization chamber, so that the first chamber pressure measuring flow channel 213 and the second chamber pressure measuring flow channel 380 communicate with the atomization chamber. In order to facilitate the observation of the pressure value in the nebulizing chamber, a first pressure measuring gauge 250 is mounted on the gauge measuring side X in communication with the first chamber pressure measuring channel 213.

Meanwhile, in order to facilitate observation of the initial pressure value of the compressed air source, a second pressure measuring gauge 260 communicated with the air source pressure measuring flow passage 274 is installed on the gauge measuring side X.

The gas circuit flow distributing plate 210 provided by the embodiment of the invention realizes the integration of a plurality of gas supply channels and gas channel interfaces, corresponding control elements are arranged outside the gas circuit flow distributing plate 210 to form a gas circuit flow distributing block 200 for controlling the plurality of gas supply channels, and the gas supply pipeline of the micro-lubricating oil mist supply device realizes the module integration design through the gas circuit flow distributing block 200, so that the arrangement of the gas supply pipeline is reasonable, a large number of external pipelines are not arranged to realize gas supply and oil supply in the prior art, and the gas supply and oil supply are disordered, and the external pipelines in the prior art are exposed in the use environment and are easy to be damaged.

While the embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

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