Current control device
阅读说明:本技术 电流控制装置 (Current control device ) 是由 铃木文规 笹尾和宽 于 2019-01-16 设计创作,主要内容包括:控制螺线管(44)的电流的电流控制装置(13)应用于电磁阀(31~36),该电磁阀(31~36)具有基于与输出液压相应的反馈力的自调压功能,并具有相对于阀芯(42)的行程变化的输出液压的变化程度相对急剧的液压突变区域(a1、a2)与相对缓慢的液压缓变区域(b)混合存在特性。电流控制装置(13)具备:驱动部(62),根据驱动信号以规定的通电周期对螺线管(44)进行通电;信号输出部(65),基于螺线管(44)的目标电流(Ir)生成并输出驱动信号;以及目标设定部(64),对目标电流(Ir)赋予高频振动振幅(Ad),以使其以比通电周期长的高频振动周期(Td)周期性地变化。目标设定部(64)根据与目标输出液压(Pr)对应的阀芯(42)的目标行程(Sr)和液压缓变区域(b)的位置关系来设定目标电流(Ir)。(A current control device (13) for controlling the current of a solenoid (44) is applied to solenoid valves (31-36), and the solenoid valves (31-36) have a self-pressure-adjusting function based on a feedback force corresponding to an output hydraulic pressure, and have a characteristic that a hydraulic pressure abrupt change region (a1, a2) in which the degree of change of the output hydraulic pressure relative to the stroke change of a spool (42) is relatively abrupt and a hydraulic pressure gradual change region (b) in which the degree of change is relatively slow are mixed. A current control device (13) is provided with: a drive unit (62) that energizes the solenoid (44) with a predetermined energization cycle in accordance with a drive signal; a signal output unit (65) that generates and outputs a drive signal on the basis of the target current (Ir) of the solenoid (44); and a target setting unit (64) that applies a dither amplitude (Ad) to the target current (Ir) so as to periodically change with a dither period (Td) that is longer than the energization period. A target setting unit (64) sets a target current (Ir) on the basis of the positional relationship between a target stroke (Sr) of a spool (42) corresponding to a target output hydraulic pressure (Pr) and a hydraulic pressure gradient region (b).)
1. A current control device is applied to solenoid valves (31-36) and controls the current of a solenoid (44), wherein the solenoid valves (31-36) have a self-pressure-adjusting function based on a feedback force corresponding to an output hydraulic pressure, and have a characteristic that a hydraulic pressure abrupt change region (a1, a2) in which the degree of change of the output hydraulic pressure relative to the change of the stroke of a spool (42) is relatively abrupt and a hydraulic pressure gradual change region (b) in which the degree of change of the output hydraulic pressure is relatively slow are mixed, and the current control device comprises:
a drive unit (62) that energizes the solenoid with a predetermined energization period in accordance with a drive signal;
a signal output unit (65) that generates and outputs the drive signal based on a target current (Ir) of the solenoid; and
a target setting unit (64, 74, 84) that applies a dither amplitude (Ad) to the target current so as to periodically change at a dither period (Td) that is longer than the energization period,
when the stroke of the spool corresponding to the target output hydraulic pressure (Pr) is set as the target stroke (Sr),
the target setting unit sets the target current according to a positional relationship between the target stroke and the hydraulic pressure gradual change region.
2. The current control device of claim 1,
the target setting unit (64, 84) determines the dither cycle based on the positional relationship between the target stroke and the hydraulic pressure retard region.
3. The current control device of claim 2,
the target setting unit includes:
an average calculation unit (66) that calculates an average target current (Irav) based on the target output hydraulic pressure;
an amplitude calculation unit (67) that calculates the dither amplitude based on the average target current;
an evaluation value calculation unit (68) that calculates an evaluation value (Ve) for determining the dither cycle, based on the positional relationship between the target stroke and the hydraulic pressure ramp region; and
and a period determination unit (69) that determines a predetermined first period (T1) as the dither period when the dither amplitude is smaller than the evaluation value, and determines a predetermined second period (T2) that is longer than the first period as the dither period when the dither amplitude is equal to or greater than the evaluation value.
4. The current control device of claim 1,
the target setting unit (74, 84) determines the dither amplitude based on the positional relationship between the target stroke and the hydraulic pressure gradual change region.
5. The current control device of claim 4,
the target setting unit includes:
an average calculation unit (66) that calculates an average target current based on the target output hydraulic pressure;
a first amplitude calculation unit (77) that calculates a first dither amplitude (Ad1) as a first provisional value of the dither amplitude on the basis of the average target current;
a second amplitude calculation unit (78) that calculates a second dither amplitude (Ad2) as a second provisional value of the dither amplitude, based on the positional relationship between the target stroke and the hydraulic pressure retard region; and
and an amplitude determination unit (79) that determines the first dither amplitude as the dither amplitude when the first dither amplitude is smaller than the second dither amplitude, and determines the second dither amplitude as the dither amplitude when the first dither amplitude is equal to or greater than the second dither amplitude.
6. The current control device of claim 5,
the target setting unit (84) has a period determining unit (89), and the period determining unit (89) determines a predetermined first period as the dither period when the first dither amplitude is smaller than the second dither amplitude, and determines a predetermined second period longer than the first period as the dither period when the first dither amplitude is equal to or larger than the second dither amplitude.
Technical Field
The present disclosure relates to a current control device.
Background
Conventionally, a current control device for controlling a current of a solenoid valve is known. Patent document 1 discloses a current control device that controls a current of a solenoid by a pulse width modulation signal (PWM signal). In patent document 1, a valve element of an electromagnetic valve is slightly vibrated by periodically changing a current at a dither (diter) period longer than a pulse period of a PWM signal, thereby suppressing the appearance of hysteresis characteristics due to static friction of the valve element.
Disclosure of Invention
The inventors of the present disclosure have found that, when the current of the solenoid is periodically changed at a high frequency oscillation cycle, the balance of the force applied to the spool of the solenoid valve is broken, and pulsation of the output hydraulic pressure increases, which may cause self-excited oscillation of the spool.
The present disclosure has been made in view of the above points, and an object thereof is to provide a current control device capable of suppressing the generation of self-excited vibration of a solenoid valve.
The inventors of the present disclosure have repeatedly studied the self-excited vibration of the valve body of the electromagnetic valve, and found that the mechanism of occurrence of this phenomenon is as follows. First, as preconditions for occurrence of a phenomenon, the following three conditions can be cited.
The solenoid valve of < precondition 1 > has a self-pressure-adjusting function based on a feedback force corresponding to an output hydraulic pressure.
To ensure linearity of the relationship between the current and the output hydraulic pressure, the solenoid valve has a characteristic in which a hydraulic pressure abrupt change region in which the degree of change in the output hydraulic pressure with respect to the change in the stroke of the spool is relatively rapid and a hydraulic pressure gradual change region in which the degree of change in the output hydraulic pressure is relatively slow coexist.
Precondition 3 applies dither amplitude to the target current of the solenoid so as to periodically change at a dither cycle longer than the energization switching cycle of the solenoid.
When current control is performed under these preconditions, the pulse width of the output hydraulic pressure varies depending on the stroke of the spool even if the same dither amplitude is applied to the target current. Therefore, when the stroke of the spool protrudes from the hydraulic pressure abrupt change region into the hydraulic pressure gradual change region, pulsation of the output hydraulic pressure changes. If the self-pressure-adjusting function is affected by this, and the return amount of the stroke increases, the balance of the forces acting on the valve element is lost. When the stroke of the spool from this state crosses the hydraulic pressure gradual change region and protrudes into the hydraulic pressure abrupt change region, the pulsation of the output hydraulic pressure further changes, and therefore the start of the increase of the output hydraulic pressure is delayed. When these operations are repeated, the force balance is further significantly disrupted, and the pulsation of the output hydraulic pressure is further increased. As a result, when the frequency of the valve body reaches the vicinity of the resonance frequency, the valve body oscillates as self-excited vibration. The inventors of the present disclosure have completed the present disclosure based on this finding.
The present disclosure relates to a current control device for controlling a current of a solenoid. The current control device is applied to a solenoid valve having a self-pressure-adjusting function based on a feedback force corresponding to an output hydraulic pressure, and having a characteristic in which a hydraulic pressure abrupt change region in which a degree of change of the output hydraulic pressure with respect to a stroke change of a spool is relatively abrupt and a hydraulic pressure gradual change region in which the degree of change is relatively slow coexist.
The current control device is provided with: a drive unit that energizes the solenoid with a predetermined energization cycle in accordance with a drive signal; a signal output unit that generates and outputs a drive signal based on a target current of the solenoid; and a target setting unit that applies a dither amplitude to the target current so as to periodically change at a dither cycle that is longer than the energization cycle. When the stroke of the spool corresponding to the target output hydraulic pressure is set as the target stroke, the target setting unit sets the target current according to the positional relationship between the target stroke and the hydraulic pressure ramp region.
Therefore, the target current can be set so that the force balance is not significantly impaired in a positional relationship in which the possibility of generating self-excited vibration is high. For example, the target current may be set such that the oscillation frequency of the spool is away from the resonance frequency, and the target current may be set such that the stroke of the spool does not cross the hydraulic pressure ramping region. Therefore, the generation of self-excited vibration of the solenoid valve can be suppressed.
Drawings
The above and other objects, features and advantages of the present disclosure will become more apparent with reference to the attached drawings and the following detailed description. The attached drawings are as follows,
fig 1 is a schematic diagram showing an automatic transmission to which a current control apparatus of a first embodiment is applied,
figure 2 is a cross-sectional view of a solenoid valve,
FIG. 3 is a characteristic diagram showing a relationship between a stroke of a spool of an electromagnetic valve and an output hydraulic pressure,
fig. 4 is an enlarged view of a main portion of the solenoid valve, and is a diagram showing a state where a stroke is in the first hydraulic pressure abrupt change region of fig. 3,
figure 5 is a cross-sectional view taken along line V-V of figure 4,
fig. 6 is an enlarged view of a main portion of the electromagnetic valve, and is a view showing a state where a stroke is in a hydraulic pressure gradually varying region of fig. 3,
figure 7 is a cross-sectional view taken along line VII-VII of figure 6,
fig. 8 is an enlarged view of a main portion of the solenoid valve, and is a view showing a state where a stroke is in the second hydraulic pressure abrupt change region of fig. 3,
figure 9 is a cross-sectional view taken along line IX-IX of figure 8,
FIG. 10 is a block diagram illustrating a functional part of the current control device,
fig 11 is a timing chart for explaining current control performed by the current control means,
fig. 12 is a stroke-output hydraulic pressure characteristic diagram illustrating the order in which the current control device calculates the evaluation value,
fig. 13 is a current-output hydraulic pressure characteristic diagram illustrating the order in which the current control means calculates the evaluation value,
FIG. 14 is a timing chart showing a state of equilibrium of the force of the spool valve when the current control means executes the current control,
fig. 15 is a flowchart for explaining a process performed by the current control device,
FIG. 16 is a timing chart showing a state of balance among current, stroke, output hydraulic pressure, and force when the current control means executes current control,
FIG. 17 is a block diagram illustrating a functional part of a current control device according to a second embodiment,
FIG. 18 is a timing chart showing a state of equilibrium of the force of the spool valve when the current control means executes the current control,
fig 19 is a flowchart for explaining a process performed by the current control device,
FIG. 20 is a timing chart showing a state of balance among current, stroke, output hydraulic pressure and force when the current control means executes current control,
FIG. 21 is a block diagram illustrating a functional part of a current control device according to a third embodiment,
FIG. 22 is a timing chart showing a state of equilibrium of the force of the spool when the current control means executes the current control,
fig 23 is a flowchart for explaining a process performed by the current control device,
fig. 24 is a timing chart for explaining a mechanism of generation of self-excited vibration of the spool valve by way of a comparative example,
fig. 25 is a timing chart showing a state of balance among the current, the stroke, the output hydraulic pressure, and the force when the current control is executed in the comparative method.
Detailed Description
Hereinafter, a plurality of embodiments will be described with reference to the drawings. The same reference numerals are given to the substantially same components of the embodiments, and descriptions thereof are omitted.
[ first embodiment ]
The current control device of the first embodiment is applied to an automatic transmission shown in fig. 1. First, the
As shown in fig. 2, the
The
The plunger 45 moves in the axial direction in accordance with the magnitude of the excitation current of the
The stroke of the
As shown in fig. 3, the output hydraulic pressure varies corresponding to the stroke of the
As shown in fig. 4 and 5, the hydraulic pressure abrupt change region a1 of fig. 3 is the entire region of the stroke range (i.e., the EX notch communication range a1) corresponding to the "state in which the
The EX open range C1 of fig. 3 is a stroke range corresponding to the "state IN which the
As shown in fig. 10, the
(Current control)
Next, the current control performed by the
By periodically changing the current of the
As preconditions for generating self-excited vibration, the following three conditions can be cited.
The
To ensure linearity of the relationship between the current and the output hydraulic pressure, the
Precondition 3 > the dither amplitude Ad is given to the target current Ir of the
When the current control is performed under these preconditions, even if the same dither amplitude is applied to the target current, the pulse width of the output hydraulic pressure differs depending on the stroke of the
(function part of Current control device)
Next, the target setting unit 64 will be described with reference to fig. 10. The target setting unit 64 gives the dither amplitude Ad to the target current Ir so as to periodically change with a dither period Td longer than the energization switching period (i.e., PWM period Tpwm) of the
The
The amplitude calculation section 67 calculates the dither amplitude Ad based on at least the average target current Irav. In the first embodiment, the amplitude calculation unit 67 calculates the dither amplitude Ad based on the average target current Irav and the oil temperature To of the hydraulic oil supplied To the
The evaluation value calculation unit 68 calculates the evaluation value Ve for determining the dither cycle Td based on the positional relationship between the target stroke Sr and the hydraulic pressure retard region b. In the first embodiment, the evaluation value Ve is the amount of change in current from the target stroke Sr to the stroke immediately before the hydraulic pressure gradual change region b is crossed. Specifically, in fig. 12, the stroke from the target stroke Sr to immediately before the hydraulic pressure gradual change region b is set to S2. Then, from the stroke-output hydraulic pressure characteristic of fig. 12, the output hydraulic pressure P1 corresponding to the target stroke Sr and the output hydraulic pressure P2 corresponding to the stroke S2 are obtained. Next, from the current-output hydraulic pressure characteristic shown in fig. 13, a current I1 corresponding to the output hydraulic pressure P1 and a current I2 corresponding to the output hydraulic pressure P2 are obtained. The evaluation value Ve is a value obtained by subtracting the current I1 from the current I2.
The period determination unit 69 compares the dither amplitude Ad with the evaluation value Ve. When the dither amplitude Ad is smaller than the evaluation value Ve, the predetermined first period T1 is determined as the dither period Td. On the other hand, when the dither amplitude Ad is equal to or greater than the evaluation value Ve, a predetermined second period T2 longer than the first period T1 is determined as the dither period Td. In order to suppress the appearance of the hysteresis characteristic due to the static friction of the
As described above, the target setting unit 64 calculates the evaluation value Ve based on the positional relationship between the target stroke Sr and the hydraulic pressure gradual change region b, compares the evaluation value Ve with the dither amplitude Ad, and determines the dither cycle Td based on the comparison result. For example, when the dither amplitude Ad is equal to or greater than the evaluation value Ve, it is determined that the positional relationship between the target stroke Sr and the hydraulic pressure gradual change region b is a positional relationship in which the self-excited vibration is highly likely to occur. Then, the dither period Td is set to a relatively long second period T2 to shift the vibration frequency of the
The functional units 64 to 69 of the
(processing performed by Current control means)
Next, a process executed by the
In S1 of fig. 15, the average target current Irav is calculated. After S1, the process moves to S2.
In S2, the dither amplitude Ad is calculated based on the average target current Irav and the oil temperature To. After S2, the process moves to S3.
In S3, an evaluation value Ve for determining the dither cycle Td is calculated based on the positional relationship between the target stroke Sr and the hydraulic pressure gradient region b. After S3, the process moves to S4.
In S4, it is determined whether or not the dither amplitude Ad is smaller than the evaluation value Ve. When the dither amplitude Ad is smaller than the evaluation value Ve (S4: YES), the process proceeds to S5. When the dither amplitude Ad is equal to or greater than the evaluation value Ve (S4: NO), the process proceeds to S6.
In S5, a predetermined first period T1 is determined as a dither period Td. After S5, the process moves to S7.
In S6, a predetermined second period T2 longer than the first period T1 is determined as a dither period Td. After S6, the process moves to S7.
In S7, the target current Ir is set based on the average target current Irav, the dither amplitude Ad, and the dither period Td. After S7, the process exits the routine of fig. 15.
Next, the change of each value (i.e., the balance state of the current, the stroke, the output hydraulic pressure, and the force) in the current control by the
On the other hand, in fig. 16 showing the change in the values of the first embodiment, after the average target current Irav is changed at time t11, the current changes so as to follow the average target current Irav. Thereafter, at time t12, the stroke protrudes from the hydraulic pressure abrupt change region a2 into the hydraulic pressure gradual change region b, and the balance of forces is slightly lost, so that the equilibrium state becomes unstable. However, since the dither period Td is set to be relatively long and a time until the balance of force is restored is secured, the balance of force is not further significantly disrupted and the state is immediately stabilized.
(Effect)
As described above, in the first embodiment, the
The
Therefore, if the target current Ir is in a positional relationship in which the possibility of generating self-excited vibration is high, the target current Ir can be set so that the balance of forces is not significantly impaired. Therefore, the generation of self-excited vibration of the solenoid valve can be suppressed.
In the first embodiment, the target setting unit 64 determines the dither cycle Td based on the positional relationship between the target stroke Sr and the hydraulic pressure gradually varying region b. Thus, in order to obtain a positional relationship in which the possibility of the occurrence of self-excited vibration is high, the target current is set so that the vibration frequency of the
In the first embodiment, the target setting unit 64 includes an
Therefore, if the high-frequency vibration amplitude Ad, which is a positional relationship in which the possibility of generating self-excited vibration is high, is equal to or greater than the evaluation value Ve, the high-frequency vibration period Td is set relatively long so that the vibration frequency of the
[ second embodiment ]
In the second embodiment, as shown in fig. 17, the
The first
The second
The
As described above, the
(processing performed by Current control means)
Next, a process executed by the
In S11 of fig. 19, the same processing as in S1 of fig. 15 of the first embodiment is performed. After S11, the process moves to S12.
In S12, the first dither amplitude Ad1 is calculated based on the average target current Irav and the oil temperature To. After S12, the process moves to S13.
In S13, the second dither amplitude Ad2 is calculated as the second provisional value of the dither amplitude Ad based on the positional relationship between the target stroke Sr and the hydraulic pressure retard region b. After S13, the process moves to S14.
In S14, it is determined whether the first dither amplitude Ad1 is less than the second dither amplitude Ad 2. In the case where the first dither amplitude Ad1 is smaller than the second dither amplitude Ad2 (S14: yes), the process moves to S15. If the first dither amplitude Ad1 is equal to or greater than the second dither amplitude Ad2 (S14: no), the process proceeds to S16.
In S15, the first dither amplitude Ad1 is determined as the dither amplitude Ad. After S15, the process moves to S17.
In S16, the second dither amplitude Ad2 is determined as the dither amplitude Ad. After S16, the process moves to S17.
In S17, the target current Ir is set based on the average target current Ir, the dither amplitude Ad, and the dither period Td. After S17, the process exits the routine of fig. 19.
Next, the change of each value (i.e., the balance state of the current, the stroke, the output hydraulic pressure, and the force) in the current control by the
On the other hand, in fig. 20 showing the change in the values of the second embodiment, after the average target current Irav is changed at time t31, the current changes so as to follow the average target current Irav. After that, after the current catches up with the average target current Irav, the stroke does not protrude from the hydraulic pressure abrupt change region a2 into the hydraulic pressure gradual change region b. Therefore, the balance of forces is not significantly disrupted, and a stable region can be ensured.
(Effect)
As described above, in the second embodiment, the
In the second embodiment, the
In the first embodiment, the target setting unit 64 includes the
Therefore, in order to achieve a positional relationship in which the possibility of self-excited vibration is high, that is, when the first dither amplitude Ad1 is equal to or greater than the second dither amplitude Ad2, the dither amplitude Ad is set relatively small so that the stroke of the
[ third embodiment ]
In the third embodiment, as shown in fig. 21, the
The
As described above, the
(processing performed by Current control means)
Next, a process executed by the
In S21 to S25 and S27 of fig. 22, the same processing as in S11 to S16 of fig. 19 of the second embodiment is performed.
In S26 after S25, a predetermined first period T1 is determined as a dither period Td. After S26, the process moves to S29.
In S28 after S27, a predetermined second period T2 longer than the first period T1 is determined as a dither period Td. After S28, the process moves to S29.
In S29, the target current Ir is set based on the average target current Ir, the dither amplitude Ad, and the dither period Td. After S29, the process exits the routine of fig. 23.
(Effect)
As described above, in the third embodiment, the
In the third embodiment, the
[ other embodiments ]
In another embodiment, the target setting unit may determine whether or not there is a possibility of generating self-excited vibration based on whether or not the distance between the target stroke and the hydraulic pressure gradual change region is equal to or less than a threshold value, and when the distance is equal to or less than the threshold value, the dither cycle or the dither amplitude may be set smaller than when not.
In other embodiments, the current control of the solenoid is not limited to the PWM control, and may be other dither chopper control. In another embodiment, the self-pressure adjusting function based on the feedback force corresponding to the output hydraulic pressure may be realized by detecting the magnitude of the output hydraulic pressure and applying a force corresponding to the detected value to the spool using, for example, an electromagnetic force.
The control unit and the method thereof described in the present disclosure may be realized by a special purpose computer provided with a processor and a memory programmed to execute one or more functions embodied by a computer program. Alternatively, the control unit and the method thereof described in the present disclosure may be implemented by a dedicated computer provided with one or more dedicated hardware logic circuits included in a processor. Alternatively, the control unit and the method thereof described in the present disclosure may be implemented by one or more special purpose computers including a combination of a processor and a memory programmed to execute one or more functions and a processor including one or more hardware logic circuits. The computer program may be stored in a non-transitory tangible recording medium that can be read by a computer as instructions to be executed by the computer.
The present disclosure is described based on the embodiments. However, the present disclosure is not limited to the embodiment and the configuration. The present disclosure also includes various modifications and variations within an equivalent range. In addition, various combinations and modes, and further, other combinations and modes including only one element, more than one element, or less than one element also fall within the scope and the idea of the present disclosure.
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