阅读说明：本技术 一种半自动化式攻轧机 (Semi-automatic tapping machine ) 是由 冯利军 于 2020-06-23 设计创作，主要内容包括：本发明公开了一种半自动化式攻轧机,包括底座,所述底座顶端的一侧安装有电机,且电机的输出端连接有转动轴,所述转动轴的一端连接有齿轮座,且齿轮座的一侧分别连接有主动轴和从动轴,所述主动轴和从动轴的一端连接有机架,且主动轴贯穿机架并连接有第一工作辊。本发明通过设置有发热板,可实现对需要轧制的金属进行升温轧制,使得金属的坚硬程度可以减少,从而更加方便的进行轧制,轧制的效率更高,需要使用的时间更少,还通过设置的雾化喷头、水管和水泵,实现了在将金属轧制之后,雾化喷头对金属进行水冷,保证金属在轧制之后可以快速的冷却,减少金属的冷却时间,使得金属不会发生形变,从而保证轧制的金属质量更好。(The invention discloses a semi-automatic tapping and rolling machine which comprises a base, wherein a motor is installed on one side of the top end of the base, the output end of the motor is connected with a rotating shaft, one end of the rotating shaft is connected with a gear seat, one side of the gear seat is respectively connected with a driving shaft and a driven shaft, one ends of the driving shaft and the driven shaft are connected with a rack, and the driving shaft penetrates through the rack and is connected with a first working roll. According to the invention, the heating plate is arranged, so that the metal to be rolled can be heated and rolled, the hardness degree of the metal can be reduced, the metal can be rolled more conveniently, the rolling efficiency is higher, the time required for use is shorter, and the atomizing nozzle, the water pipe and the water pump are arranged, so that the atomizing nozzle is used for cooling the metal after the metal is rolled, the metal can be rapidly cooled after being rolled, the cooling time of the metal is shortened, the metal cannot deform, and the rolled metal quality is better.)

1. The utility model provides a rolling machine is attacked to semi-automatization formula, includes base (1), its characterized in that: the automatic feeding device is characterized in that a motor (2) is installed on one side of the top end of the base (1), the output end of the motor (2) is connected with a rotating shaft (4), one end of the rotating shaft (4) is connected with a gear seat (5), one side of the gear seat (5) is respectively connected with a driving shaft (6) and a driven shaft (7), one ends of the driving shaft (6) and the driven shaft (7) are connected with a rack (9), the driving shaft (6) penetrates through the rack (9) and is connected with a first working roll (10), the driven shaft (7) penetrates through the rack (9) and is connected with a second working roll (11), heating plates (20) are arranged inside the second working roll (11) and the first working roll (10), two ends inside the rack (9) are respectively connected with a first supporting roll (14) and a second supporting roll (13), and the top end of the rack (9) is connected, a water pump (18) is installed on one side of the rack (9), a foot seat (15) is arranged at the bottom end of the rack (9), and a display screen (23) is arranged at the top end of the base (1).

2. A semi-automated tapping machine according to claim 1, wherein: the top of base (1) is provided with protection seat (3), protection seat (3) is run through in axis of rotation (4), and axis of rotation (4) and protection seat (3) rotate to be connected.

3. A semi-automated tapping machine according to claim 1, wherein: the inside of pinion stand (5) is provided with driving gear (21) and driven gear (22) respectively, and driving gear (21) and driven gear (22) intermeshing, axis of rotation (4) are rotated and are connected with driving gear (21), and one side of driving gear (21) is rotated and is connected with driving shaft (6), one side of driven gear (22) is rotated and is connected with driven shaft (7).

4. A semi-automated tapping machine according to claim 1, wherein: the outer sides of the driving shaft (6) and the driven shaft (7) are provided with couplers (8), and the driving shaft (6) and the driven shaft (7) penetrate through the couplers (8) and are connected with a rack (9).

5. A semi-automated tapping machine according to claim 1, wherein: first working roll (10) and second working roll (11) all are located the inside of frame (9), and the one end of first working roll (10) and second working roll (11) all is provided with bearing (12), first working roll (10) and second working roll (11) are connected with frame (9) rotation through bearing (12).

6. A semi-automated tapping machine according to claim 1, wherein: first backing roll (14) rotate with first work roll (10) and are connected, second backing roll (13) rotate with second work roll (11) and are connected, and second backing roll (13) are the same with first backing roll (14) structure.

7. A semi-automated tapping machine according to claim 1, wherein: the quantity of atomizer (16) is two sets of, two sets of atomizer (16) all is connected with water pipe (17), and water pipe (17) and water pump (18) swing joint, the one end of water pump (18) is provided with water tank (19).

8. A semi-automated tapping machine according to claim 1, wherein: the display screen is characterized in that a control panel is arranged inside the display screen (23), the output end of the control panel is electrically connected with a data processing module, the output end of the data processing module is electrically connected with a motor (2), a heating plate (20) and a water pump (18), the output end of the data processing module is electrically connected with a threshold value module, and the output end of the threshold value module is electrically connected with a buzzer.

9. A semi-automated tapping machine according to claim 1, wherein: the display screen (23) is in bidirectional electric connection with the control panel, the control panel is in bidirectional electric connection with the data processing module, and the data processing module is in bidirectional electric connection with the motor (2), the heating plate (20) and the water pump (18).

Technical Field

The invention relates to the field of rolling mills, in particular to a semi-automatic tapping and rolling mill.

Background

The rolling mill is equipment for realizing a metal rolling process, and generally refers to equipment for completing the whole process of rolled material production.

Present rolling mill is at the during operation, only rolls the metal, single structure and work efficiency are not high, can't accelerate the rolling process of metal, long-time work makes the rolling mill produce the machine fatigue easily, causes rolling metal quality not high, influences product quality, present rolling is mostly artifical manual control moreover, the inside operation situation of work machine can't be accurate to learn, can not know the valve value that tired can take place for the machine, cause accident's emergence easily.

Disclosure of Invention

The invention aims to provide a semi-automatic tapping machine to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a rolling mill is attacked to semi-automatization formula, includes the base, the motor is installed to one side on base top, and the output of motor is connected with the axis of rotation, the one end of axis of rotation is connected with the pinion stand, and one side of pinion stand is connected with driving shaft and driven shaft respectively, the one end of driving shaft and driven shaft is connected with the frame, and the driving shaft runs through the frame and is connected with first work roll, the driven shaft runs through the frame and is connected with the second work roll, and the second work roll is provided with the board that generates heat with the inside of first work roll, the inside both ends of frame are connected with first backing roll and second backing roll respectively, and the top of frame is connected with the atomizer, the water pump is installed to one side of frame, and the bottom of frame is provided with.

Preferably, the top of base is provided with the protection seat, the axis of rotation runs through the protection seat, and the axis of rotation is connected with the protection seat rotation.

Preferably, the inside of pinion stand is provided with driving gear and driven gear respectively, and driving gear and driven gear intermeshing, the axis of rotation rotates and is connected with the driving gear, and one side of driving gear rotates and is connected with the driving shaft, one side of driven gear rotates and is connected with the driven shaft.

Preferably, the driving shaft and the driven shaft are both provided with a coupling outside, and penetrate through the coupling and are connected with the frame.

Preferably, first working roll and second working roll all are located the inside of frame, and the one end of first working roll and second working roll all is provided with the bearing, first working roll passes through bearing and frame rotation with the second working roll and is connected.

Preferably, first backing roll rotates with first working roll to be connected, the second backing roll rotates with the second working roll to be connected, and the second backing roll is the same with first backing roll structure.

Preferably, the quantity of atomizer is two sets of, two sets of atomizer all is connected with the water pipe, and water pipe and water pump swing joint, the one end of water pump is provided with the water tank.

Preferably, the inside control panel that is provided with of display screen, control panel's output electric connection has data processing module, and data processing module's output electric connection has the motor, generates heat board and water pump, data processing module's output electric connection has the threshold module, and the output electric connection of threshold module has bee calling organ.

Preferably, the display screen is two-way electric connection with control panel, and control panel and data processing module are two-way electric connection, data processing module and motor, generate heat board and water pump are two-way electric connection.

Compared with the prior art, the invention has the beneficial effects that: the semi-automatic tapping machine can realize the heating and rolling of the metal to be rolled by arranging the heating plate, so that the hardness degree of the metal can be reduced, thereby more conveniently rolling, the rolling efficiency is higher, the time required for using is less, the atomizing nozzle, the water pipe and the water pump are arranged, the atomizing nozzle is used for water cooling of the metal after the metal is rolled, the metal can be rapidly cooled after rolling, the cooling time of the metal is reduced, the metal cannot deform, the rolled metal quality is better, the machine can be controlled on the display screen and the control panel by the arranged display screen, the buzzer can sound after the motor, the heating plate and the water pump exceed a limited threshold value, an operator is prompted that the machine is tired in operation, and the use safety of the machine is improved, the occurrence of safety accidents is reduced.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is an elevation view of a first work roll of the present invention;

FIG. 3 is a cross-sectional view of a first work roll of the present invention;

FIG. 4 is a cross-sectional view of a gear seat of the present invention;

FIG. 5 is a system flow diagram of the present invention.

In the figure: 1. a base; 2. a motor; 3. a protective seat; 4. a rotating shaft; 5. a gear seat; 6. a drive shaft; 7. a driven shaft; 8. a coupling; 9. a frame; 10. a first work roll; 11. a second work roll; 12. a bearing; 13. a second support roller; 14. a first support roller; 15. a foot seat; 16. an atomizing spray head; 17. a water pipe; 18. a water pump; 19. a water tank; 20. a heat generating plate; 21. a driving gear; 22. a driven gear; 23. a display screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, a semi-automatic tapping machine includes a base 1, a motor 2 installed on one side of the top of the base 1, and the output end of the motor 2 is connected with a rotating shaft 4, one end of the rotating shaft 4 is connected with a gear seat 5, and one side of the gear seat 5 is respectively connected with a driving shaft 6 and a driven shaft 7, one end of the driving shaft 6 and one end of the driven shaft 7 are connected with a frame 9, the driving shaft 6 penetrates through the frame 9 and is connected with a first working roll 10, the driven shaft 7 penetrates through the frame 9 and is connected with a second working roll 11, heating plates 20 are arranged inside the second working roll 11 and the first working roll 10, two ends inside the frame 9 are respectively connected with a first supporting roll 14 and a second supporting roll 13, and the top end of the frame 9 is connected with an atomizing nozzle 16, one side of the frame 9 is provided with a water pump 18, and the bottom of frame 9 is provided with foot rest 15, and the top of base 1 is provided with display screen 23.

The invention can realize the heating rolling of the metal to be rolled by arranging the heating plate 20, so that the hardness degree of the metal can be reduced, thereby the rolling is more convenient, the rolling efficiency is higher, the time needed to be used is less, the invention also realizes that the atomizing nozzle 16 carries out water cooling on the metal after the metal is rolled by arranging the atomizing nozzle 16, the water pipe 17 and the water pump 18 (the model is G-JET), the metal can be rapidly cooled after the rolling, the cooling time of the metal is reduced, the metal can not deform, thereby the rolled metal quality is better, the machine control can be realized on the display screen 23 and the control panel by arranging the display screen 23, the buzzer can buzzes after the motor 2 (the model is TC7122), the heating plate 20 and the water pump 18 exceed the limited threshold value, and the operator is reminded that the machine runs fatigue, the safety of the machine is improved, and the occurrence of safety accidents is reduced.

Please refer to fig. 1, the top of the base 1 is provided with a protection seat 3, the rotating shaft 4 penetrates the protection seat 3, and the rotating shaft 4 is rotatably connected with the protection seat 3, the protection seat 3 can protect the output shaft of the motor 2, because the stroke distance is long, in order to ensure the normal operation of the rotating shaft 4, the protection seat 3 is provided, the outer sides of the driving shaft 6 and the driven shaft 7 are both provided with a coupling 8, and the driving shaft 6 and the driven shaft 7 penetrate the coupling 8 and are connected with a frame 9, the coupling 8 is a device which couples the two shafts or the shaft and a revolving member, revolves together in the process of transmitting motion and power, is not detached under normal condition, sometimes also serves as a safety device to prevent the coupled member from bearing excessive load, plays the role of overload protection, and is used to protect the driving shaft 6 and the driven shaft 7, the first working roll 10 and the second working roll 11 are both located inside the frame 9, and one end of the first working roll 10 and one end of the second working roll 11 are both provided with bearings 12, the first working roll 10 and the second working roll 11 are rotatably connected with the frame 9 through the bearings 12, the driving shaft 6 and the driven shaft 7 drive the first working roll 10 and the second working roll 11 to rotate through the coupling 8, the rotating directions are opposite, so as to roll metal, the first supporting roll 14 is rotatably connected with the first working roll 10, the second supporting roll 13 is rotatably connected with the second working roll 11, the structure of the second supporting roll 13 is the same as that of the first supporting roll 14, the first supporting roll 14 and the second supporting roll 13 can support the working rolls during rolling, so as to reduce the bearing of the working rolls, the number of the atomizing nozzles 16 is two, the two groups of atomizing nozzles 16 are both connected with water pipes 17, the water pipes 17 are movably connected with the water pump 18, one end of the water pump 18 is provided with a water tank 19, so that after metal is rolled, the atomizing spray head 16 is used for water cooling of the metal, so that the metal can be cooled quickly after rolling, the cooling time of the metal is shortened, the metal cannot deform, and the rolled metal is guaranteed to have better quality.

Please refer to fig. 4, a driving gear 21 and a driven gear 22 are respectively disposed inside the gear seat 5, the driving gear 21 and the driven gear 22 are engaged with each other, the driving gear 21 is rotatably connected to the rotating shaft 4, one side of the driving gear 21 is rotatably connected to the driving shaft 6, one side of the driven gear 22 is rotatably connected to the driven shaft 7, and one rotating shaft 4 can be better changed into the driving shaft 6 and the driven shaft 7 through the driving gear 21 and the driven gear 22, so as to better drive the two working rolls to rotate.

Please refer to fig. 5, a control panel is disposed inside the display 23, an output end of the control panel is electrically connected to a data processing module, an output end of the data processing module is electrically connected to the motor 2, the heating plate 20 and the water pump 18, an output end of the data processing module is electrically connected to a threshold module, an output end of the threshold module is electrically connected to a buzzer, the control panel is pressed to control the motor 2 to be turned on, the control panel transmits a turn-on command to the data processing module, the data processing module controls the motor 2 to be turned on, the motor 2 starts to operate, so as to intelligently control the machine, the display 23 is in bidirectional electrical connection with the control panel, the control panel is in bidirectional electrical connection with the data processing module, the data processing module is in bidirectional electrical connection with the motor 2, the heating plate 20 and the water pump 18, and through the display 23, the control of the machine can be realized on the display screen 23 and the control panel, and the buzzer buzzes after the motor 2, the heating plate 20 and the water pump 18 exceed the limited threshold value to prompt the operator that the machine is tired in operation, so that the use safety of the machine is improved, and the occurrence of safety accidents is reduced.

The working principle is as follows: when the rolling device is used, metal to be rolled is conveyed to the front of the rack 9 through the conveying mechanism, the opening of the motor 2 is controlled by pressing the control panel in the display screen 23, the control panel transmits an opening command to the data processing module, then the data processing module controls the opening of the motor 2, the motor 2 starts to operate, the motor 2 drives the rotating shaft 4 to rotate, the rotating shaft 4 drives the driving gear 21 to rotate through the gear seat 5, the driving gear 21 and the driven gear 22 are in a meshed state, so that the driving shaft 6 connected with the driving gear 21 and the driven shaft 7 connected with the driven gear 22 start to rotate simultaneously, the rotating directions are opposite, the driving shaft 6 and the driven shaft 7 drive the first working roll 10 and the second working roll 11 to rotate through the coupler 8, the rotating directions are opposite, so that the metal is rolled, and the heating plates 20 are arranged in the first working roll 10 and the second working roll 11, the opening of the heating plate 20 is controlled by pressing a control panel in the display screen 23, the control panel transmits an opening command to the data processing module, then the data processing module controls the opening of the heating plate 20, the heating plate 20 can soften rolled metal and then can more conveniently roll the metal, the first supporting roller 14 and the second supporting roller 13 can support the working rollers during rolling to reduce the bearing of the working rollers, after the rolling is finished, the control panel in the display screen 23 is pressed to control the opening of the water pump 18, the control panel transmits the opening command to the data processing module, then the data processing module controls the opening of the water pump 18, the water pump 18 starts to absorb water from the water tank 19 and then transmits the water to the inside of the water pipe 17, water mist spraying is carried out through the atomizing spray head 16 to cool the rolled metal, the cooling time of the metal is reduced, and the metal cannot deform, the data of all machines can be processed and analyzed through the data processing module, then the data are displayed on the display screen 23, and once the threshold value of the machine exceeds the limit, the buzzer is triggered to sound so as to remind a worker.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.