Armature
阅读说明:本技术 电枢 (Armature ) 是由 铃木工 于 2020-03-06 设计创作,主要内容包括:公开了一种电枢。定子包括具有连接沿周向方向间隔开的两个绝缘体(32)的引导部分(32a)的连接绝缘体构件(73),以及通过引导部分(32a)引导并连接两个线圈(33)的跳线(41g、51h、51j)。连接绝缘体构件(73)包括下层绝缘体构件(74)、中间层绝缘体构件(75)和上层绝缘体构件(76)。下层绝缘体构件(74)的引导部分(32a)具有下层弧形连接部(74b),中间层绝缘体构件(75)具有中间层弧形连接部(75b),并且上层绝缘体构件(76)的引导部分(32a)具有上层弧形连接部(76b)。中间层弧形连接部被布置成在轴向方向上相对于下层弧形连接部在上方,并且上层弧形连接部被布置成在径向方向上相对于中间层弧形连接部在外侧。(An armature is disclosed. The stator includes a connecting insulator member (73) having a guide portion (32a) connecting two insulators (32) spaced apart in a circumferential direction, and jumper wires (41g, 51h, 51j) that guide and connect two coils (33) through the guide portion (32 a). The connecting insulator member (73) includes a lower insulator member (74), an intermediate insulator member (75), and an upper insulator member (76). The guide portion (32a) of the lower insulator member (74) has a lower arc-shaped connecting portion (74b), the intermediate insulator member (75) has an intermediate arc-shaped connecting portion (75b), and the guide portion (32a) of the upper insulator member (76) has an upper arc-shaped connecting portion (76 b). The intermediate layer arc connecting portion is arranged above with respect to the lower layer arc connecting portion in the axial direction, and the upper layer arc connecting portion is arranged outside with respect to the intermediate layer arc connecting portion in the radial direction.)
1. An armature, comprising:
a plurality of core component members (31d) having teeth (31b) extending in a radial direction and arranged side by side in a circumferential direction;
a connecting insulator member (73) having an insulator (32) covering the teeth and a guide portion (32a) configured to connect two insulators spaced apart in a circumferential direction;
a coil (33) wound around the teeth via the insulator; and
a jumper (41g, 41h, 41j, 51g, 51h, 51j) guided by the guide portion to connect the two coils, wherein,
the connecting insulator member includes a lower insulator member (74), an intermediate insulator member (75), and an upper insulator member (76) assembled in an axial direction,
the guide portion of the lower insulator member includes a lower arcuate connecting portion (74b) having an arcuate shape when viewed from the axial direction, the guide portion of the intermediate insulator member includes an intermediate arcuate connecting portion (75b) having an arcuate shape when viewed from the axial direction, and the guide portion of the upper insulator member includes an upper arcuate connecting portion (76b) having an arcuate shape when viewed from the axial direction, and
the intermediate layer arc connecting portion is arranged above with respect to the lower layer arc connecting portion in the axial direction, and the upper layer arc connecting portion is arranged outside with respect to the intermediate layer arc connecting portion in the radial direction.
2. The armature of claim 1,
the leading portion of the intermediate layer insulator member includes an intermediate layer extension (75a) extending from a radially inner side of the insulator to the inner side in a radial direction and connecting the intermediate layer arc-shaped connecting portions, and
the upper layer arcuate connection includes a thinned portion (76e) to increase space on the middle layer extension at a circumferential location facing the middle layer extension.
3. The armature of claim 2,
the thinned portion is a through hole (76e) that penetrates in the axial direction.
4. The armature of claim 2,
the upper layer arc-shaped connecting portion includes a protruding portion (76f) protruding outward in the radial direction at a circumferential position corresponding to the thinned portion.
5. The armature of any of claims 1 to 4,
the leading portion of the middle tier insulator member has a middle tier extension extending radially inward from the insulator and connected to the middle tier arcuate connection portion, and
a guide recess (75c) for guiding the jumper in a radial direction is formed on the intermediate layer extension.
6. The armature of any of claims 1 to 4,
an arc-shaped wall portion (77) protruding in the axial direction is formed on a radially inner side of at least one of the intermediate layer arc-shaped connection portion and the upper layer arc-shaped connection portion so as to guide the jumper wire along an outer surface of the arc-shaped wall portion in the radial direction, and a restricting protrusion (77a) is formed, the restricting protrusion (77a) protruding outward in the radial direction so as to restrict movement of the jumper wire in the axial direction.
7. The armature of any of claims 1 to 4,
the armature is a stator (30), and a rotor (20) is provided on a radially inner side of the stator.
Technical Field
The present invention relates to an armature.
Background
Conventionally, in a stator as an armature of an electric motor, a plurality of core constituent members having teeth extending inward in a radial direction are arranged in a circumferential direction, and a coil is wound around the teeth via an insulator (for example, see patent document 1). The stator includes a connection insulator member having two insulators spaced apart in a circumferential direction and a guide portion connecting them, and a jumper wire connecting two coils is guided by the guide portion. Further, the connecting insulator member includes a lower insulator member, an intermediate insulator member, and an upper insulator member assembled in the axial direction. The leading portion of each of the insulator members includes a lower layer arc-shaped connecting portion, an intermediate layer arc-shaped connecting portion, and an upper layer arc-shaped connecting portion each having an arc shape as viewed from the axial direction. The intermediate layer arc-shaped connection portion is arranged parallel to the lower layer arc-shaped connection portion in the radial direction, and the upper layer arc-shaped connection portion is arranged above the intermediate layer arc-shaped connection portion in the axial direction. Therefore, while suppressing the enlargement of the guide portion in the radial direction, the enlargement in the axial direction is suppressed (see fig. 23 of patent document 1).
Disclosure of Invention
However, in the stator described above, for example, the intermediate-layer arc connecting portion is arranged in parallel with the inner side in the radial direction of the lower-layer arc connecting portion. Therefore, it is difficult to form the intermediate layer inwardly extending portion that extends inwardly from the insulator in the radial direction and is connected to the intermediate layer arc connecting portion so as not to interfere with the upper layer arc connecting portion and the lower layer arc connecting portion. Therefore, it is difficult to realize guide portions in which the guide portions do not interfere with each other.
The present invention is proposed to solve the above-described problems, and an object of the present invention is to provide an armature in which guide portions that do not interfere with each other can be easily realized.
The armature includes: a plurality of core constituent members having teeth extending in a radial direction and arranged side by side in a circumferential direction; a connecting insulator member having an insulator covering the teeth and a guide portion configured to connect two insulators spaced apart in a circumferential direction; a coil wound around the teeth via an insulator; and a jumper guided by the guide portion to connect the two coils. The connecting insulator member includes a lower insulator member, an intermediate insulator member, and an upper insulator member assembled in an axial direction. The guide portion of the lower insulator member includes a lower arcuate connecting portion having an arcuate shape when viewed from the axial direction, the guide portion of the intermediate insulator member includes an intermediate arcuate connecting portion having an arcuate shape when viewed from the axial direction, and the guide portion of the upper insulator member includes an upper arcuate connecting portion having an arcuate shape when viewed from the axial direction. The intermediate layer arc connecting portion is arranged above with respect to the lower layer arc connecting portion in the axial direction, and the upper layer arc connecting portion is arranged outside with respect to the intermediate layer arc connecting portion in the radial direction.
According to the above structure, the intermediate layer arc-shaped connection portion is arranged parallel upward in the axial direction with respect to the lower layer arc-shaped connection portion, and the upper layer arc-shaped connection portion is arranged parallel outward in the radial direction with respect to the intermediate layer arc-shaped connection portion. Therefore, the guide portions can be easily implemented so that the guide portions do not interfere with each other.
Drawings
Fig. 1 is a schematic configuration diagram of an electric brake system including a motor according to an embodiment;
FIG. 2 is a schematic plan view of a stator in the same embodiment;
FIG. 3 is a perspective view of a stator in an embodiment;
FIG. 4 is a perspective view of a stator in an embodiment;
fig. 5 is a partially exploded perspective view of a stator in an embodiment;
fig. 6 is a partially exploded perspective view of a stator in an embodiment;
fig. 7 is a sectional view showing a part of a stator in the embodiment;
fig. 8 is a sectional view showing a part of a stator in the embodiment;
fig. 9 is a sectional view showing a part of a stator in another embodiment; and
fig. 10 is a sectional view showing a part of a stator in another embodiment.
Detailed Description
Hereinafter, embodiments of a motor including a stator as an armature will be described with reference to the drawings. In the drawings, a part of the structure may be enlarged or simplified for convenience of explanation. Also, the size ratio of each portion may be different from the actual one.
As shown in fig. 1, the motor 10 is used for an electric brake system. The electric brake system includes: a hydraulic unit 11 that adjusts a hydraulic pressure of the brake fluid; a motor 10 connected to the hydraulic unit 11 and driving the hydraulic unit 11; and an EDU (electric drive unit) 12 that controls the drive of the motor 10. In the brake system of the present embodiment, the hydraulic unit 11 is interposed between the EDU 12 and the motor 10. The motor 10 and the EDU 12 are electrically connected through a through hole 11b provided in a housing 11a of the hydraulic unit 11.
The motor 10 of the present embodiment includes a rotor 20 and a stator 30. As shown in fig. 1, the rotor 20 is disposed inside the stator 30 in the radial direction, and has a rotor core 21, a magnet (not shown) disposed on the rotor core 21, and a rotary shaft 22 disposed at the radial center of the rotor core 21. One end of the rotary shaft 22 in the axial direction is directly or indirectly connected to the gear 11c in the hydraulic unit 11. As a result, when the rotary shaft 22 is rotationally driven, the gear 11c in the hydraulic unit 11 is driven to adjust the hydraulic pressure of the brake fluid.
As shown in fig. 2 and 3, the stator 30 includes a stator core 31, an insulator 32 (not shown in fig. 2) of the stator core 31, and a
The stator core 31 has a substantially annular portion 31a and a plurality of teeth 31b extending radially inward from the annular portion 31 a. In the present embodiment, for example, twelve teeth 31b are provided. The
The
As shown in fig. 2, the first three-phase winding 40 has a plurality of three-phase windings 41a to 41f, and three-phase alternating currents having a phase difference of 120 degrees are supplied from the first inverter circuit 12a to the plurality of three-phase windings 41a to 41 f. The plurality of three-phase windings 41a to 41f include a U + phase winding 41a, a U-phase winding 41b, a V + phase winding 41c, a V-phase winding 41d, a W + phase winding 41e, and a W-phase winding 41 f.
As shown in fig. 2, the second three-phase winding 50 has a plurality of three-phase windings 51a to 51f, and three-phase alternating current having a phase difference of 120 degrees is supplied from the second inverter circuit 12b to the plurality of three-phase windings 51a to 51 f. The plurality of three-phase windings 51a to 51f include an X + phase winding 51a, an X-phase winding 51b, a Y + phase winding 51c, a Y-phase winding 51d, a Z + phase winding 51e, and a Z-phase winding 51 f.
For example, the
The U + phase winding 41a and the U-phase winding 41b are wound on the teeth 31b provided at positions different by 150 degrees in the circumferential direction. The V + phase winding 41c and the V-phase winding 41d are wound on the teeth 31b provided at positions different by 150 degrees in the circumferential direction. The teeth 31b wound by the W + phase winding 41e and the teeth 31b wound by the W-phase winding 41f are provided at positions different by 150 degrees in the circumferential direction.
The teeth 31b wound by the X + phase winding 51a and the teeth 31b wound by the X-phase winding 51b are provided at positions different by 150 degrees in the circumferential direction. The teeth 31b wound with the Y + phase winding 51c and the teeth 31b wound with the Y-phase winding 51d are disposed at positions different by 150 degrees in the circumferential direction. The teeth 31b wound by the Z + phase winding 51e and the teeth 31b wound by the Z-phase winding 51f are provided at positions different by 150 degrees in the circumferential direction.
The U + phase winding 41a and the U-phase winding 41b are connected by a jumper wire 41 g. The V + phase winding 41c and the V-phase winding 41d are connected by a jumper wire 41 h. The W + phase winding 41e and the W-phase winding 41f are connected by a jumper wire 41 j. The X + phase winding 51a and the X-phase winding 51b are connected by a jumper wire 51 g. The Y + phase winding 51c and the Y-phase winding 51d are connected by a
The first three-phase winding 40 of the present embodiment is connected to the first inverter circuit 12a by delta connection. The second three-phase winding 50 is connected to the second inverter circuit 12b by a delta connection.
More specifically, the terminal line 33a of the U + phase winding 41a is connected to the U terminal of the first inverter circuit 12a together with the terminal line 33a of the W-phase winding 41 f. The terminal line 33a of the U-phase winding 41b is connected to the V terminal of the first inverter circuit 12a together with the terminal line 33a of the V + phase winding 41 c. The terminal line 33a of the W + phase winding 41e is connected to the W terminal of the first inverter circuit 12a together with the terminal line 33a of the V-phase winding 41 d.
The terminal line 33a of the X + phase winding 51a is connected to the X terminal of the second inverter circuit 12b together with the terminal line 33a of the Z-phase winding 51 f. The terminal line 33a of the X-phase winding 51b is connected to the Y terminal of the second inverter circuit 12b together with the terminal line 33a of the Y + phase winding 51 c. The terminal line 33a of the Z + phase winding 51e is connected to the Z terminal of the second inverter circuit 12b together with the terminal line 33a of the Y-phase winding 51 d. In addition, for each phase,
As shown in fig. 1, in the stator 30, a guide member 60 is provided on a side surface of the hydraulic unit 11, i.e., on one side in the axial direction of the stator core 31.
The guide member 60 guides the terminal wire 33a of the
As shown in fig. 3, the guide body 61 is formed in a substantially disc shape having a plurality of steps in the axial direction, and includes a plurality of notches 63 extending from the radially outer side to the radially inner side and penetrating in the axial direction. The terminal wire 33a of the
The pull-out guide 62 is configured to have a long columnar shape in the axial direction, and is fixed to a part in the circumferential direction of the guide body 61. Then, the terminal wire 33a guided to a part of the guide body 61 in the circumferential direction passes through the inside of the pull-out guide 62 and is drawn out to one side in the axial direction. As described above, the terminal line 33a is connected to the first inverter circuit 12a and the second inverter circuit 12 b.
Here, the stator core 31 of the present embodiment has a structure in which the annular portion 31a is divided for each tooth 31 b. The
As shown in fig. 3 to 6, the
As shown in fig. 5 and 6, the connecting
The
The
The
Arc-shaped
In addition, as shown in fig. 6, guide recesses 74c, 75c, 76c for guiding the
As shown in fig. 7, the intermediate layer
As shown in fig. 6 and 8, the upper layer arc-shaped connecting
As shown in fig. 6, the upper layer arc-shaped connecting
Next, a method for manufacturing the stator 30 formed as described above and its function will be described.
First, the
As shown in fig. 5, a lower core unit 81 having a pair of
Then, as shown in fig. 3, the guide body 61 of the guide member 60 is assembled to one side in the axial direction of the stator core 31, and the terminal wire 33a of the
Next, the effects of the present embodiment are described below.
(1) The middle layer
(2) The upper layer arc-shaped connecting
(3) The upper-layer arc-shaped connecting
(4) Guide recesses 75c for guiding the
The above embodiment may be modified as follows. The above-described embodiment and the following modifications can be implemented in combination with each other as long as there is no technical contradiction.
In the above embodiment, the restricting protrusion may be formed at the front end of at least one of the arc-shaped
Specifically, for example, as shown in fig. 9 and 10, a restricting protrusion 77a protruding radially outward may be formed at the front end of the
In the above embodiment, the upper layer arc-shaped connecting
In the above embodiment, the upper-layer arc-shaped connecting
In the above embodiment, the guide recesses 74c, 75c, 76c for guiding the
In the above embodiment, the stator 30 having twelve teeth 31b is disclosed, but a stator having a number other than the number of teeth 31b may be employed.
In the above embodiment, the stator 30 in the inner rotor type brushless motor is implemented as an armature, but may be implemented in other armatures. For example, the present disclosure may be implemented in a stator as an armature in an outer rotor type brushless motor, or in a rotor as an armature in a brushed motor.
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