Fixed chuck for a machine for producing glass containers
阅读说明:本技术 用于生产玻璃容器的机器的固定卡盘 (Fixed chuck for a machine for producing glass containers ) 是由 M·特伦普 M·奥特罗 于 2019-02-05 设计创作,主要内容包括:公开了一种用于机器的玻璃管的固定卡盘,所述机器配备有用于制造玻璃容器的玻璃管,所述固定卡盘具有:用于玻璃管的中央供应通道(52);多个可调节的夹爪(4),其布置在供应通道的下端且围绕供应通道的开口分布,其中,夹爪与供应通道的中心线之间的间距可以调节;用于联合调节夹爪的致动元件(1);将可调节的夹爪(4)联接到致动元件(1)的联接元件;以及引导件(21),其配置为相对于供应通道(52)的中心线垂直地、径向向内地引导夹爪的调节运动。根据本发明,联接元件包括杠杆(3),其分别以铰接的方式连接到所述致动元件(1)和相关的夹爪(4)。杠杆及其支腿长度提供了参数,借助该参数可以以合适的方式调节用于大范围的直径的玻璃管的固定卡盘的夹紧力的特征线。优选地,随着夹爪的开口宽度减小,联接元件连续地减小了夹爪的径向作用夹紧力与弹簧的弹性回复力之间的比例。(Disclosed is a fixing chuck for a glass tube of a machine equipped with a glass tube for manufacturing a glass vessel, the fixing chuck having: a central supply channel (52) for the glass tube; a plurality of adjustable clamping jaws (4) arranged at the lower end of the supply channel and distributed around the opening of the supply channel, wherein the spacing between the clamping jaws and the centre line of the supply channel is adjustable; an actuating element (1) for jointly adjusting the jaws; a coupling element coupling the adjustable clamping jaw (4) to the actuating element (1); and a guide (21) configured to guide the adjustment movement of the jaws perpendicularly, radially inwards with respect to the centre line of the supply channel (52). According to the invention, the coupling element comprises levers (3) connected in an articulated manner to said actuation element (1) and to the relative jaws (4), respectively. The lever and its leg length provide a parameter by which the characteristic line of the clamping force of the fixing chuck for glass tubes of a wide range of diameters can be adjusted in a suitable manner. Preferably, the coupling element continuously reduces the ratio between the radially acting clamping force of the clamping jaw and the elastic restoring force of the spring as the opening width of the clamping jaw is reduced.)
1. A fixing chuck for a glass tube of a machine that can be equipped with a glass tube for manufacturing glass containers, the fixing chuck having:
a central supply channel (52) for the glass tube;
a plurality of adjustable clamping jaws (4) arranged at the lower end of the supply channel and distributed around the opening of the supply channel, wherein the spacing between the clamping jaws and the centre line of the supply channel can be adjusted;
an actuating element (1) for jointly adjusting the jaws;
a coupling element coupling the adjustable jaw (4) to the actuating element (1); and
a guide (21) configured to guide the adjustment movement of the jaws perpendicularly, radially inwards with respect to a centre line of the supply channel (52),
it is characterized in that
The coupling element comprises levers (3) connected in an articulated manner to the actuation element (1) and to the relative jaws (4), respectively.
2. The fixing chuck according to claim 1, wherein the actuating element (1) is elastically pretensioned on a base member (51) of the fixing chuck (50) by means of a spring (54), wherein the coupling element is configured such that the ratio between the radially acting clamping force of the clamping jaw (4) and the elastic restoring force of the spring (54) continuously decreases as the opening width of the clamping jaw decreases.
3. Fixing chuck according to claim 2, wherein the spring (54) is arranged concentrically around the base member of the fixing chuck (50) and is supported on a flange portion (12) of the actuating element (1) and a flange portion (53) of the base member (51) of the fixing chuck (50).
4. The holding chuck according to any one of the preceding claims, wherein the lever is configured as an angular lever (3) having a first leg (30) and a second leg (30), wherein the first leg (30) is connected to the actuating element (1) in an articulated manner and the second leg (31) is connected to the associated clamping jaw (4) in an articulated manner.
5. The fixing chuck according to claim 4, wherein the first leg (30) extends perpendicular to the centre line when the clamping jaws (4) are adjusted radially inwards almost to the centre line, and wherein the first leg (30) extends in an acute angle inclined in relation to the lower end of the supply channel when the clamping jaws (4) are maximally opened.
6. Fixing chuck according to claim 4 or 5, wherein a pin (33) is provided at the front end of each first leg (30) and said pin (33) is slidingly guided in a groove (14) of the actuating element (1); and wherein a pin (34) is provided at the front end of each second leg (31) and said pin (34) is slidingly guided in a groove (41) of the associated jaw (4).
7. Fixing chuck according to claim 6, wherein the recess (14) in the actuating element (1) extends perpendicular to the centre line of the actuating element, and wherein the recess (41) of the associated jaw (4) extends parallel to the centre line of the actuating element.
8. Fixing chuck according to claim 6 or 7, wherein the groove (14) is formed in a guide arm (13) of the actuating element (1), which projects radially outwards from the actuating element.
9. Fixing chuck according to claim 7 or 8, wherein the portion (13) of the actuating element (1) in which the groove (14) is formed is configured as a rotationally symmetrical body, the groove (14) being formed in the portion (13) by a machining operation by rotation, wherein the pin (33) is slidingly guided at the front end of the first leg (30).
10. The holding chuck according to any of the preceding claims, wherein the rotation shaft (32) of the lever (3) is supported on a guide block (20) arranged to be fixed at the lower end of the supply channel (52).
11. The fixing chuck according to claim 10, wherein the guide (21) is formed at a lower end of the guide block (20).
12. Fixing chuck according to any of the preceding claims, wherein the guide is configured as a cylindrical or polygonal guide sleeve (21), and wherein the jaws (4) are configured in a cylindrical or polygonal manner to correspond to the cylindrical or polygonal guide sleeve and to slidably guide the jaws therein.
13. The fixed chuck according to any one of the preceding claims, further comprising a drive motor (57), said drive motor (57) being arranged directly on a shaft surrounding said supply channel (52) so as to rotate said shaft on which said holding chuck is provided.
Technical Field
The present invention relates generally to the manufacture of glass containers, in particular for use as primary packaging means for pharmaceutical active ingredients, for example for use as vials, cartridges or syringe bodies, and in particular to a holding chuck for a machine that can be equipped with glass tubes for the manufacture of such glass containers.
Background
Fixed chucks for tubes or cylindrically symmetric workpieces are well known in the prior art. However, special requirements are placed on the holding chuck for the glass tube, since the glass tube can only withstand a small radial clamping force and can break when an excessive force is applied. The fixing chuck in a conventional thermoforming machine for making vials from glass tube also requires that it must be able to open and close very quickly and that it is able to clamp the glass tube reliably after clamping without applying force to the fixing chuck from the outside.
A fixing chuck is known by the same applicant from EP 0469297 a2, which has: a central supply channel for the glass tube; a plurality of adjustable jaws located at the lower end of the feed channel and distributed around the opening of the feed channel, wherein the spacing between the jaws and the centre line of the feed channel is adjustable; an actuating element for jointly adjusting the jaws; a gear mechanism coupling the adjustable jaw to the actuating element; and a guide for guiding the adjusting movement of the clamping jaws perpendicularly, radially inwards with respect to the centre line of the supply channel. Due to this configuration, the gripping jaws do not move longitudinally when gripping the glass tube, and therefore the glass tube can be gripped without being displaced in the longitudinal direction. Therefore, the glass tube can be securely and collectively clamped.
To this end, a positive guide is provided, which is formed by a slotted guide member in the pressure sleeve and a bracket guided in the slotted guide member and arranged on each clamping jaw. The forcible guiding means extends at a constant angle with respect to the longitudinal axis of the supply channel. However, in this case, the clamping force when clamping glass tubes of different outer diameters is always constant.
Another fixing chuck is disclosed in DE 102008058211 a 1. In the fixed chuck, the jaws are guided along guides which extend in an inclined manner with respect to the center line and towards the opening of the lower end of the supply channel. Therefore, the clamping of the glass tube may be displaced in the longitudinal direction, which may adversely affect the achievable level of positioning accuracy of the glass tube.
Another fixed chuck for further processing of glass tubes at high temperatures is known, for example, from CN 103073177 a. However, in this case, no central supply channel is provided. Instead, two jaws with V-shaped grooves are provided, which are adjusted by means of an eccentric actuating element. This arrangement is not suitable for making glass bottles (vials), cartridges or syringe bodies in high cycle rate machines that require rapid opening and closing of the jaws.
JP 2001019451 a1 discloses a device for clamping a glass rod, which is used in a redraw process for redrawing the glass rod, which is not bent due to the clamping. In this case, the glass rod is clamped in order above and below the heating furnace to reheat the glass rod. In order to prevent a change in position in the second clamping operation, the clamping jaws are moved against the stop in a first phase without applying a large force, and then in a second phase the elbow lever element is subsequently moved with a large force. The toggle-shaped lever element is not, however, used for transmitting movements in the sense of a coupling element.
Therefore, the demand for product quality of glass containers used as primary packaging means for pharmaceutical active ingredients is further increased, and there is room for further improvement.
Disclosure of Invention
A general object of the present invention is to provide an improved fixing chuck for a machine which can be equipped with glass tubes for the manufacture of glass containers, by means of which glass tubes of a wide range of diameters can be reliably fixed in a simple manner.
This object is achieved by a fixing chuck according to
According to the invention, a fixing chuck for a machine that can be equipped with a glass tube for the manufacture of glass containers, in particular for the manufacture of glass bottles (vials), cartridges or syringe bodies, is provided, having: a central supply channel for the glass tube; a plurality of adjustable jaws located at the lower end of the feed channel and distributed around the opening of the feed channel, and the spacing between the jaws and the centre line of the feed channel is adjustable; an actuating element for adjusting the jaws; a coupling element or gear mechanism that couples the adjustable jaw to the actuating element; and a guide for guiding the adjusting movement of the clamping jaws perpendicularly and precisely radially inwards relative to the centre line of the supply channel.
According to the invention, the coupling element or the gear mechanism has or is formed by a lever which is connected in an articulated manner to the actuating element and the associated clamping jaw, respectively. The lever and its leg length provide a parameter by which the characteristic line of clamping force of the fixture chuck can be adjusted in an appropriate manner for a wide range of diameters of glass tubes. At the same time, the fixing chuck can be used for glass tubes with large-scale diameters without replacing the clamping jaws. In particular, the diameter range of the glass tube which the claw kit can cover is suitable for the manufacture of all commercially available primary packaging tools for pharmaceutically active ingredients, in particular glass tubes having an outer diameter of 6mm to 32mm can be covered.
The glass tube can be reliably prevented from being broken or damaged and slipping by adjusting the holding force according to a wide range of tube diameters. Since the jaws are precisely adjusted radially inward without any axial deflection, the glass tube does not experience axial deflection when the holding chuck is opened and closed. The fixing chuck according to the invention can thus also be opened and closed very quickly.
According to a further embodiment, the actuating element is elastically pretensioned on the base component of the fixed chuck by means of a spring, wherein the coupling element or the gear mechanism continuously reduces the ratio between the radially acting clamping force of the clamping jaw and the elastic restoring force of the spring as the opening width of the clamping jaw decreases. A particularly advantageous characteristic line of the holding chuck is therefore possible, since glass tubes having a smaller outer diameter generally have a lower mechanical stability and fracture resistance, and therefore the clamping force required for them is relatively small; at the same time, glass tubes with larger outer diameters have higher mechanical stability and fracture resistance, and therefore the clamping force allowed by them is also larger, which is also required for heavier glass tubes. The fixing chuck according to the invention can be adapted to these relationships in a simple manner by suitable configuration of the elbow lever formed by the lever. For this purpose, in particular the length of the legs of the lever, the angle defined by the legs and the position of the axis of rotation of the lever can be used as parameters.
In this case, the coupling element serves as a gear mechanism for converting the adjusting force of the actuating element (which is preferably oriented parallel to the longitudinal axis of the supply channel) into an adjusting force of all clamping jaws which is appropriately translated and precisely oriented radially inwards, for which purpose the clamping jaws can be synchronously adjusted radially inwards. In this case, the translation is preferably adjusted as follows: the main clamping force for relatively small glass tube diameters is relatively small and the clamping force for larger glass tube diameters increases gradually, wherein preferably no discrete or turning points are present in the characteristic line of the adjusting force.
According to another embodiment, the spring is arranged concentrically around the base member of the fixed chuck and is supported on the flange portion of the actuating element and on the flange portion of the base member of the fixed chuck. This makes the construction of the fixing chuck particularly space-saving with relatively few functional parts. In order to adjust the spring force, in this case, the spacing between the two flange portions may be adjusted, for example, by rotating the nut or adjusting the flange portions on the base member of the fixing chuck.
According to a further embodiment, the lever is configured as an angular lever having a first leg and a second leg, wherein the first leg is connected to the actuating element in an articulated manner and the second leg is connected to the associated clamping jaw in an articulated manner. The toggle lever principle thus achieved makes it possible to adapt the clamping force and the adjustment path to the outer diameter of the glass tube over a wide range in a particularly simple manner.
According to another embodiment, the first leg extends substantially perpendicular to the centre line when the clamping jaws are adjusted radially inwards almost to the centre line, wherein the first leg extends in an acute angle inclined in relation to the lower end of the supply channel when the clamping jaws are maximally opened. At the end of the adjusting movement of the clamping jaws, that is to say when the clamping jaws are adjusted relatively close to the center line of the actuating channel, when the angled lever is adjusted, the clamping jaws can therefore be adjusted through a comparatively small adjustment path. This corresponds to a range of smaller glass tube diameters. In contrast, for larger glass tube diameters, the clamping jaws are adjusted over a relatively large adjustment path when the angle lever is adjusted, which, however, may correspondingly result in a greater clamping force, since glass tubes having a larger outer diameter have a higher mechanical stability and fracture resistance.
According to another embodiment, a simple construction can advantageously be achieved when a pin is provided at the front end of each first leg, which pin is slidably guided in the recess of the actuating element, and when a pin is provided at the front end of each second leg, which pin is slidably guided in the recess of the associated jaw.
According to another embodiment, the groove in the actuating element extends perpendicular to the centre line of the actuating element. For jaws with a larger opening width, in this case, it is preferred that the first leg of the angled lever extends at an acute angle to the centre line of the supply channel and in the direction of the opening at the lower end of the supply channel, since in the case of an adjustment of the actuating element a larger adjustment path can be achieved. In contrast, for a clamping jaw with a smaller opening width, it is preferred if the first leg of the angled lever extends substantially horizontally perpendicular to the center line of the supply channel, since only a relatively small adjustment path can be achieved in the case of an adjustment of the actuating element.
According to another embodiment, the groove of the associated jaw extends parallel to the centre line of the actuating element. The sliding movement of the sliding pin in this recess therefore generates only a small tilting force when adjusting the respective clamping jaw.
According to another embodiment, a groove is formed in the actuating element of the guide arm, which projects radially outward from the actuating element, whereby the position of the sliding pin at the front end of the first leg of the angled lever can advantageously be displaced radially outward.
According to another embodiment, the rotation axis of the lever is supported on a guide block which is arranged to be fixed to the lower end of the actuating element, in particular at the lower end of a rotatably movable support shaft which surrounds or directly forms the supply channel. Therefore, when the fixing chuck is adjusted, the interval of the rotation axis of the lever from the center line of the supply passage does not change, which enables more accurate clamping of the glass tube.
According to another embodiment, the part of the actuating element in which the groove is formed is configured as a rotationally symmetrical member, wherein the pin is slidably guided in the groove at the front end of the first leg of the lever, wherein the groove is formed by a machining operation by turning the actuating element. Thus, there may be tolerances in this part, which is crucial for the adjustment of the lever to be conformed more accurately, so that the lever as a whole can be adjusted in a more accurate manner. This is because it has been found that the mechanical production operation of such grooves can be carried out by automatically rotating the actuating element to ensure a high level of tolerance and that all the levers can be adjusted accurately.
According to another embodiment, the guide is formed at the lower end of the guide block as a cylindrical or polygonal guide sleeve, wherein the clamping jaws are configured in a cylindrical or polygonal manner to correspond to the cylindrical or polygonal guide sleeve and are slidably guided therein. In this case, a cylindrical cross-sectional shape is particularly preferred, which can be produced in a cost-effective and precise manner by simple machining operations by rotating the workpiece.
According to another embodiment, which is explicitly considered as an independent aspect of the invention and which can be independently claimed, the invention also proposes that associated with each fixed chuck is a drive motor arranged directly on the shaft around the supply channel in order to rotate the shaft on which the fixed chuck is arranged. Thus, the acceleration of the stationary chuck of the thermoforming machine can be even faster, which makes the cycle rate of the thermoforming machine according to the invention very high.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, from which further features, advantages and objects which are intended to be achieved may be derived. Wherein:
FIG. 1 is a schematic view of a fixed chuck according to the present invention showing a preferred leverage ratio;
FIGS. 2a and 2b are sectional views of the jaw area and a schematic illustration of the holding chuck according to FIG. 1 when clamping a glass tube of smaller outer diameter;
fig. 2c and 2d are sectional views of the area of the clamping jaws and a schematic illustration of the fixing chuck according to fig. 1 in a position in which the opening width of the clamping jaws is greater;
FIG. 3 is a schematic longitudinal cross-sectional view of a fixing chuck according to the present invention;
fig. 4a and 4b are schematic longitudinal sectional views of the lower part of the fixing chuck according to fig. 3 in a position in which the opening width of the clamping jaws is relatively large and in a position in which the opening width of the clamping jaws is relatively small; and
fig. 5 shows typical characteristic lines of the fastening chuck according to the invention for different spring pretensions.
In the drawings, like reference numerals designate elements or groups of elements that are the same or have substantially the same effect.
Detailed Description
First, the general configuration of the fixing chuck according to the present invention will be described with reference to fig. 3.
The fixed
Above the guide block, which is arranged fixed at the lower end of the
As shown in fig. 4a and 4b, the
At least two
The clamping
For precise guidance of the clamping
The
The
By pressing the
In order to compensate for the longitudinal difference between the linear and rotational movement, the components (actuating
Preferably, the
The
However, in order to achieve a more precise fixing of the position of the
As can be seen from fig. 4a and 4b, the
The
This corresponds to the main clamping force in the above-mentioned region: for larger glass tube outer diameters, the clamping force generated by the clamping
As shown in fig. 4a and 4b, the
Fig. 1 shows a schematic diagram of a preferred leverage ratio of the fixing chuck according to the invention: therein, the following variables are listed:
k is spring constant
s0Spring pre-tightening force
s1Spring path
a1The leg length of the
a2The leg length of the
Correlation of clamping force to spring path s:
for the same leg length preference, this correlation can be reduced to a1=a2:
Furthermore, the same applies to the preferred case of equal leg length:
thus, by appropriate selection of leg lengths, force ratios can be adjusted in an appropriate manner according to the invention for different ranges of glass tube diameters.
For the preferred embodiment of the toggle lever, fig. 2a to 2d combine the angular ratio and geometry of the relatively small and relatively large opening widths of the jaws during clamping.
Fig. 5 shows typical characteristic lines of the fixed chuck for different spring pretensions according to the invention. It can be seen that the primary pinching force for smaller tube diameters is relatively small, and that the pinching force for larger tube diameters increases continuously, preferably without visible discontinuities or inflection points on the characteristic line.
As will be readily apparent to the skilled person, the fixing chuck according to the invention can also be used for manufacturing other types of glass containers made by thermoforming from a glass tube (in particular commonly used for manufacturing glass packaging tools), also of a size larger than the size of the containers commonly used for storing pharmaceutical active ingredients.
List of reference numerals
1 actuating element
2 guide block
3 angular lever
4 clamping jaw
9 glass tube
10 upper sleeve
11 lower sleeve
12 Flange
13 guide arm
14 guide groove
15 holes
20 guide block
21 guide sleeve
25 fixed slot
30 first lever arm
31 second lever arm
32 rotating shaft
33 first sliding pin
34 second sliding pin
40 clamping jaw cylinder
41 guide groove
50 fixed chuck
51 base member
52 supply channel
53 spring stop dog
54 clamping spring
55 center line
56 Motor casing
57 drive motor
58 securing flange
59 bearing
60 bearing
B direction of actuation
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