Microorganism detection system
阅读说明:本技术 一种微生物检测系统 (Microorganism detection system ) 是由 郑同玉 于 2020-05-14 设计创作,主要内容包括:本发明涉及一种立式微生物检测芯片的制备方法,通过区别化的掩模涉及,从而在各片层上形成贯通和/或非贯通的微通道结构;然后将个片层材料组合,得的位于单独片层上的输水通道和用于容纳微液滴的容纳腔,或由多个片层组合而成的组合输送通道和组合容纳腔,本发明所制备的芯片还具有能够诱导微液滴进入容纳腔的侧流通道,所述侧流通道可以具有与容纳腔相同的深度,或仅被设在中间层,从而具有小于容纳腔的深度,通过将中间层的微通道结构设在为具有相比于其他片层的微通道结构更强的亲水特性,从而允许使用缩小的侧流通道截面积实现同等的侧向流强度。(The invention relates to a preparation method of a vertical microorganism detection chip, which forms a through and/or non-through microchannel structure on each sheet layer through differentiated mask; and then combining the materials of the sheet layers to obtain a water delivery channel and a containing cavity for containing micro liquid drops on the single sheet layer, or a combined delivery channel and a combined containing cavity formed by combining a plurality of sheet layers, wherein the chip prepared by the invention also comprises a lateral flow channel capable of inducing the micro liquid drops to enter the containing cavity, the lateral flow channel can have the same depth as the containing cavity, or is only arranged on the middle layer so as to have the depth smaller than the containing cavity, and the micro channel structure of the middle layer is arranged to have stronger hydrophilic property compared with the micro channel structure of other sheet layers, so that the equivalent lateral flow strength can be realized by using the reduced cross section area of the lateral flow channel.)
1. A preparation method of a vertical microorganism detection chip (10), wherein the chip (10) only comprises a cover sheet layer (1) and a substrate layer (2), and the cover sheet layer (1) is provided with an inlet through hole (11) and an outlet through hole (12); a non-through groove-shaped micro-channel structure is arranged on the substrate layer (2), and the micro-channel structure comprises a sample inlet groove (21), a sample outlet groove (22), a conveying channel (23) extending between the sample inlet groove and the sample outlet groove in a bending manner, an accommodating cavity (24) communicated with the horizontal section of the conveying channel and a side flow channel (25) communicated with the bottom of the accommodating cavity (24) and the horizontal section of the next stage; the method is characterized by comprising the following steps:
step 1, selecting a cover sheet layer and a substrate layer with the same shape and size;
step 2, preparing a cover plate mask and a substrate mask, wherein the cover plate mask only comprises gaps for forming an inlet through hole (11) and an outlet through hole (12); the substrate mask comprises notches for forming a sample inlet groove (21), a sample outlet groove (22), a conveying through (23), an accommodating cavity (24) and a lateral flow channel (25);
step 3, respectively spin-coating photoresist on the single sides of the cover sheet layer (1) and the substrate layer (2);
step 4, respectively measuring a cover sheet mask and a substrate mask on the gluing of the cover sheet layer (1) and the substrate layer (2);
step 5, irradiating the corresponding lamella from the mask side of each lamella by using ultraviolet light;
step 6, drying each sheet layer;
step 7, sufficiently etching the cover plate layer (1) obtained in the step 6 by using an etching solution to obtain a through inlet through hole (11) and a through outlet through hole (12); performing controlled etching on the substrate layer (2) obtained in the step 6 to obtain a non-through micro-channel structure;
and 8, removing the photoresist, and fixedly attaching any one side of the cover plate layer (1) to the micro-channel side of the substrate layer (2) to obtain the chip (10) with the double-layer structure.
2. The method for preparing a vertical microorganism detection chip (10) according to claim 1, wherein: also comprises the following steps:
step 9, preparing a coating mask only covering the containing cavities on the cover plate layer (1) and the substrate layer (2); the coating masks are respectively positioned and attached to the non-channel sides of the cover plate layer (1) and the substrate layer (2);
and step 10, respectively applying polarization coatings on the mask sides of the cover sheet layer (1) and the substrate layer (2) of the chip (10) obtained in the step 9, wherein the polarization directions of the two polarization coatings are opposite.
And 11, drying the chip (10) obtained in the step 10, and tearing off the coating mask to obtain the chip (10) with the three-layer structure of the polarization coating.
3. The method for preparing a vertical microorganism detection chip (10) according to claim 1 or 2, characterized in that: the substrate mask is provided with a notch for forming a conveying channel (23), so that the conveying channel (23) extends between a sample inlet groove (21) and a sample outlet groove (22) in a bending way, and the conveying channel (23) comprises a plurality of horizontally extending distribution channels (231) and connecting channels (232) connected to the tail end of the upper-stage distribution channel (231) and the head end of the lower-stage distribution channel (231).
4. A method for preparing a vertical microorganism detection chip (10) according to claim 3, characterized in that: the substrate mask includes a cutout for forming a receiving cavity (24) such that the receiving cavity (24) is located between adjacent ones of the distribution channels (231) and an upper half of the receiving cavity (24) is in fluid communication with a lower edge of the distribution channels (231).
5. The method for preparing a vertical microorganism detection chip (10) according to claim 4, wherein: the substrate mask comprises a notch for forming a lateral flow channel (25), so that the lateral flow channel (25) is communicated with the bottom of the containing cavity (24) and the upper edge of the next-stage distribution channel (231), and the outlet of the lateral flow channel (25) is positioned between two adjacent containing cavities (24); the accommodating cavity (24) is a circular cavity.
6. The method for preparing a vertical microorganism detection chip (10) according to claim 5, wherein: the upper half part of the accommodating cavity (24) is communicated with the lower edge of the distribution channel (231), and an eaves part (242) capable of wrapping micro liquid drops and a guide part (243) capable of guiding the micro liquid drops to enter the accommodating cavity (24) are arranged at the position close to the opening of the accommodating cavity (24); the radius of the guide portion 243 is the same as the height of the brim 242.
7. A preparation method of a vertical microorganism detection chip (10), wherein the chip (10) comprises a cover sheet layer (1), a substrate layer (2) and a structural layer (3) clamped between the cover sheet layer (1) and the substrate layer (2), and is characterized in that: the cover sheet layer (1) and the substrate layer (2) are provided with overlapped non-through micro-channel structures; the cover plate layer (1) is provided with a through inlet through hole (11) and a through outlet through hole (12); the substrate layer (2) is provided with a corresponding non-through sample inlet groove (21) and a sample outlet groove (22); the structural layer (3) comprises a part overlapped with the micro-channel structures on the cover plate layer (1) and the substrate layer (2), and a sample inlet middle groove (31) and a sample outlet middle groove (32) corresponding to the inlet through hole (11) and the outlet through hole (12); only the microchannel structure of the structural layer (3) comprises a middle-layer side-flow channel (35) for forming a lateral flow; the micro-channel structures of the structural layer (3) are all through structures; the method comprises the following specific steps:
step 1, selecting a cover sheet layer, a substrate layer and a structural layer with the same shape and size;
step 2, respectively preparing a cover plate mask, a cover plate second mask, a substrate mask and a structural layer mask; wherein the cover sheet mask only comprises gaps for forming the inlet through holes (11) and the outlet through holes (12); the second cover sheet mask includes only notches for forming a cover sheet layer feed passage (13) and a cover sheet layer accommodating chamber (14); the substrate mask only comprises gaps for forming a sample inlet groove (21), a sample outlet groove (22), a conveying through (23) and an accommodating cavity (24); the structural layer mask comprises gaps for forming a sample inlet middle groove (31), a sample outlet middle groove (32), a middle layer conveying channel (33), a middle layer accommodating cavity (34) and a middle layer side flow channel (35); wherein the corresponding indentations on each mask have the same shape and size and are positioned such that the microstructures of each layer produced are capable of forming a complete combined microchannel;
step 3, coating glue once, namely spin-coating photoresist on the single sides of the cover layer (1) and the substrate layer (2), and spin-coating photoresist on the two sides of the structural layer (3);
step 4, respectively covering a cover plate mask and a substrate mask on the gluing sides of the cover plate layer (1) and the substrate layer (2), and respectively covering a structural layer mask and a rigid support plate on the two gluing sides of the structural layer (3);
step 5, performing primary ultraviolet irradiation, and irradiating corresponding lamella from the mask side of each lamella by using ultraviolet light;
step 6, drying each sheet layer;
step 7, etching for the first time, wherein each sheet layer obtained in the step 6 is etched by using etching liquid, and the cover sheet layer (1) is fully etched to obtain a through inlet through hole (11) and a through outlet through hole (12); the substrate layer (2) controls the etching degree to obtain a non-through micro-channel structure; fully etching the structural layer (3) to obtain a through micro-channel structure;
step 8, removing the photoresist on the mask side of each lamella;
step 9, secondary coating glue, namely, secondary spin coating of photoresist on any side of the cover plate layer (1);
step 10, covering a second cover plate mask on the gluing side of the cover plate layer (1) obtained in the step 9, and carrying out ultraviolet irradiation, drying, etching and glue stripping on the cover plate layer (1) according to the mode in the step 5-8; thereby obtaining a cover sheet layer (1) with a through inlet through hole (11) and an outlet through hole (12), a non-through cover sheet layer conveying channel (13) and a cover sheet layer accommodating cavity (14);
and 11, fixedly attaching the micro-channel side of the cover plate layer (1) to one side of the structural layer (3) without the rigid support plate, removing photoresist between the structural layer (3) and the rigid support plate to separate the structural layer (3) from the rigid support plate, and fixedly attaching the micro-channel side of the substrate layer (2) to the structural layer (3) to obtain the chip (10) with a three-layer structure.
8. The method for preparing a vertical microorganism detection chip (10) according to claim 6, wherein: also comprises the following steps:
step 12, preparing a coating mask only covering the containing cavities on the cover plate layer (1) and the substrate layer (2); the coating masks are respectively positioned and attached to the non-channel sides of the cover plate layer (1) and the substrate layer (2);
and step 13, respectively applying polarization coatings on the mask sides of the cover sheet layer (1) and the substrate layer (2) of the chip (10) obtained in the step 12, wherein the polarization directions of the two polarization coatings are opposite.
And 14, drying the chip (10) obtained in the step 13, and tearing off the coating mask to obtain the chip (10) with the three-layer structure of the polarization coating.
9. The method for preparing a vertical microorganism detection chip (10) according to claim 6, wherein: the side walls of the middle layer delivery channel (33) are more hydrophilic than the side walls of the delivery channels on the cover sheet layer (1) and the substrate layer (2).
Technical Field
The present invention relates to a biological detection device, and more particularly to a microorganism detection system for performing detection of a DNA specific to a microorganism such as a virus or a bacterium by a PCR reaction.
Background
Compared with the traditional PCR technology, the digital PCR is divided into dozens of to hundreds of thousands of tiny independent reactors after diluting a solution containing a target gene, a primer, polymerase and the like, so that the number of nucleic acid templates in each reactor is less than or equal to 1, and each reactor is subjected to traditional PCR amplification and fluorescence detection. The reactor containing the target gene is labeled as 1, and the reactor containing no target gene is labeled as 0, and the nucleic acid concentration of the original solution is calculated from the relative proportion and the volume of the reactor, using the poisson distribution.
At present, the mainstream implementation of digital PCR is based on microfluidic chips with micro-reaction chamber arrays; the water-in-oil droplets from the droplet preparation unit are distributed into the micro-reaction cavity array, excitation light is introduced into the micro-reaction cavity after a plurality of heating-annealing amplification cycles, the micro-droplets including the target nucleic acid template emit fluorescence under the irradiation of the excitation light, the secondary fluorescence is detected, and a corresponding detection result can be obtained after statistical analysis. In the main steps of the digital PCR detection process, the effective distribution of micro-droplets in a micro-reaction cavity and the accurate capture of fluorescence signals influence the reliability of detection results to a great extent.
Disclosure of Invention
To solve the above problems in the prior art, the present invention provides a microorganism detection system. The microorganism detection system can acquire clear and reliable fluorescence signal points, reduce and even eliminate background interference caused by stray light such as exciting light and the like, effectively inhibit the mixing of fluorescence signals of adjacent liquid drops and effectively improve the independence between different signal points; in addition, the microbiological detection system of the present invention enables efficient droplet filling.
In order to achieve the technical effects, the invention firstly provides a vertical microorganism detection chip, for convenience of description, a chip 10 is referred to as the vertical microorganism detection chip hereinafter, the chip 10 is vertically placed when in use and comprises a
Micro-channel structures are arranged on the
Except for the
Preferably, the bottom of the
Maintaining a constant volume of continuous phase fluid is important for the process of dispensing microdroplets, and for the treatment of continuous phase fluid in the lateral flow, an additional collecting channel may be provided to collect or discharge it, but it should be noted that the microdroplets filled in the
Preferably, the outlet of the
Preferably, the
Preferably, the upper half of the
The
In addition, the present invention finds that the use of the
Preferably, the chip 10 may include more layer structures, such as a
The
Such an arrangement allows the lateral flow channel to have a square channel cross-section and thus better closure by the micro-droplets filled in the combined receiving chamber, otherwise the rectangular cross-section of the
Because the upper micro-channel structures of the
In order to form a monolithic microchannel structure with an accurate combination between the
A chip 10 having a multi-layer (meaning three and more) structure may also have a
Preferably, the side walls of the middle
Preferably, for a chip 10 with a double-layer structure or a multi-layer structure, the non-attaching sides of the
The polarizing coating may be replaced by an external polarizing element disposed on the upstream and downstream optical paths of the chip 10.
Preferably, the non-attaching surface of the
Such an effect can also be achieved by means of a combination of a polarizing coating and an external polarizing element, for example, a P-polarizing element is disposed on the upstream side of the optical path of the chip 10, and an S-polarizing element is disposed downstream, while an S-polarizing coating is disposed on the light-facing side of the chip 10, for example, the outer side of the
Under the arrangement, after the excitation light passes through the P-polarization element, the excitation light is emitted to the
The microorganism detection system is based on the chip 10, and comprises a detection platform 4, the chip 10 and a light shield 7; the detection platform 4 is provided with a fixing portion for fixing the vertically arranged chip 10, for example, the fixing portion may be a slot 43 allowing the chip 10 to be inserted and fixed, and of course, other fixing manners conventional in the art may also be adopted. The slot 43 is preferably fixed perpendicular to the long axis of the detection platform 4, and a first polarization element 42 and a second polarization element 44 are respectively arranged in front of and behind the slot 43 and parallel to the chip 10 along the long axis direction of the detection platform 4; wherein the polarization directions of the first polarization element 42 and the second polarization element 44 are opposite. A light source frame 41 is fixedly arranged at one end of the detection platform 4, a light source 5 of excitation light is fixedly arranged on the light source frame 41, and the light source 5 is positioned such that the excitation light emitted by the light source 5 vertically irradiates the first and second polarizing elements; a light sensing element 45 is fixedly arranged at the opposite end (the end opposite to the light source position) of the detection platform 4, and the light sensing element 45 is used for receiving the fluorescence signal.
A liquid supply assembly 6 is also vertically arranged on one side of the detection platform 4 corresponding to the position of the chip 10; the liquid supply assembly 6 may hold one side of a chip 10 and may supply a continuous phase fluid with droplets thereto through an inlet through hole 11 of the chip 10 and receive a remaining fluid after dispensing droplets from an outlet through hole 12 of the chip 10.
The liquid supply assembly 6 includes a channel wall 61 disposed perpendicular to the chip 10; and a short wall 62 disposed parallel to the chip 10 and capable of abutting against the chip 10 when the chip 10 is inserted into the slot 43; the short wall 62 is positioned so as not to obscure the containing cavity on the chip 10; the channel wall 61 is provided with two sliding grooves 63 which are arranged up and down; a liquid inlet slide block 64 corresponding to the inlet through hole 11 of the chip 10 is arranged in the slide groove 63 positioned above the liquid inlet slide block in a sliding way; a liquid outlet slide block 65 corresponding to the outlet through hole 12 of the chip 10 is arranged in the lower slide groove 63 in a sliding way; the side of the liquid inlet slide block 64 opposite to the chip 10 and the side of the liquid outlet slide block 65 opposite to the chip 10 are respectively provided with a needle 66 which can be in fluid seal with the inlet through hole 11 and the outlet through hole 12 of the chip 10.
A groove 46 is formed in the periphery of the upper surface of the detection platform 4, and the groove 46 is used for being matched with the light shield 7. The inner surface of the light shield 7 is coated with a light absorption material, so that external light can be prevented from penetrating through the light shield, scattered light emitted to the light shield from the inside can be absorbed, and stray light interference is reduced.
The invention also provides a method for preparing the chip 10, and specifically, when the chip 10 only comprises a
step 4, covering masks, namely measuring the covering cover plate masks and the substrate masks respectively on the gluing of the
step 5, ultraviolet irradiation, namely irradiating the corresponding sheet layer from the mask side of each sheet layer by using ultraviolet light, and carrying out chemical reaction on the photoresist at the mask gap under the action of the ultraviolet light;
step 6, drying each sheet layer;
step 7, etching, namely etching each sheet layer obtained in the step 6 by using etching liquid, wherein the
and 8, removing the photoresist, and fixedly attaching any one side of the
When the chip 10 comprises only the
step 4, covering masks, namely covering the cover plate mask and the substrate mask on the gluing sides of the
step 5, primary ultraviolet irradiation is carried out, ultraviolet light is used for irradiating corresponding sheet layers from the mask side of each sheet layer, and the photoresist at the mask gap is subjected to chemical reaction under the action of the ultraviolet light;
step 6, drying each sheet layer;
step 7, etching for the first time, namely etching each sheet layer obtained in the step 6 by using etching liquid, wherein the
step 8, removing the photoresist, and removing the photoresist on the mask side of each lamella;
step 9, secondary coating glue, namely, secondary spin coating of photoresist on any side of the cover plate layer;
step 10, obtaining a second mask of the gluing measurement covering cover sheet layer of the cover sheet layer in the step 9, and carrying out ultraviolet irradiation, drying, etching and glue stripping on the cover sheet layer according to the mode in the step 5-8; thereby obtaining the cover sheet layer with a through inlet through hole 11 and an outlet through hole 12, a non-through cover sheet
and 11, fixedly attaching the micro-channel side of the
Preferably, the method further comprises the following steps:
step 12, preparing a coating mask, wherein the coating mask only covers the containing cavities on the
and step 13, applying a polarization coating, wherein the polarization coating is respectively applied to the mask sides of the
And step 14, drying the chip 10 obtained in the
Compared with the prior art, the invention can at least obtain the following beneficial effects: the vertically arranged chip allows the excitation light source and the fluorescence detection element to be arranged on two sides of the chip, so that the background interference of the excitation light can be completely shielded; a side flow channel is arranged on a micro-channel structure of the chip, and the inlet and outlet ends of the side flow channel are respectively communicated with the bottom of the accommodating cavity and the lower-level distribution channel, so that micro liquid drops can be induced without consuming continuous phase fluid, the liquid drop filling efficiency is improved, and the defect of liquid drop fusion is not easy to occur; the lateral flow channels are independently arranged on the structural layer, so that the filled liquid drops are allowed to better close the corresponding lateral flow channels, the induction effect of the filled accommodating cavities on the liquid drops is reduced or even eliminated, the liquid drop distribution effect is improved, and the risk of liquid drop accumulation is reduced; through the polarization coating that the direction of polarization is opposite at the outside coating of chip cover plate layer and substrate layer to the realization is to the complete blocking of the light path between fluorescence detection component of exciting light, simultaneously, the cooperation is at the outside polarization component that the chip both sides set up, can also block to see through the fluorescence signal that holds the chamber lateral wall and jet out to the light path between the fluorescence detection component, avoids the signal fusion between the adjacent fluorescence signal point.
Drawings
FIG. 1 is a schematic diagram of a chip having a two-layer structure;
FIG. 2 is an enlarged view of a portion of region A of FIG. 1;
FIG. 3 is one of the microchannel side views of the substrate layer of FIG. 1;
FIG. 4 is a second side view of a microchannel in the substrate layer of FIG. 1;
FIG. 5 is a horizontal cross-sectional view of the chip shown in FIG. 1;
FIG. 6 is a third view of the microchannel layer of the substrate layer of FIG. 1;
FIG. 7 is an enlarged perspective view of area B of FIG. 6;
FIG. 8 is an enlarged view of a portion of area B of FIG. 6;
FIG. 9 is a horizontal cross-sectional view of one of the chips shown in FIG. 8;
FIG. 10 is a second horizontal cross-sectional view of the chip shown in FIG. 8 (excluding the area shown in FIG. 8);
FIG. 11 is a schematic diagram of a chip having a three-layer structure;
FIG. 12 is an enlarged view of a portion of region C of FIG. 11;
FIG. 13 is an enlarged view of a portion of region D of FIG. 11;
FIG. 14 is an enlarged view of a portion of area E of FIG. 11;
fig. 15 is one of the enlarged views of the three-layer die attach area C, D, E of fig. 11;
fig. 16 is a second enlarged view of the three-layer die attach area C, D, E of fig. 11;
FIG. 17 is a horizontal cross-sectional view of the chip of FIG. 15;
FIG. 18 is a horizontal cross-sectional view of one of the chips shown in FIG. 16;
FIG. 19 is a second horizontal cross-sectional view of the chip of FIG. 16 (excluding the area shown in FIG. 16);
FIG. 20 is a schematic view of the combination of the detection platform and the chip;
FIG. 21 is a schematic view of a light shield;
FIG. 22 is a first view of the liquid supply assembly;
FIG. 23 is a second view of the liquid supply assembly;
in the figure: 1 is a cover sheet layer, 11 is an inlet through hole, 12 is an outlet through hole, 13 is a cover sheet layer conveying channel, 14 is a cover sheet layer accommodating cavity, 2 is a substrate layer, 21 is a sample introduction groove, 22 is a sample outlet groove, 23 is a conveying channel, 231 is a distribution channel, 232 is a connecting channel, 24 is an accommodating cavity, 241 is a cavity wall, 242 is an eave part, 243 is a guide part, 25 is a lateral flow channel, 3 is a structural layer, 31 is a sample inlet groove, 32 is a sample outlet groove, 33 is a middle layer conveying channel, 34 is a middle layer accommodating cavity, 35 is a middle layer lateral flow channel, 36 is a block unit, 37 is a frame, 4 is a detection platform, 41 is a light source frame, 42 is a first polarizing element, 43 is an insertion groove, 44 is a second polarizing element, 45 is a photosensitive element, 46 is a groove, 5 is a light source, 6 is a liquid supply assembly, 61 is a channel wall, 62 is a short wall, 63 is a sliding groove, 64 is a liquid inlet sliding block, 65 is a liquid, 7 is a light shield, 10 is a chip.
Detailed Description
In order to better illustrate the technical idea of the present invention, the following further describes the solution of the present invention with reference to the accompanying drawings.