Dyeing process of polyester filament fabric
阅读说明:本技术 一种涤纶长丝织物的染色工艺 (Dyeing process of polyester filament fabric ) 是由 王成恩 朱海翔 朱秀君 王平 沈建军 于 2020-06-15 设计创作,主要内容包括:本发明涉及一种涤纶长丝织物的染色工艺,涉及涤纶织物染色的技术领域,其包括步骤:S1、去油处理;S2、一级水洗;S3、浸轧分散染料;S4、红外线预烘干;S5、热风烘干;S6、热熔焙烘;S7、冷却;S8、二级水洗;S9、还原清洗;在所述步骤S2中,采用喷淋水冲洗涤纶织物的表面,然后挤压涤纶织物中的水分。本发明具有去除去油处理后织物上的碱性精炼剂的效果,有利于防止碱性精炼剂影响浸轧分散染料的印染效果。(The invention relates to a dyeing process of polyester filament yarn fabric, which relates to the technical field of polyester fabric dyeing and comprises the following steps: s1, deoiling; s2, primary water washing; s3, padding the disperse dye; s4, pre-drying by infrared rays; s5, drying by hot air; s6, hot melting and baking; s7, cooling; s8, secondary washing; s9, reduction cleaning; in the step S2, the surface of the polyester fabric is rinsed with shower water, and then the moisture in the polyester fabric is squeezed. The method has the effect of removing the alkaline refining agent on the fabric after the deoiling treatment, and is favorable for preventing the alkaline refining agent from influencing the printing and dyeing effect of padding disperse dye.)
1. A dyeing process of polyester filament fabric is characterized in that: the method comprises the following steps: s1, deoiling; s2, primary water washing; s3, padding the disperse dye; s4, pre-drying by infrared rays; s5, drying by hot air; s6, hot melting and baking; s7, cooling; s8, secondary washing; s9, reduction cleaning; in the step S2, the surface of the polyester fabric is rinsed with shower water, and then the moisture in the polyester fabric is squeezed.
2. The dyeing process of the polyester filament yarn fabric according to claim 1, characterized in that: the step S2 is implemented by adopting a spray rinsing machine, which comprises a shell (1) and a conduction device arranged in the shell (1) and used for conducting the polyester fabric, wherein a feed inlet (11) used for feeding the polyester fabric and a discharge outlet (12) used for discharging the polyester fabric are respectively arranged on two sides of the shell (1); a spraying device (3) and a cloth pressing device (4) for extruding the polyester fabric are sequentially arranged in the shell (1) along the extension direction of the polyester fabric; the spraying device (3) comprises a spraying sleeve (31) fixed in the shell (1) and a water pump (32) fixed outside the shell (1), the spraying sleeve (31) is sleeved on the polyester fabric in the shell (1), a water containing cavity (311) communicated with the water pump (32) is formed in the side wall of the spraying sleeve (31), a plurality of spraying pipes (312) communicated with the water containing cavity (311) are fixed on the inner side wall of the spraying sleeve (31), and the spraying pipes (312) are arranged on two sides of the polyester fabric penetrating through the spraying sleeve (31); the water pump (32) is connected with a water supply pipe (321) communicated with an external water source.
3. The dyeing process of the polyester filament yarn fabric according to claim 2, characterized in that: the spraying device (3) further comprises a water distribution block (33) fixed outside the machine shell (1), the water distribution block (33) is hollow, and a water pipe (322) is connected between the water distribution block (33) and the water pump (32); the spraying sleeves (31) are arranged in a plurality, the spraying sleeves (31) are arranged along the extension direction of the polyester fabric, and a water receiving pipe (331) is connected between each spraying sleeve (31) and the water distribution block (33).
4. The dyeing process of the polyester filament yarn fabric according to claim 2, characterized in that: the conduction device comprises a first guide roller (21) rotatably mounted on the inner side of the feed port (11), a second guide roller (22) rotatably mounted on the inner side of the discharge port (12), a third guide roller (23) rotatably mounted on the lower side of the first guide roller (21), and a fourth guide roller (24) rotatably mounted on the lower side of the second guide roller (22), wherein the first guide roller (21) and the third guide roller (23) are respectively arranged at the top and the bottom of the spraying sleeve (31); and a driving device for driving the second guide roller (22) to rotate is arranged outside the machine shell (1).
5. The dyeing process of the polyester filament yarn fabric according to claim 4, characterized in that: the cloth pressing device (4) is arranged between the third guide roller (23) and the fourth guide roller (24), and the axis of the third guide roller (23) and the axis of the fourth guide roller (24) are positioned on the same horizontal plane; the cloth pressing device (4) comprises a water permeable plate (41) horizontally arranged on the lower side of the polyester fabric between the third guide roller (23) and the fourth guide roller (24), a water pressing plate (42) horizontally arranged on the upper side of the water permeable plate (41), a fixing plate (43) fixed in the machine shell (1) and positioned on the upper side of the water pressing plate (42), a vibrating rod (44) vertically penetrating through the fixing plate (43) and connected with the fixing plate in a sliding manner, a top plate (45) fixed on the upper end of the vibrating rod (44), a pressure spring (46) sleeved on the vibrating rod (44), a rotating rod (47) rotatably connected in the machine shell (1) and a cam (48) sleeved on the rotating rod (47) and fixed with the rotating rod (47), wherein the lower end of the vibrating rod (44) is fixed on the upper surface of the water pressing plate (42); two ends of the pressure spring (46) are respectively fixed with the bottom surface of the top plate (45) and the upper surface of the fixing plate (43); the wheel surface of the cam (48) is abutted against the upper surface of the top plate (45), and one end of the rotating rod (47) penetrates out of the machine shell (1); the driving device penetrates out of the end portion of the shell (1) through the rotating rod (47) and is used for driving the rotating rod (47) to rotate.
6. The dyeing process of the polyester filament yarn fabric according to claim 5, characterized in that: the driving device comprises a driving shaft (52) rotationally connected to the outside of the machine shell (1), a motor (53) fixed to the outside of the machine shell (1), a first driving gear (54) fixed to the end part of the second guide roller (22), a second driving gear (55) fixed to the end part of the rotating rod (47) penetrating out of the machine shell (1), a third driving gear (56) sleeved on and fixed with the driving shaft (52), and a fourth driving gear (57) sleeved on and fixed with the driving shaft (52); the first drive gear (54) is meshed with the third drive gear (56), and the second drive gear (55) is meshed with the fourth drive gear (57); the output shaft of the motor (53) is fixed with the end part of the driving shaft (52).
7. The dyeing process of the polyester filament yarn fabric according to claim 6, characterized in that: and a toothed section (561) meshed with the first driving gear (54) when the water pressing plate (42) is not in contact with the polyester fabric and a non-toothed section (562) rotating to the meshing position of the third driving gear (56) and the first driving gear (54) when the water pressing plate (42) is in contact with the polyester fabric are arranged on the periphery of the third driving gear (56).
Technical Field
The invention relates to the technical field of dyeing of polyester fabrics, in particular to a dyeing process of a polyester filament yarn fabric.
Background
Currently, terylene is the most rapidly developed fiber with the largest yield in synthetic fibers. And occupies a considerable specific gravity in the entire textile fiber. The terylene fabric has the advantages of high strength, good elasticity, good wear resistance, good practicability and the like, and is popular with consumers. At present, polyester fabrics are generally dyed by disperse dyes, oiling treatment is carried out on polyester fibers in the spinning process in order to prevent the adhesion of the fibers, and the dyeing effect is seriously influenced by the presence of oil agents during dyeing. Therefore, before dyeing the disperse dye, a pretreatment (refining) is required to remove the oil agent. When the disperse dye is used for dyeing terylene, the dyeing is generally carried out under the condition of weak acidity (pH is about 5), which is beneficial to dye. The oil removal and decontamination of the polyester fiber are generally carried out under the alkaline condition (the pH value is more than 11), the stronger the alkalinity is, the better the oil removal effect is, and most of disperse dyes can generate color change phenomenon when being subjected to alkali and seriously affect the dye-uptake.
As shown in fig. 1, the existing disperse dyeing process includes degreasing, padding disperse dyes, infrared pre-drying, hot air drying, hot melt baking, cooling, water washing, and reduction cleaning. In the degreasing treatment, an alkaline refining agent is often used for removing oil on the fabric, but the alkaline refining agent can neutralize weakly acidic dye in the process of dispersing the dye, and the printing and dyeing effect of padding the dispersed dye is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a dyeing process of polyester filament fabric, which has the effect of removing an alkaline refining agent on the fabric after deoiling treatment and is beneficial to preventing the alkaline refining agent from influencing the printing and dyeing effect of padding disperse dye.
The above object of the present invention is achieved by the following technical solutions:
a dyeing process of polyester filament fabric comprises the following steps: s1, deoiling; s2, primary water washing; s3, padding the disperse dye; s4, pre-drying by infrared rays; s5, drying by hot air; s6, hot melting and baking; s7, cooling; s8, secondary washing; s9, reduction cleaning; in the step S2, the surface of the polyester fabric is rinsed with shower water, and then the moisture in the polyester fabric is squeezed.
By adopting the technical scheme, after the polyester fabric is subjected to deoiling treatment, the alkaline refining agent is attached to the polyester fabric, then in the step S2, the polyester fabric is sprayed and then the moisture in the polyester fabric is extruded out, so that the alkaline refining agent is separated from the polyester fabric along with the moisture, the polyester fabric is prevented from carrying the alkaline refining agent in the step S3 and neutralizing the dye, and the influence of the alkaline refining agent on the dyeing effect of padding disperse dye is favorably prevented.
The present invention in a preferred example may be further configured to: the step S2 is implemented by using a spray rinsing machine, which includes a housing and a conduction device disposed in the housing for conducting the polyester fabric, wherein two sides of the housing are respectively provided with a feed port for feeding the polyester fabric and a discharge port for discharging the polyester fabric; the shell is also internally provided with a spraying device and a cloth pressing device which are sequentially arranged along the extension direction of the polyester fabric; the spraying device comprises a spraying sleeve fixed in the shell and a water pump fixed outside the shell, the spraying sleeve is sleeved on the dacron fabric in the shell, a water containing cavity communicated with the water pump is formed in the side wall of the spraying sleeve, a plurality of spraying pipes communicated with the water containing cavity are fixed on the inner side wall of the spraying sleeve, and the spraying pipes are arranged on two sides of the dacron fabric penetrating through the spraying sleeve; and the water pump is connected with a water supply pipe communicated with an external water source.
Through adopting above-mentioned technical scheme, when dacron fabric extends in the casing and removes, the water pump starts, the water source in the pump sending water supply pipe gets into the appearance water cavity in the spray sleeve and by each shower blowout, and the shower sets up in dacron fabric both sides, thereby make dacron fabric both sides surface all receive shower spun water source impact, make dacron fabric surface by fully erodeing, carry partial alkaline refining agent outflow dacron fabric surface promptly when fusing alkaline refining agent, separation from of alkaline refining agent and dacron fabric has been accelerated, the cleaning efficiency is high.
The present invention in a preferred example may be further configured to: the spraying device also comprises a water distribution block fixed outside the shell, the water distribution block is hollow, and a water service pipe is connected between the water distribution block and the water pump; the spraying sleeves are arranged in a plurality of ways along the extension direction of the polyester fabric, and a water receiving pipe is connected between each spraying sleeve and the water distribution block.
Through adopting above-mentioned technical scheme, when the water pump started, the water source in the water supply pipe of water pump pumping got into the appearance water cavity in each spraying cover through water service pipe, water diversion piece and water receiving pipe in proper order, and the setting of water diversion piece for it is unanimous to get into the water source pressure in each spraying cover, thereby makes the dacron fabric surface each department suffer the effect that the water source washed more even.
The present invention in a preferred example may be further configured to: the conduction device comprises a first guide roller rotatably mounted on the inner side of the feed port, a second guide roller rotatably mounted on the inner side of the discharge port, a third guide roller rotatably mounted on the lower side of the first guide roller and a fourth guide roller rotatably mounted on the lower side of the second guide roller, and the first guide roller and the third guide roller are respectively arranged at the top and the bottom of the spray sleeve; and a driving device for driving the second guide roller to rotate is arranged outside the machine shell.
Through adopting above-mentioned technical scheme, when dacron fabric removes in the casing and extends, dacron fabric gets into and winds first guide roll behind the feed inlet in proper order, the third guide roll, fourth guide roll and second guide roll and wear out from the discharge gate, because first guide roll and third guide roll set up respectively in spraying cover top and bottom, thereby make and pass the vertical setting of dacron fabric that sprays the cover, make and wash out the moisture on dacron fabric surface along the dacron fabric surface drippage from spraying the cover, be favorable to getting rid of the alkaline refining agent that fuses in the water of drippage dacron fabric.
The present invention in a preferred example may be further configured to: the cloth pressing device is arranged between the third guide roller and the fourth guide roller, and the axis of the third guide roller and the axis of the fourth guide roller are positioned on the same horizontal plane; the cloth pressing device comprises a permeable plate horizontally arranged on the lower side of the polyester fabric between the third guide roller and the fourth guide roller, a water pressing plate horizontally arranged on the upper side of the permeable plate, a fixed plate fixed in the casing and positioned on the upper side of the water pressing plate, a vibrating rod vertically penetrating through the fixed plate and in sliding connection with the fixed plate, a top plate fixed at the upper end of the vibrating rod, a pressure spring sleeved on the vibrating rod, a rotating rod rotatably connected in the casing and a cam sleeved on the rotating rod and fixed with the rotating rod, wherein the lower end of the vibrating rod is fixed with the upper surface of the water pressing plate; two ends of the pressure spring are respectively fixed with the bottom surface of the top plate and the upper surface of the fixing plate; the wheel surface of the cam is abutted against the upper surface of the top plate, and one end of the rotating rod penetrates out of the shell; the driving device penetrates out of the end portion of the shell through the rotating rod and is used for driving the rotating rod to rotate.
Through adopting above-mentioned technical scheme, when dacron fabric removes between third guide roll and fourth guide roll, drive arrangement drive dwang rotates for the cam rotates, and pressure spring is in the compressed state all the time this moment, makes the roof offset with the cam all the time, thereby makes the vibrating arm along with the vertical reciprocating motion of rotation of cam, has driven the pressurized-water plate and has constantly compressed tightly with the porous disk, thereby makes the dacron fabric through the porous disk upside constantly by the extrusion, makes the water on the dacron fabric extrude.
The present invention in a preferred example may be further configured to: the driving device comprises a driving shaft which is rotationally connected outside the machine shell, a motor fixed outside the machine shell, a first driving gear fixed on the end part of the second guide roller, a second driving gear fixed on the end part of the rotating rod which penetrates out of the machine shell, a third driving gear which is sleeved on the driving shaft and fixed with the driving shaft, and a fourth driving gear which is sleeved on the driving shaft and fixed with the driving shaft; the first driving gear is meshed with the third driving gear, and the second driving gear is meshed with the fourth driving gear; and an output shaft of the motor is fixed with the end part of the driving shaft.
Through adopting above-mentioned technical scheme, when the motor started, the output shaft of motor drove the drive shaft and rotates for third drive gear and fourth drive gear drive first drive gear and second drive gear rotation respectively, thereby driven second guide roll and cam and rotated, make compress device and guider can start simultaneously.
The present invention in a preferred example may be further configured to: and a toothed section which is meshed with the first driving gear when the water pressing plate is not contacted with the polyester fabric and a non-toothed section which rotates to the meshing position of the third driving gear and the first driving gear when the water pressing plate is contacted with the polyester fabric are arranged on the periphery of the third driving gear.
Through adopting above-mentioned technical scheme, when the motor starts to drive the cam and rotates, the pressurized-water plate constantly compresses tightly the dacron on the porous disk to make the water on the dacron extrude, at this moment, the toothless section on the third drive gear rotates to the meshing department of third drive gear and first drive gear, so the second guide roll does not receive the drive effect of motor this moment, so make the dacron on the porous disk not receive the traction effect of second guide roll when receiving the extrusion of porous disk, prevent that dacron from being torn.
In summary, the invention includes at least one of the following beneficial technical effects:
after the polyester fabric is subjected to oil removal treatment, an alkaline refining agent is attached to the polyester fabric, and then in step S2, the polyester fabric is sprayed and then the water in the polyester fabric is extruded out, so that the alkaline refining agent is separated from the polyester fabric along with the water, the polyester fabric is prevented from carrying the alkaline refining agent in step S3 to neutralize the dye, and the alkaline refining agent is prevented from affecting the dyeing and dyeing effect of padding disperse dye;
when the polyester fabric moves between the third guide roller and the fourth guide roller, the driving device drives the rotating rod to rotate so as to enable the cam to rotate, the pressure spring is always in a compressed state at the moment, the top plate always abuts against the cam, the vibrating rod vertically reciprocates along with the rotation of the cam, the pressure water plate is driven to be continuously pressed with the water permeable plate, and therefore the polyester fabric passing through the upper side of the water permeable plate is continuously extruded, and water on the polyester fabric is extruded;
when the motor is started to drive the cam to rotate, the water pressing plate continuously compresses the polyester fabric on the water permeable plate, so that water on the polyester fabric is extruded out, at the moment, the toothless section on the third driving gear rotates to the meshing position of the third driving gear and the first driving gear, and the second guide roller is not driven by the motor at the moment, so that the polyester fabric on the water permeable plate is not pulled by the second guide roller when being extruded by the water pressing plate, and the polyester fabric is prevented from being torn off.
Drawings
FIG. 1 is a schematic representation of the steps of a prior art disperse dyeing process.
FIG. 2 is a schematic illustration of the steps of an embodiment.
Fig. 3 is a schematic structural diagram of a spray rinsing machine.
Fig. 4 is a schematic structural view of the driving device.
Reference numerals: 1. a housing; 11. a feed inlet; 12. a discharge port; 21. a first guide roller; 22. a second guide roller; 23. a third guide roller; 24. a fourth guide roller; 25. a fifth guide roller; 3. a spraying device; 31. a spraying sleeve; 311. a water containing cavity; 312. a shower pipe; 32. a water pump; 321. a water supply pipe; 322. a water pipe; 33. a water diversion block; 331. a water receiving pipe; 4. a cloth pressing device; 41. a water permeable plate; 42. a water pressing plate; 43. a fixing plate; 44. a vibrating rod; 45. a top plate; 46. a pressure spring; 47. rotating the rod; 48. a cam; 51. a fixed mount; 52. a drive shaft; 53. a motor; 54. a first drive gear; 55. a second drive gear; 56. a third drive gear; 561. a toothed segment; 562. a toothless segment; 57. and a fourth drive gear.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 2, the dyeing process for the polyester filament fabric disclosed by the invention comprises the following steps: s1, deoiling; s2, primary water washing; s3, padding the disperse dye; s4, pre-drying by infrared rays; s5, drying by hot air; s6, hot melting and baking; s7, cooling; s8, secondary washing; and S9, reducing and cleaning. In the step S2, the surface of the polyester fabric is rinsed with the shower water, and then the moisture in the polyester fabric is squeezed, so that the alkali refining agent is separated from the polyester fabric along with the moisture, thereby preventing the polyester fabric from carrying the alkali refining agent to neutralize the dye in the step S3, and being beneficial to preventing the alkali refining agent from affecting the printing and dyeing effect of padding the disperse dye.
Referring to fig. 3, in step S2, a spray rinsing machine is used to rinse the dacron, and the spray rinsing machine includes a housing 1, a conduction device disposed in the housing 1 for conducting the dacron, a
Referring to fig. 3, the conduction device includes a first guide roller 21, a
Referring to fig. 3, the
Referring to fig. 3, the cloth pressing device 4 is disposed between the
Referring to fig. 4, a driving device is disposed on an outer side wall of the housing 1, which penetrates through an end portion of the
The implementation principle of the embodiment is as follows: in step S1, the polyester fabric is degreased with an alkaline refining agent, so that the alkaline refining agent is attached to the polyester fabric, and then in step S2, the polyester fabric is sprayed in the housing 1 and then the water in the polyester fabric is squeezed out, so that the alkaline refining agent is separated from the polyester fabric along with the water, thereby preventing the polyester fabric from carrying the alkaline refining agent in step S3 to neutralize the dye, and being beneficial to preventing the alkaline refining agent from affecting the printing and dyeing effect of padding the disperse dye.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
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