Inline plastic ampoule electronic micropore leak detector
阅读说明:本技术 一种联排塑料安瓿电子微孔检漏机 (Inline plastic ampoule electronic micropore leak detector ) 是由 全凌云 周绍辉 杜笑鹏 于 2020-06-23 设计创作,主要内容包括:本发明公布了一种联排塑料安瓿电子微孔检漏机,涉及制药设备领域,包括用于输送联排塑料安瓿的检测网带,在检测网带上设置有检测工位,检测工位上设置有检测电极;所述检测电极由发射极探针和接收极组成;所述检测工位包括瓶身检测工位和头尾检测工位;在瓶身检测工位上,联排塑料安瓿的分切线方向与输送方向保持一致;在头尾检测工位上,联排塑料安瓿分切线方向垂直于输送方向;所述瓶身检测工位上的瓶身检测发射极探针端头与联排塑料安瓿的瓶身上表面形状相配合。本发明通过合理的电极布局和姿态转换,完成对联排塑料安瓿或类似外形的联排塑料安瓿进行全方位检测,包含头部、尾部、瓶身及瓶身之间的分切线。(The invention discloses an electronic micropore leakage detector for a row of plastic ampoules, which relates to the field of pharmaceutical equipment and comprises a detection mesh belt for conveying the row of plastic ampoules, wherein a detection station is arranged on the detection mesh belt, and a detection electrode is arranged on the detection station; the detection electrode consists of an emitter probe and a receiver; the detection station comprises a bottle body detection station and a head and tail detection station; on the bottle body detection station, the direction of a cutting line of the plastic ampoules in the row is consistent with the conveying direction; on the head and tail detection stations, the cutting line direction of the plastic ampoules in the row is vertical to the conveying direction; and the probe end of the bottle body detection emitting electrode on the bottle body detection station is matched with the shape of the upper surface of the bottle body of the row of plastic ampoules. The invention completes the omnibearing detection of the parallel-row plastic ampoules or the parallel-row plastic ampoules with similar shapes by reasonable electrode layout and posture conversion, and comprises a head part, a tail part, a bottle body and a parting line among the bottle bodies.)
1. An electronic micropore leakage detector for inline plastic ampoules comprises a detection mesh belt for conveying inline plastic ampoules (11), wherein a detection station is arranged on the detection mesh belt, and a detection electrode is arranged on the detection station; the detection electrode consists of an emitter probe and a receiver; the automatic detection device is characterized in that the detection station comprises a bottle body detection station and a head and tail detection station; on the bottle body detection station, the direction of a parting line of the plastic ampoules (11) in the row is consistent with the conveying direction; on the head and tail detection stations, the parting line direction of the row of plastic ampoules (11) is vertical to the conveying direction; the end of a body detection emitter probe (12) on the body detection station is matched with the shape of the upper surface of the body of the row of plastic ampoules (11).
2. The inline plastic ampoule electronic micropore leak detector according to claim 1, wherein the body detection station consists of a middle body detection station (4) and two side body detection stations (5).
3. An inline plastic ampoule electronic micropore leak detector as defined in claim 1, wherein said head and tail detection stations comprise a head detection station (9) and a tail detection station (10).
4. The inline plastic ampoule electronic micropore leak detector according to claim 3, wherein emitter probes are arranged above and below the heads of the inline plastic ampoules (11) on the head detection station (9).
5. The in-line plastic ampoule electronic micropore leak detection machine according to claim 3, wherein on the head detection station (9), the heads of in-line plastic ampoules (11) are inclined downwards, so that the positions to be detected are filled with liquid medicine.
6. The in-line plastic ampoule electronic micropore leak detector according to claim 1, wherein a plurality of groups of equipotentially connected detection electrodes capable of successively detecting a plurality of ampoules are arranged in parallel on the body detection station.
7. The inline plastic ampoule electronic micropore leak detection machine according to claim 1, wherein at least two groups of bottle body detection stations are provided, and a first turnover mechanism (6) for turning the upper surface and the lower surface of inline plastic ampoules (11) is arranged between each group; the head and tail detection stations are at least provided with two groups, and a second turnover mechanism (19) used for turning the upper surface and the lower surface of the plastic ampoules (11) in the row is arranged between each group.
8. The inline plastic ampoule electronic micropore leak detector according to claim 1, wherein the detection mesh belt comprises a first detection mesh belt (3) and a second detection mesh belt (18); a bottle body detection station is arranged on the first detection mesh belt (3); a head and tail detection station is arranged on the second detection mesh belt (18); the first detection mesh belt (3) is distributed perpendicular to the second detection mesh belt (18); and a bottle pushing mechanism (7) used for pushing the plastic ampoules (11) in the row on the first detection mesh belt (3) to the second detection mesh belt (18) is arranged between the first detection mesh belt (3) and the second detection mesh belt (18).
9. The inline plastic ampoule electronic micropore leak detector according to claim 1, wherein an accelerating mesh belt (2) for separating the inline plastic ampoules (11) at intervals and sending the inline plastic ampoules to the detection mesh belt for detection is arranged upstream of the detection mesh belt.
10. The inline plastic ampoule electronic micropore leak detector according to claim 1, wherein an oscillating mechanism (8) for oscillating the inline plastic ampoule (11) to fill the head with liquid medicine is provided upstream of the head-tail detection station.
Technical Field
The invention relates to the field of pharmaceutical equipment, in particular to a row-connected plastic ampoule electronic micropore leak detector.
Background
At present, GMP (manufacturing practice for quality control of plastic ampoules in tandem) admits of micropore detection methods for plastic ampoules in tandem including negative pressure method, dyeing method and electronic micropore leakage detection method. However, when GMP certification or consistency evaluation is performed in pharmaceutical enterprises, experts more approve the electronic micropore leak detection method, and especially when the consistency evaluation is performed, experts more prefer to use the electronic micropore leak detection method for leak detection.
In actual production, however, the shape of the lined plastic ampoules is complex, and it is difficult to detect all the outer surfaces of the whole lined plastic ampoules, so that the electronic micropore leakage detecting machine of the lined plastic ampoules in the current market is heavier than the detection head and the detection tail; the bottle bodies are basically not detected, but a cutting line between the bottle bodies is not detected by a method, so that the risk of missing detection exists.
Disclosure of Invention
Aiming at the problems, the invention provides the electronic micropore leakage detecting machine for the inline plastic ampoules, which completes the omnibearing detection of the inline plastic ampoules or the inline plastic ampoules with similar shapes through reasonable electrode layout and posture conversion, and comprises a head part, a tail part, a bottle body and a parting line among the bottle bodies.
In order to achieve the purpose, the invention adopts the technical scheme that:
an electronic micropore leakage detector for a row of plastic ampoules comprises a detection mesh belt for conveying the row of plastic ampoules, wherein a detection station is arranged on the detection mesh belt, and a detection electrode is arranged on the detection station; the detection electrode consists of an emitter probe and a receiver; the detection station comprises a bottle body detection station and a head and tail detection station; on the bottle body detection station, the direction of a cutting line of the plastic ampoules in the row is consistent with the conveying direction; on the head and tail detection stations, the cutting line direction of the plastic ampoules in the row is vertical to the conveying direction; and the probe end of the bottle body detection emitting electrode on the bottle body detection station is matched with the shape of the upper surface of the bottle body of the row of plastic ampoules.
As a further improvement of the technical scheme, the bottle body detection station consists of a middle bottle body detection station and two side bottle body detection stations.
As a further improvement of the technical scheme, the head and tail detection station comprises a head detection station and a tail detection station.
As a further improvement of the technical scheme, emitter probes are uniformly arranged above and below the heads of the plastic ampoules in the row on the head detection station.
As a further improvement of the technical scheme, the heads of the plastic ampoules in the row are inclined downwards on the head detection station, so that the positions to be detected are filled with liquid medicine.
As a further improvement of the technical scheme, a plurality of groups of equipotentially connected detection electrodes capable of detecting a plurality of ampoules successively are arranged on the bottle body detection station in parallel.
As a further improvement of the technical scheme, at least two groups of bottle body detection stations are arranged, and a first turnover mechanism for turning the upper surface and the lower surface of the plastic ampoules in the row is arranged between each group; the head and tail detection stations are at least provided with two groups, and a second turnover mechanism used for turning the upper surface and the lower surface of the plastic ampoules in the row is arranged between each group.
As a further improvement of the technical scheme, the detection mesh belt comprises a first detection mesh belt and a second detection mesh belt; a bottle body detection station is arranged on the first detection mesh belt; a head and tail detection station is arranged on the second detection mesh belt; the first detection mesh belt is distributed perpendicular to the second detection mesh belt; and a bottle pushing mechanism used for pushing the plastic ampoules in the row on the first detection mesh belt to the second detection mesh belt is arranged between the first detection mesh belt and the second detection mesh belt.
As a further improvement of the technical scheme, an accelerating mesh belt used for separating the plastic ampoules in the row at intervals and then sending the ampoules to the detecting mesh belt for detection is arranged on the upstream of the detecting mesh belt.
As a further improvement of the technical scheme, an oscillating mechanism for oscillating the plastic ampoules in the row is arranged at the upstream of the head and tail detection station to enable the head to be filled with the liquid medicine.
Compared with the prior art, the invention has the advantages that:
the invention completes the omnibearing detection of the parallel-row plastic ampoules or the parallel-row plastic ampoules with similar shapes by reasonable electrode layout and posture conversion, and comprises a head part, a tail part, a bottle body and a parting line among the bottle bodies.
Drawings
FIG. 1 is a top view of an electronic micropore leak detector for a plastic ampoule;
FIG. 2 is a diagram of the relative positions of the body detection receiver and emitter probes and the row of plastic ampoules;
FIG. 3 is a schematic view of the shape of the probe tip of the emitter for body inspection;
FIG. 4 is a layout diagram of detecting electrodes for detecting the plastic ampoule bodies and the parting lines in a row to realize the branch-by-branch function;
FIG. 5 is a schematic structural view of a bottle pushing mechanism;
FIG. 6 is a schematic view of the structure of a head sense emitter probe and a head sense receiver;
FIG. 7 is a schematic diagram of the movement direction of the plastic ampoules in a row and the positions of the emitter probes in head detection;
FIG. 8 is a schematic diagram of tail detection of tandem plastic ampoules;
FIG. 9 is a schematic structural view of an oscillating mechanism;
FIG. 10 is a schematic view of the position of the oscillating mechanism on the sensing belt;
FIG. 11 is a side schematic view of the first and second canting mechanisms;
figure 12 is a cross-sectional view of the first and second canting mechanisms.
In the figure: 1. a bottle feeding mesh belt; 2. accelerating the mesh belt; 3. a first detection mesh belt; 4. a middle bottle body detection station; 5. two side bottle body detection stations; 6. a first turnover mechanism; 7. a bottle pushing mechanism; 8. an oscillating mechanism; 9. a head detection station; 10. a tail detection station; 11. plastic ampoules are arranged in rows; 12. a bottle body detection emitter probe; 13. a body detection receiver electrode; 15. a head detection emitter probe; 16. a head detection receiver electrode; 18. a second sensing web; 19. a second turnover mechanism; 20. a waste net belt is kicked; 21. a tail detection emitter probe; 22. a trailing detection receiver electrode; 31. a coupling; 32. a drive shaft; 33. a motor base; 34. a support plate; 35. a conveyor belt; 36. a first pulley; 37. a baffle plate; 38. a turnover wheel; 39. a first synchronization belt; 40. mounting a plate; 41. a deflector rod; 42. a driven shaft; 46. turning over the blades; 47. a second pulley; 49. a drive shaft; 50. a speed reducer; 51. turning over a motor; 71. a servo motor; 72. a second synchronous belt; 73. a push rod; 81. a first grid plate; 82. a second fence plate; 83. a connecting rod; 84. a guide rail; 85. a slider; 86. a connecting rod; 87. an eccentric shaft; 88. a motor; 461. a sub-leaf blade; 462. a cavity.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
Referring to fig. 1 to 12, in a specific embodiment, an inline plastic ampoule electronic micropore leak detector includes a detection mesh belt for conveying inline
As shown in fig. 3, grooves are distributed at the tips of the emitter probes on the bottle body detection station, and the grooves are matched with the surfaces of the
As shown in fig. 1, in order to improve the detection accuracy, the body detection of the plastic ampoules in the row is divided into two times of detection, and the detection is further optimized based on the above embodiment, wherein the body detection station consists of a middle body detection station 4 and two side body detection stations 5. The middle bottle body detection station 4 is used for detecting the surfaces of the ampoule bottle bodies in the middle of the plastic ampoules in the row; and the two-side bottle body detection stations 5 are used for detecting the surfaces of the ampoule bottle bodies at the two sides of the row of plastic ampoules.
As shown in fig. 1, the head and tail detection station includes a head detection station 9 and a tail detection station 10, which is further optimized based on the above embodiment. The head detection station 9 is specially used for detecting the position defects of the heads of the plastic ampoules in the row; and the tail detection station 10 is used for detecting the defects of the tails of the plastic ampoules in the row.
As shown in fig. 6, based on the above embodiment, further optimized, emitter probes are arranged on the head detection station 9, above and below the heads of the
In order to fill the detection position with the liquid medicine and improve the detection accuracy, the head detection station 9 is further optimized on the basis of the above embodiment, the heads of the
As shown in fig. 4, based on the above embodiment, a plurality of groups of detection electrodes which are connected with equal potential and can successively detect a plurality of ampoules are arranged in parallel at the body detection station.
As shown in fig. 1 and 11, in order to realize the detection of the upper surface and the lower surface of the bottle body and the comprehensive detection of the bottle head and the bottle tail, the above embodiment is further optimized, at least two groups of bottle body detection stations are arranged, and a first turnover mechanism 6 for turning the upper surface and the lower surface of the
As shown in fig. 1, further optimized on the basis of the above embodiment, the detecting mesh belt comprises a first detecting
As shown in fig. 1, based on the above embodiment, it is further optimized that an accelerating mesh belt 2 for separating the
As shown in fig. 1 and 9, in addition to the above-mentioned embodiments, an
The invention has the specific working principle that:
as shown in fig. 1, the
Pushing the plastic ampoules in the row to convey forwards by a push rod arranged on the detection mesh belt; then, the bottle body and the bottle body parting line are detected by the middle bottle body detection station 4 and the middle bottle body detection station 4, and the relative positions of the bottle body, the bottle body parting line and the detection electrode are shown in fig. 3.
As shown in fig. 3, in the same station of the body detection, a plurality of groups of detection electrodes are arranged, including a body detection emission probe 12 and a body
Then, through the bottle body detection stations 5 at the two sides, the shapes and the relative positions of the detection electrodes of the bottle body detection stations 5 at the two sides are the same as those of the middle bottle body detection station 4, and the difference is that the middle bottle body detection station 4 detects the ampoules in the middle of the plastic ampoules in the row, and the bottle body detection stations 5 at the two sides detect the ampoules at the two sides of the plastic ampoules in the row.
Then, the lower surfaces of the
Then the
The structure of the bottle pushing mechanism 7 is shown in fig. 5-6, a
After the
The
The
The linear reciprocating mechanism consists of a connecting
A gap is left between the
In order to improve the pushing stability of the fence frame to the row of plastic ampoules, the
In order to increase the stability of the movement of the connecting
Then through head detection station 9, head detection emitting
As shown in fig. 8, which is a schematic structural diagram of the tail detecting emitter probe 21, the tail detecting emitter probe 21 is horizontally disposed, and when the row of
Then, the upper surface and the lower surface of the plastic ampoules in the row are turned over by the second turning mechanism 19, then the surface detection of the rear part of the head (the surface of the part is close to the front part after turning) is completed by the second group of head detection stations 9, and the upper part of the bottle tail (the lower part after turning) is detected and is contacted with the liquid medicine when passing through the second group of tail detection stations 2.
After the detection is finished, the waste shaving net belt 20 is controlled to shave waste according to the detection result, when shaving waste, the waste shaving net belt 20 rotates forwards for a certain angle, waste products fall under the waste shaving net belt, and qualified products are conveyed backwards through the waste shaving net belt. And finishing the whole detection result.
The first
As shown in fig. 11 and 12, the first turnover mechanism and the second turnover mechanism have the following structures: comprises two coaxially arranged
The
A driving
In order to enable the
Supporting
The plastic ampoules in the row move on the supporting
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:传送机构及其速度控制方法和质谱检漏设备