阅读说明：本技术 一种封闭式涂料制造系统及方法 (Closed coating manufacturing system and method ) 是由 郭全坚 洪杰 林昌庆 林朋 张凯 于 2020-06-28 设计创作，主要内容包括：本发明提供的一种封闭式涂料制造系统及方法,通过设置生产控制端、溶助剂存储组件、粉体存储组件、分散组件、中间桨存储组件和调漆组件；溶助剂存储组件、粉体存储组件、分散组件、中间桨存储组件和调漆组件分别与生产控制端相连接；溶助剂存储组件和粉体存储组件分别与分散组件相连接；分散组件分别与中间桨组件和调漆组件相连接；生产控制端发送指令将溶助剂存储组件中的物料和粉体存储组件中的粉料分别添加至分散组件中进行分散,得到中间浆料,并通过预设的规则将中间浆料输送至中间桨存储组件中存储或输送至调漆组件中进行调漆,不仅能够高效生产不同类型和数量的涂料,并避免生产过程中物料损耗及污染物排放。(The invention provides a closed coating manufacturing system and a method, wherein a production control end, a dissolving assistant storage component, a powder storage component, a dispersing component, a middle paddle storage component and a paint mixing component are arranged; the dissolving assistant storage component, the powder storage component, the dispersing component, the middle paddle storage component and the paint mixing component are respectively connected with the production control end; the dissolving assistant storage component and the powder storage component are respectively connected with the dispersing component; the dispersing component is respectively connected with the middle paddle component and the paint mixing component; the production control end sends an instruction to respectively add the materials in the solvent assistant storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to preset rules, so that the coatings of different types and quantities can be efficiently produced, and material loss and pollutant discharge in the production process are avoided.)

1. A closed coating manufacturing system is characterized by comprising a production control end, a solvent assistant storage component, a powder storage component, a dispersing component, a middle paddle storage component and a paint mixing component;

the dissolving aid storage component, the powder storage component, the dispersing component, the middle paddle storage component and the paint mixing component are respectively connected with the production control end;

the dissolving aid storage component and the powder storage component are respectively connected with the dispersing component through pipelines;

the dispersing assembly is respectively connected with the middle paddle assembly and the paint mixing assembly through pipelines;

the production control end sends an instruction to respectively add the materials in the solvent assistant storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to a preset rule.

2. The closed paint manufacturing system according to claim 1, wherein the production control end sends a command to add the material in the solvent aid storage assembly and the powder in the powder storage assembly to the dispersion assembly for dispersion, and the intermediate slurry is obtained by:

and the production control end receives the order paint, generates a corresponding instruction, and sends the instruction to respectively add the materials in the dissolving aid storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry.

3. The closed paint manufacturing system according to claim 2, wherein the conveying of the intermediate slurry to the intermediate paddle storage assembly for storage or to the paint mixing assembly for paint mixing according to a preset rule is specifically:

and the generation control end judges whether the received order coating needs paint mixing or not, if not, the intermediate slurry is conveyed to the intermediate paddle storage assembly for storage, and if not, the intermediate slurry is conveyed to the paint mixing assembly for paint mixing.

4. The enclosed paint manufacturing system of claim 1, further comprising an emulsion storage assembly;

the emulsion storage component is connected with the production control end;

the emulsion storage assembly is connected with the paint mixing assembly through a pipeline.

5. The closed paint manufacturing system according to claim 4, wherein the paint is delivered to the paint mixing assembly for paint mixing specifically comprises:

and the production control end controls the emulsion in the emulsion storage assembly to be conveyed to the paint mixing assembly for paint mixing to obtain the slurry after paint mixing.

6. The enclosed paint manufacturing system of claim 2, further comprising a finished product storage assembly, a filling assembly, and a tinting assembly;

the finished product storage component, the filling component and the color mixing component are respectively connected with the production control end;

the finished product storage assembly and the filling assembly are respectively connected with the paint mixing assembly through pipelines;

the production control end conveys the slurry after paint mixing to the filling assembly for filling or conveys the slurry to the finished product storage assembly for storage;

and the production control terminal judges whether the received order coating needs to be subjected to color matching, and if so, the slurry stored in the finished product storage assembly is conveyed to the color matching assembly to be subjected to color matching in the barrel.

7. A closed paint manufacturing method is characterized by comprising the following steps:

the production control end sends an instruction to respectively add the materials in the dissolving aid storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to preset rules.

8. The method for manufacturing the closed type paint according to claim 7, wherein the production control end sends an instruction to add the material in the solvent assistant storage component and the powder in the powder storage component to the dispersing component respectively for dispersing, and the intermediate slurry is obtained by:

the production control end receives the order paint, generates a corresponding instruction, and sends the instruction to respectively add the materials in the dissolving aid storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing, so as to obtain intermediate slurry.

9. The closed type paint manufacturing method according to claim 8, wherein the conveying of the intermediate slurry to the intermediate paddle storage assembly for storage or to the paint mixing assembly for paint mixing according to the preset rule is specifically:

and the generation control end judges whether the received order coating needs paint mixing or not, if not, the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage, and if not, the intermediate slurry is conveyed to the paint mixing assembly for paint mixing.

10. The closed paint manufacturing method according to claim 7, wherein the conveying to the paint mixing assembly for paint mixing is specifically as follows:

and the production control end controls the emulsion in the emulsion storage assembly to be conveyed to the paint mixing assembly for paint mixing to obtain the slurry after paint mixing.

Technical Field

The invention relates to the technical field of coating processing and manufacturing, in particular to a closed coating manufacturing system and a closed coating manufacturing method.

Background

Coating is a generic term for liquid or solid materials that can form a solid film coating with protective decorative or special properties (e.g., insulation, corrosion protection, logos, etc.) when applied to the surface of an object.

The present production is basically in manual feeding production, and water, dispersant, defoaming agent, bactericide and other assistants are fed into a dispersing kettle at low speed for 3-5 min; manually putting titanium dioxide powder, coarse whiting, kaolin and other powder into a kettle, and dispersing at high speed for about 20 minutes; then, slowly adding the mildew preventive, the defoaming agent, the thickening agent and the like into the prepared product manually; finally, filtering, packaging and warehousing, and cleaning the dispersion kettle for recycling. The production process generates a large amount of dust, waste water, waste residue and other pollutants, and the production efficiency and the development prospect of a coating manufacturing enterprise are seriously restricted.

The latex paint products have various varieties and different functions, and can be divided into the following categories: interior and exterior wall latex paints; according to the luster, the paint is divided into: non-gloss, mercerizing, semi-gloss, and high gloss; the quality can be divided into: qualified product, first-class product and superior product; according to the color matching category, the color matching method can be divided into the following steps: white paint, light-colored base paint, medium-colored base paint and dark-colored base paint, and by combining the two categories, the four gloss categories, the three qualities and the four color mixing categories, a paint manufacturer needs to produce not less than 96 products. The method needs huge production plants, warehouses and equipment investment to produce various coating products and meet the market sales demand. In addition, the production quantity of the colored paint products is difficult to control, and certain unconventional products have small order quantity and difficult production, so that a large quantity of products are always dull or even scrapped, and the development of enterprises is seriously influenced. The huge investment must limit the mass production of paint manufacturers. For large-scale paint manufacturing production, the investment of a factory building needs to be reduced, and the aim of realizing flexible operation on the basis of the existing factory building is fulfilled.

Therefore, there is a need for a closed coating manufacturing system and method that can efficiently produce different types and amounts of coatings and avoid material loss and pollutant emissions during the manufacturing process.

Disclosure of Invention

Technical problem to be solved

In order to solve the above problems of the prior art, the present invention provides a closed coating manufacturing system and method, which can efficiently produce different types and amounts of coatings, and avoid material loss and pollutant discharge during the production process.

(II) technical scheme

In order to achieve the purpose, the invention adopts a technical scheme that:

a closed coating manufacturing system comprises a production control end, a dissolving assistant storage component, a powder storage component, a dispersing component, a middle paddle storage component and a paint mixing component;

the dissolving aid storage component, the powder storage component, the dispersing component, the middle paddle storage component and the paint mixing component are respectively connected with the production control end;

the dissolving aid storage component and the powder storage component are respectively connected with the dispersing component through pipelines;

the dispersing assembly is respectively connected with the middle paddle assembly and the paint mixing assembly through pipelines;

the production control end sends an instruction to respectively add the materials in the solvent assistant storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to a preset rule.

In order to achieve the purpose, the invention adopts another technical scheme as follows:

a closed coating manufacturing method comprises the following steps:

the production control end sends an instruction to respectively add the materials in the dissolving aid storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to preset rules.

(III) advantageous effects

The invention has the beneficial effects that: the production control end, the solvent assistant storage component, the powder storage component, the dispersing component, the middle paddle storage component and the paint mixing component are arranged; the dissolving assistant storage component, the powder storage component, the dispersing component, the middle paddle storage component and the paint mixing component are respectively connected with the production control end; the dissolving assistant storage component and the powder storage component are respectively connected with the dispersing component; the dispersing component is respectively connected with the middle paddle component and the paint mixing component; the production control end sends an instruction to respectively add the materials in the solvent assistant storage assembly and the powder in the powder storage assembly into the dispersing assembly for dispersing to obtain intermediate slurry, and the intermediate slurry is conveyed to the intermediate slurry storage assembly for storage or conveyed to the paint mixing assembly for paint mixing according to preset rules, so that the coatings of different types and quantities can be efficiently produced, and material loss and pollutant discharge in the production process are avoided.

Drawings

Fig. 1 is a schematic view of the overall configuration of a closed dope production system of the embodiment of the invention;

fig. 2 is a flow chart of a closed coating manufacturing method according to an embodiment of the present invention.

[ description of reference ]

1: a closed paint manufacturing system; 2: a production control end; 3: a solvent aid storage component; 4: a powder storage assembly; 5: a dispersion assembly; 6: a middle paddle assembly; 7: a paint mixing component; 8: an emulsion storage component; 9: a finished product storage assembly; 10: a filling assembly; 11: a toning component.

Detailed Description

For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.