阅读说明：本技术 一种具有可替换节段的传送带 (Conveyor belt with replaceable segments ) 是由 乔美玲 于 2020-06-04 设计创作，主要内容包括：本发明公开了一种具有可替换节段的传送带,包括组装板和转动辊,所述组装板相互首位转动连接,所述组装板的内部包括多个组装块,所述组装块首尾相互转动连接,所述转动辊转动连接在组装块之间,且转动辊的外侧套设有皮带,所述相邻的皮带之间粘附有折叠带,所述组装块下表面的一端均固定连接有第一安装块,本发明涉及传送带技术领域。该具有可替换节段的传送带中的传输带具有可拆卸的功能,并且结构简单,便于操作,可以在传送带局部出现损伤时对其进行局部的更换,从而可减少生产成本,并且相邻的皮带之间粘附有折叠带,可以保证皮带的整体性,并且皮带本体具有良好的抗震和耐磨性能,可以提高其使用寿命。(The invention discloses a conveyor belt with replaceable segments, which comprises assembling plates and rotating rollers, wherein the assembling plates are mutually and head-to-head rotationally connected, a plurality of assembling blocks are arranged in the assembling plates, the head and the tail of each assembling block are rotationally connected, the rotating rollers are rotationally connected between the assembling blocks, belts are sleeved on the outer sides of the rotating rollers, folding belts are adhered between the adjacent belts, and one ends of the lower surfaces of the assembling blocks are fixedly connected with first mounting blocks. This transmission band in conveyer belt with can replace segment has detachable function to simple structure, the operation of being convenient for can carry out local change to it when the conveyer belt damage appears in part, thereby reducible manufacturing cost, and be stained with folding area between the adjacent belt, can guarantee the wholeness of belt, and the belt body has good antidetonation and wear resistance, can improve its life.)

1. A conveyor belt with replaceable segments, comprising assembling plates (1) and turning rolls (3), said assembling plates (1) being rotationally connected to each other head-to-head, characterized in that: the inside of equipment board (1) includes a plurality of equipment pieces (2), equipment piece (2) end to end rotation connects, live-rollers (3) rotate to be connected between equipment piece (2), and the outside cover of live-rollers (3) is equipped with belt (4), it has folding area (5) to adhere to between adjacent belt (4), the first installation piece (6) of the equal fixedly connected with of one end of equipment piece (2) lower surface, and the other end fixedly connected with second installation piece (7) of equipment piece (2) lower surface, through connection has connecting pipe (8) between adjacent first installation piece (6) and second installation piece (7), the inside threaded connection of connecting pipe (8) has screwed pipe (11).

2. A conveyor belt with replaceable segments as in claim 1 wherein: the connecting pipe (8) is located the equal fixedly connected with fixed plate (9) of one side of second installation piece (7) inside, fixedly connected with spring leaf (10) between fixed plate (9).

3. A conveyor belt with replaceable segments as claimed in claim 2, wherein: the second installation block (7) comprises a fixing rod (71), one end of the fixing rod (71) is rotatably connected with a rotating rod (72), and the outer side of one end of the rotating rod (72) is slidably connected with a loop bar (73).

4. A conveyor belt with replaceable segments as claimed in claim 3, wherein: the fixing rod (71) is fixedly connected with the assembling block (2), and the connecting pipe (8) is rotatably connected inside the loop bar (73).

5. A conveyor belt with replaceable segments as in claim 1 wherein: the belt (4) comprises a substrate layer (41), a reinforcing layer (42) is adhered to the upper surface of the substrate layer (41), a buffer layer (43) is adhered to the upper surface of the reinforcing layer (42), and a wear-resistant layer (44) is adhered to the upper surface of the buffer layer (43).

6. A conveyor belt with replaceable segments as in claim 1 wherein: before the target object is conveyed on the basis of the conveyor belt, the method further comprises the following steps:

setting a unique identifier on each section of the conveyor belt, wherein each section of the conveyor belt is provided with an indicator light, and the indicator light is in communication connection with a controller arranged in an obstacle-free area on one side of the conveyor belt;

based on an external camera, acquiring a segment image of each segment, and storing the segment image into a corresponding image subset, wherein the segment image comprises a correspondingly set unique identifier;

based on an image processing platform, processing and identifying the segment images in each image subset, and determining whether the subsections corresponding to the image subsets have cracks;

if so, grading the crack trace to determine the grade of the crack;

when the fracture grade is a first preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier not to be turned on based on the controller;

when the fracture grade is a second preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to flash based on the controller;

and when the fracture grade is a third preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to be normally on based on the controller.

7. A conveyor belt with replaceable segments as claimed in claim 6, wherein: the process of conveying target articles based on the conveyor belt comprises the following steps:

drivers are arranged at two ends of the conveyor belt, the conveyor belt is driven by the drivers to carry out article conveying, and a speed sensor and a pressure sensor are arranged on the conveyor belt;

wherein the driver and the speed sensor are connected with the controller;

the external camera is used for shooting and monitoring the target object on the conveyor belt, acquiring an object image of the target object, and comparing and analyzing the object image with an object database to obtain an appearance result S1 of the target object;

the pressure sensor is used for measuring an article pressure result S2 of the target article when the target article reaches the conveyor belt;

checking whether the target article is qualified or not through the following formula;

wherein Y represents the qualified result of the target object, the value range of S1 is [0,1], and the value range of S2 is [0,1 ];

when Y is smaller than a preset value, judging that the target object is qualified, dynamically tracking the qualified target object, and transmitting the qualified target object to a first branch transmission belt through a transmission belt;

when Y is not less than a preset value, judging that the target object is unqualified, and conveying the unqualified target object to a second branch conveying belt through a conveying belt;

wherein, in the process of transmitting the target object to the corresponding branch conveyor belt, the method further comprises the following steps:

based on an external camera, acquiring a first transmission distance l1 between a current target item and a previous target item, and acquiring a second transmission distance l2 between the current target item and a next target item;

the speed sensor is used for measuring the transmission speed v of the conveyor belt_i1,2,3, wherein n represents the number of measurements of the conveying speed of the conveyor belt within a preset time period;

judging whether the driver needs to be controlled to do acceleration or deceleration movement based on a controller according to the following formula;

wherein t1 represents a standard transit time based on the first transit distance; t2 represents a standard transit time based on the second transmission distance; p represents a result of the speed determination based on the conveying belt;

when P is in a first preset range, judging that the driver needs to be controlled to do accelerated motion based on the controller;

when P is in a second preset range, determining that the driver is controlled to perform deceleration movement based on the controller;

when P is in a third preset range, determining that the current speed is kept unchanged based on the control of the driver by the controller;

a counter is arranged at the connecting port of the conveyor belt and the first branch conveyor belt and is connected with the controller;

the counter is used for counting the article quantity of qualified target articles, and when the article quantity is consistent with the preset quantity, the controller sends a stop instruction to the driver and controls the conveying belt to stop conveying.

Technical Field

The invention relates to the technical field of conveyor belts, in particular to a conveyor belt with replaceable segments.

Background

The conveyor belt is influenced by the technical progress of mechanical manufacturing, motors, chemical industry and metallurgical industry, is continuously perfect, gradually and gradually, the conveying inside a workshop is completed, the material handling inside enterprises, among the enterprises and even among cities is completed, the conveyor belt becomes an indispensable component part of the mechanization and automation of a material handling system, and the conveyor belt is an important component on the conveyor belt.

Most formula components as an organic whole of current conveyer belt, after long-time the use, the problem of local fracture appears in the easy appearance, need wholly replace when damage appears in the part simultaneously, lead to production to rise this increase, reduced the competitiveness of product.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a conveyor belt with replaceable segments, which solves the problems that most of the conventional conveyor belts are integrated components, local cracks are easy to appear after long-time use, and the integral replacement is needed when local damage appears, so that the production cost is increased, and the competitiveness of products is reduced.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a conveyer belt with can replace segment, includes equipment board and live-rollers, the mutual head of equipment board rotates to be connected, the inside of equipment board includes a plurality of equipment pieces, the mutual rotation of equipment piece head and the tail is connected, the live-rollers rotates to be connected between the equipment piece, and the outside cover of live-rollers is equipped with the belt, be stained with folding area between the adjacent belt, the first installation piece of the equal fixedly connected with in one end of equipment piece lower surface, and the other end fixedly connected with second installation piece of equipment piece lower surface, through connection has the connecting pipe between adjacent first installation piece and the second installation piece, the inside threaded connection of connecting pipe has the screwed pipe.

Preferably, one side of the connecting pipe, which is located inside the second mounting block, is fixedly connected with a fixing plate, and a spring leaf is fixedly connected between the fixing plates.

Preferably, the second installation piece includes the dead lever, the one end of dead lever is rotated and is connected with the dwang, the outside sliding connection of dwang one end has the loop bar.

Preferably, the fixing rod is fixedly connected with the assembling block, and the connecting pipe is rotatably connected inside the loop bar.

Preferably, the belt comprises a substrate layer, a reinforcing layer is adhered to the upper surface of the substrate layer, a buffer layer is adhered to the upper surface of the reinforcing layer, and a wear-resistant layer is adhered to the upper surface of the buffer layer.

Preferably, before the target object is conveyed on the basis of the conveyor belt, the method further comprises the following steps:

setting a unique identifier on each section of the conveyor belt, wherein each section of the conveyor belt is provided with an indicator light, and the indicator light is in communication connection with a controller arranged in an obstacle-free area on one side of the conveyor belt;

based on an external camera, acquiring a segment image of each segment, and storing the segment image into a corresponding image subset, wherein the segment image comprises a correspondingly set unique identifier;

based on an image processing platform, processing and identifying the segment images in each image subset, and determining whether the subsections corresponding to the image subsets have cracks;

if so, grading the crack trace to determine the grade of the crack;

when the fracture grade is a first preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier not to be turned on based on the controller;

when the fracture grade is a second preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to flash based on the controller;

and when the fracture grade is a third preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to be normally on based on the controller.

Preferably, the process of transporting the target object based on the conveyor belt comprises the following steps:

drivers are arranged at two ends of the conveyor belt, the conveyor belt is driven by the drivers to carry out article conveying, and a speed sensor and a pressure sensor are arranged on the conveyor belt;

wherein the driver and the speed sensor are connected with the controller;

the external camera is used for shooting and monitoring the target object on the conveyor belt, acquiring an object image of the target object, and comparing and analyzing the object image with an object database to obtain an appearance result S1 of the target object;

the pressure sensor is used for measuring an article pressure result S2 of the target article when the target article reaches the conveyor belt;

checking whether the target article is qualified or not through the following formula;

wherein Y represents the qualified result of the target object, the value range of S1 is [0,1], and the value range of S2 is [0,1 ];

when Y is smaller than a preset value, judging that the target object is qualified, dynamically tracking the qualified target object, and transmitting the qualified target object to a first branch transmission belt through a transmission belt;

when Y is not less than a preset value, judging that the target object is unqualified, and conveying the unqualified target object to a second branch conveying belt through a conveying belt;

wherein, in the process of transmitting the target object to the corresponding branch conveyor belt, the method further comprises the following steps:

based on an external camera, acquiring a first transmission distance l1 between a current target item and a previous target item, and acquiring a second transmission distance l2 between the current target item and a next target item;

the speed sensor is used for measuring the transmission speed v of the conveyor belt_i1,2,3, wherein n represents the number of measurements of the conveying speed of the conveyor belt within a preset time period;

judging whether the driver needs to be controlled to do acceleration or deceleration movement based on a controller according to the following formula;

wherein t1 represents a standard transit time based on the first transit distance; t2 represents a standard transit time based on the second transmission distance; p represents a result of the speed determination based on the conveying belt;

when P is in a first preset range, judging that the driver needs to be controlled to do accelerated motion based on the controller;

when P is in a second preset range, determining that the driver is controlled to perform deceleration movement based on the controller;

when P is in a third preset range, determining that the current speed is kept unchanged based on the control of the driver by the controller;

a counter is arranged at the connecting port of the conveyor belt and the first branch conveyor belt and is connected with the controller;

the counter is used for counting the article quantity of qualified target articles, and when the article quantity is consistent with the preset quantity, the controller sends a stop instruction to the driver and controls the conveying belt to stop conveying.

Advantageous effects

The present invention provides a conveyor belt having replaceable segments. Compared with the prior art, the method has the following beneficial effects:

(1) the conveyor belt with the replaceable segments comprises a plurality of assembling blocks inside the assembling plate, the assembling blocks are connected in a rotating mode from head to tail, one ends of the lower surfaces of the assembling blocks are fixedly connected with first installing blocks, the other ends of the lower surfaces of the assembling blocks are fixedly connected with second installing blocks, a connecting pipe penetrates through the adjacent first installing blocks and the second installing blocks, and the inner threads of the connecting pipe are connected with threaded pipes.

(2) According to the conveyor belt with the replaceable segments, the belt is sleeved on the outer side of the rotating roller, the folding belt is adhered between the adjacent belts, the belt comprises the matrix layer, the reinforcing layer is adhered to the upper surface of the matrix layer, the buffer layer is adhered to the upper surface of the reinforcing layer, and the wear-resistant layer is adhered to the upper surface of the buffer layer.

Drawings

FIG. 1 is an assembled view of the present invention;

FIG. 2 is a view showing a structure of a connection of a conveyor belt according to the present invention;

FIG. 3 is a cross-sectional view of the material of the belt of the present invention;

FIG. 4 is a schematic diagram of the connection of the present invention.

In the figure: 1. assembling a plate; 2. assembling the blocks; 3. a rotating roller; 4. a belt; 5. folding the tape; 6. a first mounting block; 7. a second mounting block; 8. a connecting pipe; 9. a fixing plate; 10. a spring plate; 11. a threaded pipe; 71. fixing the rod; 72. rotating the rod; 73. a loop bar; 41. a substrate layer; 42. a reinforcement layer; 43. a buffer layer; 44. and a wear-resistant layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a conveyer belt with replaceable segments comprises an assembly plate 1 and a rotating roller 3, wherein the assembly plate 1 is mutually and head-to-tail rotatably connected, the assembly plate 1 comprises a plurality of assembly blocks 2, the assembly blocks 2 are mutually and head-to-tail rotatably connected, the rotating roller 3 is rotatably connected between the assembly blocks 2, a belt 4 is sleeved outside the rotating roller 3, the belt 4 comprises a substrate layer 41, a reinforcing layer 42 is adhered to the upper surface of the substrate layer 41, the reinforcing layer 42 is made of flax fibers, a buffer layer 43 is adhered to the upper surface of the reinforcing layer 42, the buffer layer 43 comprises a rubber pad adhered to the upper side of the reinforcing layer 42, a spring ball is embedded and connected inside the rubber pad, a wear-resistant layer 44 is adhered to the upper surface of the buffer layer 43, and the wear-resistant layer 44 is made of low-loss rubber, a folding belt 5 is adhered between adjacent belts 4, the integrity of the conveyer belt 4 can be ensured, and the body of the, the service life of the belt conveyor can be prolonged, the folding belts 5 are adhered between the adjacent belts 4, one end of the lower surface of the assembly block 2 is fixedly connected with the first installation block 6, the other end of the lower surface of the assembly block 2 is fixedly connected with the second installation block 7, the connecting pipe 8 is penetratingly connected between the adjacent first installation block 6 and the second installation block 7, the inner thread of the connecting pipe 8 is connected with the threaded pipe 11, one side of the connecting pipe 8 positioned inside the second installation block 7 is fixedly connected with the fixing plate 9, the spring piece 10 is fixedly connected between the fixing plates 9, the second installation block 7 comprises a fixing rod 71, one end of the fixing rod 71 is rotatably connected with a rotating rod 72, the outer side of one end of the rotating rod 72 is slidably connected with a sleeve rod 73, the fixing rod 71 is fixedly connected with the assembly block 2, the connecting pipe 8 is rotatably connected, and simple structure, the operation of being convenient for can carry out local change to the conveyer belt when the damage appears in the part to reducible manufacturing cost.

During operation, compress spring leaf 10 through fixed plate 9 and drive the inside slip of connecting pipe 8 case loop bar 73, until two loop bars 73 can be embedded into and loosen fixed plate 9 between the first installation piece 6 afterwards, connecting pipe 8 can be embedded into the inside of first installation piece 6 under the drive of spring leaf 10, pass two connecting pipes 8 with screwed pipe 11 afterwards, reuse nut is fixed can, when the transmission takes place for the conveyer belt, can take place to slide change distance between loop bar 73 and the dwang 72, and dwang 72 can rotate with between the dead lever 71, and folding area 5 can change length through the fold condition that changes self, in order to reach the effect of connecting belt 4.

To sum up the above

According to the invention, the assembly plate comprises a plurality of assembly blocks inside, the assembly blocks are mutually connected in a head-to-tail rotating manner, one ends of the lower surfaces of the assembly blocks are fixedly connected with the first installation blocks, the other ends of the lower surfaces of the assembly blocks are fixedly connected with the second installation blocks, the connection pipe penetrates and is connected between the adjacent first installation blocks and the second installation blocks, and the inner thread of the connection pipe is connected with the threaded pipe.

Meanwhile, the belt is sleeved on the outer side of the rotating roller, the folding belts are adhered between the adjacent belts, each belt comprises a substrate layer, the reinforcing layer is adhered to the upper surface of the substrate layer, the buffer layer is adhered to the upper surface of the reinforcing layer, and the wear-resistant layer is adhered to the upper surface of the buffer layer.

The invention provides a conveyor belt with replaceable segments, which is based on that before a target article is conveyed by the conveyor belt, the conveyor belt further comprises:

setting a unique identifier on each section of the conveyor belt, wherein each section of the conveyor belt is provided with an indicator light, and the indicator light is in communication connection with a controller arranged in an obstacle-free area on one side of the conveyor belt;

based on an external camera, acquiring a segment image of each segment, and storing the segment image into a corresponding image subset, wherein the segment image comprises a correspondingly set unique identifier;

based on an image processing platform, processing and identifying the segment images in each image subset, and determining whether the subsections corresponding to the image subsets have cracks;

if so, grading the crack trace to determine the grade of the crack;

when the fracture grade is a first preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier not to be turned on based on the controller;

when the fracture grade is a second preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to flash based on the controller;

and when the fracture grade is a third preset grade, controlling an indicator lamp on the sub-section corresponding to the unique identifier to be normally on based on the controller.

Wherein the first preset level < the second preset level < the third preset level.

The beneficial effects of the above technical scheme are: by setting the unique identifier, each effective subsection is convenient to determine, and by setting the corresponding indicator light, the subsection with cracks is convenient to effectively and definitely, the grade of the cracks is convenient, and timely and effective replacement is convenient.

The invention provides a conveyor belt with replaceable segments, which comprises the following components in the process of conveying target items based on the conveyor belt:

drivers are arranged at two ends of the conveyor belt, the conveyor belt is driven by the drivers to carry out article conveying, and a speed sensor and a pressure sensor are arranged on the conveyor belt;

wherein the driver and the speed sensor are connected with the controller;

the external camera is used for shooting and monitoring the target object on the conveyor belt, acquiring an object image of the target object, and comparing and analyzing the object image with an object database to obtain an appearance result S1 of the target object;

the pressure sensor is used for measuring an article pressure result S2 of the target article when the target article reaches the conveyor belt;

checking whether the target article is qualified or not through the following formula;

wherein Y represents the qualified result of the target object, the value range of S1 is [0,1], and the value range of S2 is [0,1 ];

when Y is smaller than a preset value, judging that the target object is qualified, dynamically tracking the qualified target object, and transmitting the qualified target object to a first branch transmission belt through a transmission belt;

when Y is not less than a preset value, judging that the target object is unqualified, and conveying the unqualified target object to a second branch conveying belt through a conveying belt;

wherein, in the process of transmitting the target object to the corresponding branch conveyor belt, the method further comprises the following steps:

based on an external camera, acquiring a first transmission distance l1 between a current target item and a previous target item, and acquiring a second transmission distance l2 between the current target item and a next target item;

the speed sensor is used for measuring the transmission speed v of the conveyor belt_i1,2,3, wherein n represents the number of measurements of the conveying speed of the conveyor belt within a preset time period;

judging whether the driver needs to be controlled to do acceleration or deceleration movement based on a controller according to the following formula;

wherein t1 represents a standard transit time based on the first transit distance; t2 represents a standard transit time based on the second transmission distance; p represents a result of the speed determination based on the conveying belt;

when P is in a first preset range, judging that the driver needs to be controlled to do accelerated motion based on the controller;

when P is in a second preset range, determining that the driver is controlled to perform deceleration movement based on the controller;

when P is in a third preset range, determining that the current speed is kept unchanged based on the control of the driver by the controller;

a counter is arranged at the connecting port of the conveyor belt and the first branch conveyor belt and is connected with the controller;

the counter is used for counting the article quantity of qualified target articles, and when the article quantity is consistent with the preset quantity, the controller sends a stop instruction to the driver and controls the conveying belt to stop conveying.

In this embodiment, the target object may be any object transported on the conveyor belt, such as a small courier object.

In this embodiment, the first predetermined range < the third predetermined range < the second predetermined range.

In this embodiment, the preset number is set manually, and if 100 qualified products need to be transmitted, the preset number may be 100.

The beneficial effects of the above technical scheme are: through external camera and pressure sensor, be convenient for follow the qualification of outward appearance and pressure two aspects definite target article, and whether qualified based on target article, transmit it respectively to corresponding first branch transmission band and second branch transmission band, be convenient for effectually distinguish its target article, through setting up speedtransmitter and confirming first transmission distance and second transmission distance, be convenient for effectually adjust the operating condition of driver, guarantee its transmission efficiency, through setting up the counter, be convenient for effectually make statistics of qualified target article, be convenient for save transportation resources.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.