阅读说明：本技术 吸波蜂窝自动浸胶系统 (Automatic impregnation system for wave-absorbing honeycomb ) 是由 李熙瑞 耿忠 任超 于 2021-07-21 设计创作，主要内容包括：本发明公开了吸波蜂窝自动浸胶系统,包括浸胶房和晾置房,所述浸胶房内分别设置有入料输送带、自动机器人、浸胶装置和出料输送带,所述入料输送带和出料输送带均延伸至晾置房,所述入料输送带的一端连通有用于放置蜂窝的上料台,所述自动机器人用于将蜂窝从上料台输送到浸胶装置内,本发明涉及蜂窝浸胶技术领域。该吸波蜂窝自动浸胶系统,可以全自动进行上料、浸胶、抖胶和烘干操作,操作简单,无需人工搬运,并且多道流程集中在一起,一起进行操作,不仅节约了场地,并且简化了搬运流程,可以快速的对大批量的吸波蜂窝进行浸胶。(The invention discloses an automatic wave-absorbing honeycomb impregnation system which comprises an impregnation room and a drying room, wherein a feeding conveyer belt, an automatic robot, an impregnation device and a discharging conveyer belt are respectively arranged in the impregnation room, the feeding conveyer belt and the discharging conveyer belt extend to the drying room, one end of the feeding conveyer belt is communicated with a feeding table for placing honeycombs, and the automatic robot is used for conveying the honeycombs from the feeding table to the impregnation device. The automatic impregnation system for the wave-absorbing honeycomb can be used for fully automatically carrying out feeding, impregnation, glue shaking and drying operations, is simple to operate, does not need manual carrying, is operated together by concentrating multiple processes, saves the field, simplifies the carrying process, and can be used for rapidly impregnating large batches of wave-absorbing honeycomb.)

1. Inhale automatic gumming system of ripples honeycomb, put room (1) including the gum dipping room and drying in the air, be provided with pan feeding conveyer belt (2), automatic robot (3), gumming device (4) and ejection of compact conveyer belt (5) in the gum dipping room respectively, pan feeding conveyer belt (2) and ejection of compact conveyer belt (5) all extend to drying in the air and put in room (1), its characterized in that: one end of the feeding conveyer belt (2) is communicated with a feeding table (6) for placing honeycombs, the automatic robot (3) is used for conveying the honeycombs from the feeding table (6) into the impregnation device (4), the impregnation device (4) is used for impregnating the honeycombs, the automatic robot (3) is used for conveying the impregnated honeycombs to the discharging conveyer belt (5), and the discharging conveyer belt (5) is used for conveying the honeycombs into the drying room (1).

2. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: the fixed frame (7) of top fixedly connected with of pan feeding conveyer belt (2), the inner chamber of fixed frame (7) rotates and is connected with rotating turret (8), one side of fixed frame (7) is rotated and is connected with and drives actuating cylinder (9), the one end that drives actuating cylinder (9) piston rod rotates with one side of rotating turret (8) and is connected.

3. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: the bottom fixedly connected with of rotating turret (8) pushes away material cylinder (10), the left end fixedly connected with scraping wings (11) of pushing away material cylinder (10) piston rod, one side fixedly connected with of scraping wings (11) rotates the dwang of being connected with the inner chamber of rotating turret (8).

4. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: an inner cavity of the impregnation device (4) is provided with an impregnation cavity (12), and the inner cavity of the impregnation device (4) is respectively provided with a bearing mechanical arm (13) for loading honeycombs and a pressing mechanical arm for pressing the honeycombs through a lifting device.

5. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: the pressing manipulator comprises a support (14), a pressing plate (15) is movably connected to the bottom of the support (14), and a spring rod (16) which is in sliding connection with an inner cavity of the support (14) is fixedly connected to the top of the pressing plate (15).

6. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: the inner cavity of the glue dipping cavity (12) is fixedly connected with an annular air injection pipeline (17), the surface of the annular air injection pipeline (17) is communicated with a dispersion pipeline (18), the surfaces of the annular air injection pipeline (17) and the dispersion pipeline (18) are provided with bubble blowing holes (19), one side of the glue dipping device (4) is fixedly connected with a fan (20), and an air outlet of the fan (20) is communicated with the inner cavity of the annular air injection pipeline (17) through an air outlet pipeline.

7. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: and both sides of the inner cavity of the impregnation device (4) are fixedly connected with centering cylinders for centering the honeycomb.

8. The automatic impregnation system of the wave-absorbing honeycomb according to claim 1, characterized in that: the use method of the automatic gum dipping system comprises the following steps:

the honeycomb manufacturing method comprises the following steps that firstly, the honeycomb is placed on a feeding conveyer belt (2), the honeycomb is conveyed through the feeding conveyer belt (2), the honeycomb is conveyed to a feeding table (6), then is positioned, and is conveyed to the upper portion of a bearing mechanical arm (13) in a glue dipping device (4) through an automatic robot (3) after automatic identification;

step two, immersing the honeycomb into glue solution, and performing glue dipping, wherein the glue dipping of the same batch of honeycomb is circulated for the same times, and the time from the first honeycomb glue dipping to the last honeycomb glue dipping is about 10 minutes; putting products with the same gum dipping interval time and weight gain proportion into the same batch for production;

and step three, lifting the honeycomb, throwing glue through a bearing mechanical arm (13), shaking off glue solution on the surface of the honeycomb, conveying the honeycomb to the surface of a discharging conveying belt (5) through an automatic robot (3), conveying the honeycomb into an airing room (1) for airing, sequentially and circularly dipping the honeycomb in the same batch, namely finishing the first (N) times of dipping, after a fixed time interval, carrying out the subsequent times of (N +1) dipping, and repeating the processes to finish the total glue adding amount.

Technical Field

The invention relates to the technical field of honeycomb impregnation, in particular to an automatic wave-absorbing honeycomb impregnation system.

Background

The material appearance of the honeycomb-shaped structure is similar to that of a natural honeycomb, the honeycomb-shaped structure has a unique hexagonal structure, can uniformly bear the force applied from the outside, has light weight, can ensure enough strength and simultaneously maximally reduce the weight of the material, so the material of the honeycomb-shaped structure is an important base material, the coating of the wave-absorbing glue solution on the honeycomb-shaped structure is one of important means for preparing the wave-absorbing honeycomb, and the material can meet the requirements of the wave-absorbing material on thin thickness, light weight, wide frequency band and strong absorption.

According to utility model patent No. CN212493690U a gumming device, there is following shortcoming when using, can not be quick to large batch honeycomb processing to each flow can not concentrate together and go on when going on gumming, the transportation between each process consumes a large amount of time.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides an automatic impregnation system for a wave-absorbing honeycomb, which solves the problems that a large batch of honeycombs cannot be processed quickly, all processes cannot be carried out together in impregnation, and a large amount of time is consumed for transferring among all processes.

In order to achieve the purpose, the invention is realized by the following technical scheme: the wave-absorbing honeycomb automatic impregnation system comprises an impregnation room and a drying room, wherein a feeding conveyer belt, an automatic robot, an impregnation device and a discharging conveyer belt are arranged in the impregnation room respectively, the feeding conveyer belt and the discharging conveyer belt extend to the drying room, one end of the feeding conveyer belt is communicated with a feeding table for placing honeycombs, the automatic robot is used for conveying the honeycombs from the feeding table into the impregnation device, the impregnation device is used for impregnating the honeycombs, the automatic robot is used for conveying the impregnated honeycombs to the discharging conveyer belt, and the discharging conveyer belt is used for conveying the honeycombs into the drying room.

As a further scheme of the invention: the top fixedly connected with fixed frame of pan feeding conveyer belt, the inner chamber of fixed frame rotates and is connected with the rotating turret, one side of fixed frame is rotated and is connected with and drives actuating cylinder, the one end that drives actuating cylinder piston rod rotates with one side of rotating turret to be connected.

As a further scheme of the invention: the bottom fixedly connected with of rotating turret pushes away the material cylinder, the left end fixedly connected with scraping wings of pushing away material cylinder piston rod, one side fixedly connected with of scraping wings and the inner chamber of rotating turret rotate the dwang of being connected.

As a further scheme of the invention: the inner cavity of the impregnation device is provided with an impregnation cavity, and the inner cavity of the impregnation device is respectively provided with a bearing mechanical arm for loading the honeycomb and a pressing mechanical arm for pressing the honeycomb through lifting equipment.

As a further scheme of the invention: the manipulator comprises a support, the bottom of the support is movably connected with a pressing plate, and the top of the pressing plate is fixedly connected with a spring rod which is in sliding connection with the inner cavity of the support.

As a further scheme of the invention: the inner cavity of the gum dipping cavity is fixedly connected with an annular air injection pipeline, the surface of the annular air injection pipeline is communicated with a dispersion pipeline, the surfaces of the annular air injection pipeline and the dispersion pipeline are provided with bubble holes, one side of the gum dipping device is fixedly connected with a fan, and an air outlet of the fan is communicated with the inner cavity of the annular air injection pipeline through an air outlet pipeline.

As a further scheme of the invention: and both sides of the inner cavity of the impregnation device are fixedly connected with a centering cylinder for centering the honeycomb.

As a further scheme of the invention: the use method of the automatic gum dipping system comprises the following steps:

placing the honeycomb on a feeding conveyor belt, conveying the honeycomb through the feeding conveyor belt, conveying the honeycomb to a feeding table, positioning the honeycomb, automatically identifying the honeycomb by an automatic robot, conveying the honeycomb to the upper part of a bearing mechanical arm in a glue dipping device, starting a driving cylinder to drive a rotating frame to rotate downwards, driving a material pushing plate to rotate downwards to form a vertical included angle with the feeding conveyor belt, starting a material pushing cylinder, conveying the honeycomb to a fixed point position of the feeding table through the material pushing plate, and conveying the honeycomb to the upper part of the bearing mechanical arm in the glue dipping device through the automatic robot after triggering an infrared sensor;

step two, opening an automatic door of the glue dipping cavity, pushing the honeycomb to the middle position through a centered cylinder, driving the honeycomb to sink into glue solution by a bearing mechanical arm, and pressing the mechanical arm to descend and extrude the top of the honeycomb for glue dipping;

and step three, lifting the honeycomb, throwing glue through a bearing mechanical arm, shaking off glue solution on the surface of the honeycomb, conveying the honeycomb to the surface of a discharging conveying belt through an automatic robot, conveying the honeycomb into an airing room for drying, starting a fan to jet air through an annular air jet pipeline, blowing out the honeycomb through bubble holes of the annular air jet pipeline and a dispersing pipeline, generating bubbles at the contact part of the honeycomb and the glue solution, enabling the glue solution to be in contact with the gap of the honeycomb, lifting the bearing mechanical arm to drive the honeycomb to be lifted, vertically striking the honeycomb through a pressing plate below a pressing mechanical arm, shaking off the glue solution on the surface of the honeycomb, conveying the honeycomb to the discharging conveying belt through the automatic robot, and conveying the honeycomb into the airing room for drying.

Compared with the prior art, the invention has the following beneficial effects:

1. the microwave absorbing honeycomb glue dipping machine can perform the operations of feeding, glue dipping, glue shaking and drying in a full-automatic manner, is simple to operate, does not need manual carrying, integrates a plurality of processes together, performs the operations together, saves the field, simplifies the carrying process, and can quickly perform glue dipping on a large batch of microwave absorbing honeycombs.

2. According to the invention, the annular air injection pipeline is injected with air by starting the fan, and the air is blown out through the annular air injection pipeline and the bubbling holes of the dispersion pipeline, so that bubbling is generated at the contact position of the honeycomb and the glue solution, the glue solution is contacted with the honeycomb gap, the glue solution is effectively and fully contacted with the honeycomb inner gap, and the impregnation effect is better.

Drawings

FIG. 1 is a top view of the present invention;

FIG. 2 is a structural sectional view of the impregnation apparatus of the present invention;

FIG. 3 is a schematic view of the structure of the feeding conveyor belt according to the present invention;

FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 2;

FIG. 5 is a schematic view of the structure of the annular jet duct of the present invention;

FIG. 6 is a process flow diagram of the present invention.

In the figure: 1. airing the house; 2. feeding a conveying belt; 3. an automatic robot; 4. a gumming device; 5. a discharge conveyer belt; 6. a feeding table; 7. a fixing frame; 8. a rotating frame; 9. a driving cylinder; 10. a material pushing cylinder; 11. a material pushing plate; 12. a glue dipping cavity; 13. carrying mechanical arms; 14. a support; 15. a pressing plate; 16. a spring lever; 17. an annular air injection duct; 18. a dispersion pipe; 19. bulging holes; 20. a fan.

Detailed Description

To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.

Referring to fig. 1-6, the present invention provides a technical solution: an automatic impregnation system for wave-absorbing honeycombs comprises an impregnation room and a drying room 1, wherein a feeding conveyer belt 2, an automatic robot 3, an impregnation device 4 and a discharging conveyer belt 5 are respectively arranged in the impregnation room, the feeding conveyer belt 2 and the discharging conveyer belt 5 extend to the drying room 1, one end of the feeding conveyer belt 2 is communicated with a feeding table 6 for placing honeycombs, the automatic robot 3 is used for conveying the honeycombs from the feeding table 6 into the impregnation device 4, the impregnation device 4 is used for impregnating the honeycombs, the automatic robot 3 is used for conveying the impregnated honeycombs to the discharging conveyer belt 5, the discharging conveyer belt 5 is used for conveying the honeycombs into the drying room 1, the operations of feeding, impregnation and glue shaking and drying can be fully automatically carried out, the operation is simple, manual carrying is not needed, and multiple processes are integrated, so that not only is the site saved, but also the carrying process is simplified, the method can be used for quickly dipping a large batch of wave-absorbing honeycombs.

Fixed frame 7 of top fixedly connected with of pan feeding conveyer belt 2, the inner chamber of fixed frame 7 rotates and is connected with rotating turret 8, and one side of fixed frame 7 rotates and is connected with and drives actuating cylinder 9, drives one end of actuating cylinder 9 piston rod and rotates with one side of rotating turret 8 and is connected, carries the honeycomb behind the material loading platform 6, starts to drive actuating cylinder 9 and drives rotating turret 8 and rotate downwards, drives scraping wings 11 and rotates downwards and pan feeding conveyer belt 2 formation perpendicular contained angle.

The bottom of the rotating frame 8 is fixedly connected with a material pushing cylinder 10, the left end of a piston rod of the material pushing cylinder 10 is fixedly connected with a material pushing plate 11, one side of the material pushing plate 11 is fixedly connected with a rotating rod which is rotatably connected with an inner cavity of the rotating frame 8, then the material pushing cylinder 10 is started, the honeycomb is conveyed to a fixed point position of the material loading table 6 through the material pushing plate 11, and after an infrared sensor is triggered, the honeycomb is conveyed to the position above a bearing mechanical arm 13 in the glue dipping device 4 through the automatic robot 3.

An impregnation cavity 12 is formed in an inner cavity of the impregnation device 4, a bearing mechanical arm 13 for loading the honeycomb and a pressing mechanical arm for pressing the honeycomb are respectively arranged in the inner cavity of the impregnation device 4 through a lifting device, an automatic door of the impregnation cavity 12 is opened, the honeycomb is pushed to the middle position through a centered cylinder, then the bearing mechanical arm 13 drives the honeycomb to sink into glue solution, and the pressing mechanical arm descends and extrudes at the top of the honeycomb to perform impregnation.

The manipulator comprises a support 14, the bottom of the support 14 is movably connected with a pressing plate 15, the top of the pressing plate 15 is fixedly connected with a spring rod 16 which is in sliding connection with the inner cavity of the support 14, and the pressing manipulator up and down strikes the honeycomb through the pressing plate 15 below to shake off glue on the surface of the honeycomb.

An annular air injection pipeline 17 is fixedly connected to the inner cavity of the glue dipping cavity 12, a dispersion pipeline 18 is communicated with the surface of the annular air injection pipeline 17, air blowing holes 19 are formed in the surfaces of the annular air injection pipeline 17 and the dispersion pipeline 18, a fan 20 is fixedly connected to one side of the glue dipping device 4, an air outlet of the fan 20 is communicated with the inner cavity of the annular air injection pipeline 17 through an air outlet pipeline, the fan 20 is started to blow air to the annular air injection pipeline 17, the air is blown out through the annular air injection pipeline 17 and the bubbling holes 19 of the dispersion pipeline 18, bubbling is generated at the contact position of a honeycomb and glue solution, and the glue solution is in contact with the gap position of the honeycomb.

The both sides of 4 inner chambers of gumming device are all fixedly connected with and are used for carrying out the cylinder placed in the middle to the honeycomb, push away the intermediate position with the honeycomb through the cylinder placed in the middle.

The use method of the automatic gum dipping system comprises the following steps:

firstly, placing the honeycomb on a feeding conveyer belt 2, conveying the honeycomb through the feeding conveyer belt 2, after conveying the honeycomb to a feeding table 6, starting a driving cylinder 9 to drive a rotating frame 8 to rotate downwards, driving a material pushing plate 11 to rotate downwards to form a vertical included angle with the feeding conveyer belt 2, then starting a material pushing cylinder 10, conveying the honeycomb to a fixed point position of the feeding table 6 through the material pushing plate 11, triggering an infrared sensor, and conveying the honeycomb to the upper part of a bearing mechanical arm 13 in a glue dipping device 4 through an automatic robot 3;

step two, opening an automatic door of the glue dipping cavity 12, pushing the honeycomb to the middle position through a centered cylinder, driving the honeycomb to sink into glue solution by a bearing mechanical arm 13, and pressing the mechanical arm to descend and extrude the top of the honeycomb for glue dipping;

and step three, starting a fan 20 to jet air into the annular air jet pipeline 17, blowing out the air through the annular air jet pipeline 17 and the bubbling holes 19 of the dispersion pipeline 18, bubbling at the contact position of the honeycomb and the glue solution to enable the glue solution to be in contact with the gap of the honeycomb, then lifting the bearing mechanical arm 13 to drive the honeycomb to be lifted, vertically striking the honeycomb through the pressing plate 15 below the pressing mechanical arm to shake off the glue solution on the surface of the honeycomb, then conveying the honeycomb to the discharging conveyer belt 5 through the automatic robot 3, and conveying the honeycomb into the airing room 1 to be dried.

When the honeycomb dipping machine is used, honeycombs are placed on a feeding conveyer belt 2 and are conveyed through the feeding conveyer belt 2, after the honeycombs are conveyed to a feeding table 6, a driving cylinder 9 is started to drive a rotating frame 8 to rotate downwards, a material pushing plate 11 is driven to rotate downwards to form a vertical included angle with the feeding conveyer belt 2, then a material pushing cylinder 10 is started, the honeycombs are conveyed to a fixed-point position of the feeding table 6 through the material pushing plate 11, and after an infrared sensor is triggered, the honeycombs are conveyed to the upper part of a bearing mechanical arm 13 in a dipping device 4 through an automatic robot 3; an automatic door of the glue dipping cavity 12 is opened, the honeycomb is pushed to the middle position through a centered cylinder, then the carrying mechanical arm 13 drives the honeycomb to sink into glue solution, and at the moment, the pressing mechanical arm descends and extrudes the top of the honeycomb to dip the honeycomb; the blower 20 is started to jet air to the annular air jet pipeline 17, the air is blown out through the annular air jet pipeline 17 and the bubbling holes 19 of the dispersion pipeline 18, bubbling is generated at the contact position of the honeycomb and the glue solution, the glue solution is enabled to be in contact with the gap position of the honeycomb, then the bearing mechanical arm 13 is lifted to drive the honeycomb to be lifted, the pressing mechanical arm is used for vertically striking the honeycomb through the pressing plate 15 below the pressing mechanical arm, the glue solution on the surface of the honeycomb is shaken off, and then the honeycomb is conveyed to the discharging conveyer belt 5 through the automatic robot 3 and conveyed to the airing room 1 for drying.

Automatic impregnation, comprising two cycles:

and circulating one: glue dipping circulation of the same batch of honeycombs for the same times is carried out, and the time is estimated to be about 10 minutes from the first honeycomb glue dipping to the last honeycomb glue dipping; according to the product gum dipping characteristics, the scheme is that products with the same gum dipping interval time and weight increasing proportion are put into the same batch for production, so that no cross and disorder of production can be ensured.

And II, circulation: and (3) sequentially dipping the honeycombs in the same batch for circulation, namely after the first (N) times of dipping are finished, carrying out dipping for a period of time at intervals, and then carrying out the subsequent times of (N +1) times of dipping, wherein the process is basically repeated until the total gluing amount is finished.

Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.