阅读说明：本技术 一种基于流水线设备生产火烧饼胚的方法 (Method for producing baked cake blanks based on assembly line equipment ) 是由 田润宗 孙丰菊 玄征 于 2020-07-02 设计创作，主要内容包括：本发明适用于火烧饼胚加工技术领域,提供了一种基于流水线设备生产火烧饼胚的方法,包括以下步骤：通过压面机构将面团压制成面片；通过刷油机构将油酥涂抹均匀至面片表面；通过所述卷面机构对多层叠加的面片进行拉伸并将拉伸后的面片卷曲成型；通过捏剂子机构将卷曲成型的面片断压成面剂；通过旋转擀饼机构将面剂制成火烧饼胚；上述步骤之间通过传送机构依次衔接进行。本发明方法降低了工作人员的劳动强度,节约了人工生产时间,增加了火烧单日生产量,解决了现有机械和人工加工泰山范镇油酥火烧制饼工艺的配合问题,统一了泰山范镇火烧的用料,提高了食品安全的标准。(The invention is suitable for the technical field of processing of baked cake blanks, and provides a method for producing baked cake blanks based on assembly line equipment, which comprises the following steps: pressing the dough into dough sheets through a dough pressing mechanism; the oil cake is evenly coated on the surface of the dough sheet through an oil brushing mechanism; stretching the multilayer superposed dough sheets through the dough rolling mechanism and curling and molding the stretched dough sheets; breaking and pressing the curled dough sheet into a dough through a dough kneading mechanism; preparing the flour into a baked cake blank by a rotary cake rolling mechanism; the steps are sequentially connected through a conveying mechanism. The method reduces the labor intensity of workers, saves the manual production time, increases the production per day of the cake baking, solves the problem of the matching of the conventional mechanical and manual processing technology of the Mount Taishan Van Zhen Fried crisp cake baking, unifies the materials for the Mount Taishan Van Zhen Fried cake baking, and improves the standard of food safety.)

1. A method for producing baked cake blanks based on assembly line equipment at least comprises a flour feeding mechanism, a conveying mechanism, a flour pressing mechanism, an oil brushing mechanism, a flour rolling mechanism, a dough kneading mechanism and a rotary cake rolling mechanism, and is characterized by comprising the following steps:

pressing the dough into dough sheets through the dough pressing mechanism;

the oil cake is uniformly coated on the surface of the dough sheet through the oil brushing mechanism;

stretching the multilayer superposed dough sheets through the dough rolling mechanism and curling and molding the stretched dough sheets;

breaking and pressing the curled dough sheet into a dough through the dough kneading mechanism;

making the flour into a baked cake blank by the rotary cake rolling mechanism;

the steps are sequentially carried out through the transmission mechanism.

2. The method for producing fired cake blanks based on the in-line equipment as claimed in claim 1, wherein the method further comprises the steps of:

stirring water and flour in proportion to prepare a bubble-free dough, and standing for the first time;

pressing the dough, and standing for the second time;

and the dough after the second standing is conveyed to the dough pressing mechanism through the dough conveying mechanism.

3. The method for producing the baked cake blanks on the basis of the assembly line equipment as claimed in claim 1, wherein the thickness of the dough sheet pressed by the dough pressing mechanism is 0.6-0.8 mm; the thickness of the dough sheet stretched by the dough rolling mechanism is 0.12-0.18 mm.

4. The method for producing the baked cake blank based on the flow line equipment as claimed in claim 2, wherein the mass ratio of the water to the flour is 0.60-0.66.

5. The method for producing the baked cake blank based on the flow line equipment as claimed in claim 2, wherein the stirring time is 10-12 min.

6. The method for producing the baked cake embryo based on the flow line equipment as claimed in claim 2, wherein the time for the first standing is 14-16 min; the standing time for the second time is 4-6 min.

7. The method for producing the baked cake blank based on the flow line equipment as claimed in claim 2, wherein the number of pressing the dough sheet is 15-21.

Technical Field

The invention belongs to the technical field of processing of baked cake blanks, and particularly relates to a method for producing baked cake blanks based on assembly line equipment.

Background

The baked wheaten cake is a characteristic traditional famous food which is popular mainly in northern areas of China, the production area mainly comprises Shandong, Beijing, Hebei, Henan and the like, and the main food materials comprise flour, fresh meat, pepper and chives, and are golden yellow in color, crisp in outer skin, soft and tough in inner part, salty, delicious and delicious.

In the process of making the baked cake, a great deal of time is consumed for preparing the baked cake blank. The original Taishan fire-cooked wheaten cake is purely made by hand, the making environment is high-temperature and harsh, the process is complex, 500 cakes are baked by two people every day, three points early are prepared for dough mixing and dough leavening, and seven fire-cooked wheaten cakes are sequentially taken out of a furnace for sale. The work from three to seven points in the morning is repeated all day long, the sales quantity is severely limited, common people can not buy the product in line at night, and the shopkeeper has limited profit and can not be said to be praised.

Disclosure of Invention

The embodiment of the invention aims to provide a method for producing a baked cake blank based on flow line equipment, and aims to solve the problems in the background art.

The embodiment of the invention is realized in such a way that a method for producing baked cake blanks based on assembly line equipment at least comprises a surface conveying mechanism, a noodle pressing mechanism, an oil brushing mechanism, a noodle rolling mechanism, a dough kneading mechanism and a rotary cake rolling mechanism, and the method comprises the following steps:

pressing the dough into dough sheets through the dough pressing mechanism;

the oil cake is uniformly coated on the surface of the dough sheet through the oil brushing mechanism;

stretching the multilayer superposed dough sheets through the dough rolling mechanism and curling and molding the stretched dough sheets;

breaking and pressing the curled dough sheet into a dough through the dough kneading mechanism;

making the flour into a baked cake blank by the rotary cake rolling mechanism;

the steps are sequentially carried out through the transmission mechanism.

Preferably, the method further comprises the steps of:

stirring water and flour in proportion to prepare a bubble-free dough, and standing for the first time;

pressing the dough, and standing for the second time;

and the dough after the second standing is conveyed to the dough pressing mechanism through the dough conveying mechanism.

Preferably, the thickness of the dough sheet pressed by the dough pressing mechanism is 0.6-0.8 mm; the thickness of the dough sheet stretched by the dough rolling mechanism is 0.12-0.18 mm.

Preferably, the mass ratio of the water to the flour is 0.60-0.66.

Preferably, the stirring time is 10-12 min.

Preferably, the first standing time is 14-16 min; the standing time for the second time is 4-6 min.

Preferably, the pressing frequency of the dough sheet is 15-21 times.

According to the method for producing the baked cake blanks based on the assembly line equipment, which is provided by the embodiment of the invention, 80000 baked cake blanks can be produced every day by decomposing the processing steps of the baked cake blanks and matching with the existing assembly line automatic production equipment, and 250 people per hour of manpower is replaced. The production line has the advantages that the baked cake blanks are directly produced through the automatic production equipment of the production line, the produced baked cake blanks directly enter baking and selling, about 11 hours of production time can be saved for a single store, and the baked cake blanks can be supplied to 160 stores for normal selling. The method reduces the labor intensity of workers, saves the manual production time, increases the production per day of the cake baking, solves the problem of the matching of the conventional mechanical and manual processing technology of the Mount Taishan Van Zhen Fried crisp cake baking, unifies the materials for the Mount Taishan Van Zhen Fried cake baking, and improves the standard of food safety.

Drawings

Fig. 1 is a flowchart of steps of a method for producing a baked cake blank based on a flow line device according to an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Specific implementations of the present invention are described in detail below with reference to specific embodiments.