Bead rope saw and cutting method thereof
阅读说明:本技术 一种串珠绳锯及其切割方法 (Bead rope saw and cutting method thereof ) 是由 吕育坤 于 2020-06-28 设计创作,主要内容包括:本发明公开了一种串珠绳锯及其切割方法,所述串珠绳锯包括储水箱、立柱和密封箱,所述储水箱设置有单级水泵,所述储水箱设置有立柱,所述立柱的一侧均设置有第一支撑架,且固定板设置有电机,所述固定块设置有支撑杆,且钢丝索与竖向飞轮连接,所述漏水槽和旋转卡块内部均设置有限位槽,所述固定器内部均设置有串珠锯条。本发明的串珠绳锯设置有冲洗装置,在切割时,对串珠锯条和石材接触部位进行冲洗,达到降温的效果,同时还可以减少产生的灰尘对环境的污染,还可以实现横切和竖切两种切割方式,在串珠锯条换坏后,或者需要更换不同的串珠锯条,可以很快地完成更换工作。(The invention discloses a bead rope saw and a cutting method thereof, wherein the bead rope saw comprises a water storage tank, an upright post and a seal box, the water storage tank is provided with a single-stage water pump, the water storage tank is provided with the upright post, one side of the upright post is provided with a first support frame, a fixing plate is provided with a motor, the fixing block is provided with a support rod, a steel wire rope is connected with a vertical flywheel, limiting grooves are arranged in a water leakage groove and a rotating fixture block, and bead saw blades are arranged in the fixing device. The bead string rope saw is provided with the flushing device, so that the contact part of the bead string saw blade and the stone is flushed during cutting, the cooling effect is achieved, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the bead string saw blade is damaged or different bead string saw blades need to be replaced.)
1. The utility model provides a string of beads rope saw which characterized in that: comprises a water storage tank (2), a vertical column (10) and a seal box (16);
the top end of the water storage tank (2) is provided with an objective table (1), the water storage tank (2) is further provided with a water leakage groove (33), the bottom end inside the water storage tank (2) is provided with a single-stage water pump (30), the output end of the single-stage water pump (30) is provided with a water pipe (11), the water pipe (11) sequentially penetrates through a base (3) and a stand column (10) which are positioned on two sides of the water storage tank (2), and a high-pressure spray nozzle (12) is arranged on the water pipe (11);
a fixing plate (22) and a sliding chute (26) are arranged on one side of the inner wall of the upright post (10), a motor (23) is arranged at the top end of the fixing plate (22), a rotating shaft (21) is arranged at the output end of the motor (23), and a driving wheel (5) is arranged on one side of the rotating shaft (21);
a first supporting frame (15) and a second supporting frame (14) are arranged on one side of the upright post (10), a first transverse flywheel (8) is arranged at the top end of the first support frame (15), a second transverse flywheel (9) is arranged at the top end of the second support frame (14), hydraulic telescopic rods (24) are arranged at the bottom ends inside the upright columns (10), the top ends of the hydraulic telescopic rods (24) are respectively provided with a fixed block (27), the other sides of the fixed blocks (27) are respectively provided with a supporting rod (28), the front surfaces of the upright posts (10) are provided with vertical grooves (13), the support rods (28) penetrate through the vertical grooves (13), the support rods (28) are all provided with vertical flywheels (7) through articulated shafts, the driving wheels (5) are all provided with steel wire ropes (6), and the steel wire ropes (6) are connected with the vertical flywheel (7);
the steel wire rope (6) is further provided with a fixer (34), the top end of the fixer (34) is provided with a rotating clamping block (38), the water leakage groove (33) and the rotating clamping block (38) are both provided with limiting grooves (35), and the inside of the fixer (34) is provided with a bead stringing saw blade (20).
2. The string stringing rope saw as defined in claim 1, wherein: the inner wall of the water storage tank (2) on the single-stage water pump (30) is provided with a discharge plate (32), and the inner wall of the water storage tank (2) between the discharge plate (32) and the single-stage water pump (30) is provided with a filter screen (31).
3. The string stringing rope saw as defined in claim 2, wherein: the sealing box is characterized in that a sealing box (16) is further arranged on one side of the upright column (10), a single chip microcomputer (18) is arranged inside the sealing box (16), a sealing door (17) is arranged on the front face of the sealing box (16), and a control button (19) is arranged on one side of the sealing door (17).
4. A beaded rope saw as claimed in claim 3 wherein: and a handle (4) is further arranged on one side of the driving wheel (5), and anti-skid textures are arranged on the surface of the handle (4).
5. The string stringing rope saw as defined in claim 4, wherein: the inner wall of the fixer (34) is provided with a protective soft cushion (36).
6. The string stringing rope saw as defined in claim 1, wherein: the bottom of objective table (1) is provided with the gyro wheel, and the top of storage water tank (2) is provided with the track, and the gyro wheel is embedded in the track.
7. The string stringing rope saw as defined in claim 2, wherein: evenly be provided with the hole on ejection of compact board (32), and the size in hole is the same.
8. A method of cutting a beaded rope saw as claimed in any one of claims 1 to 7 and including the steps of:
s1: placing the stone on an objective table (1), controlling a hydraulic telescopic rod (24) to start, then placing a bead string saw blade (20) on the stone, controlling a motor (23) to start, simultaneously driving a driving wheel (5) to rotate, driving the driving wheel (5) to drive a steel wire rope (6) to move, simultaneously driving the bead string saw blade (20) to move back and forth, and starting to cut the stone;
s2: starting the single-stage water pump (30), spraying the water in the water storage tank (2) at the cutting position from the high-pressure spray head (12), and then enabling the water to flow out from the water leakage groove (33) on the water storage tank (2).
Technical Field
The invention relates to the technical field of stone processing, in particular to a bead rope saw and a cutting method thereof.
Background
Along with the continuous development of society, the continuous progress of science, all kinds of stone material processing equipment constantly emerge, and string of beads rope saw is the important apparatus in the stone material course of working, consequently this type of device on the market is of a great variety now, user's user demand can be satisfied basically, but still there is certain problem, traditional string of beads rope saw single structure, the function is general, can not wash the cooling to the string of beads saw blade at the during operation, there is very big influence to the string of beads saw blade, still can reduce the work efficiency of rope saw, can't realize the change cutting means, only a cutting method, it is very inconvenient to use, it is very difficult to change the string of beads saw blade, need less string of beads saw blade sometimes when the cutting, shine into the unnecessary waste.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a beaded rope saw and a cutting method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a string bead rope saw comprises a water storage tank, an upright post and a seal box; the top end of the water storage tank is provided with an objective table, the water storage tank is also provided with a water leakage groove, the bottom end inside the water storage tank is provided with a single-stage water pump, the output end of the single-stage water pump is provided with a water pipe, the water pipe sequentially penetrates through a base and a stand column which are positioned at two sides of the water storage tank, and a high-pressure spray head is arranged on the water pipe;
a fixing plate and a sliding chute are arranged on one side of the inner wall of the upright post, a motor is arranged at the top end of the fixing plate, a rotating shaft is arranged at the output end of the motor, and a driving wheel is arranged on one side of the rotating shaft;
a first support frame and a second support frame are arranged on one side of the upright post, a first transverse flywheel is arranged at the top end of the first support frame, a second transverse flywheel is arranged at the top end of the second support frame, hydraulic telescopic rods are arranged at the bottom ends of the interiors of the upright posts, fixed blocks are arranged at the top ends of the hydraulic telescopic rods, support rods are arranged on the other sides of the fixed blocks, vertical grooves are formed in the front faces of the upright posts, the support rods penetrate through the vertical grooves, vertical flywheels are arranged on the support rods through hinged shafts, steel wire ropes are arranged on the driving wheels, and the steel wire ropes are connected with the vertical flywheels;
the steel wire rope still is provided with the fixer, the top of fixer is provided with rotatory fixture block, the water leakage groove with the inside of rotatory fixture block all is provided with the spacing groove, the inside of fixer is provided with the string of beads saw blade.
Preferably, the inner wall of the water storage tank on the single-stage water pump is provided with a discharge plate, and the inner wall of the water storage tank between the discharge plate and the single-stage water pump is provided with a filter screen.
Preferably, a sealing box is further arranged on one side of the stand column, a single chip microcomputer is arranged in the sealing box, a sealing door is arranged on the front face of the sealing box, and a control button is arranged on one side of the sealing door.
Preferably, one side of the driving wheel is also provided with a handle, and the surface of the handle is provided with anti-skidding textures.
Preferably, the inner wall of the fixer is provided with a protective soft cushion.
Preferably, the bottom of objective table is provided with the gyro wheel, and the top of storage water tank is provided with the track, and the gyro wheel is embedded in the track.
Preferably, the discharging plate is uniformly provided with holes, and the holes are the same in size.
The invention also provides a cutting method of the bead rope saw, which comprises the following steps:
s1: placing the stone on an objective table, controlling a hydraulic telescopic rod to start, then placing a bead saw blade on the stone, controlling a motor to start, and simultaneously driving a driving wheel to rotate, wherein the driving wheel drives a steel wire to move and simultaneously drives the bead saw blade to move back and forth to start cutting the stone;
s2: starting the single-stage water pump, spraying water in the water storage tank at a cutting position from the high-pressure spray head, and then enabling the water to flow out from the water leakage groove on the water storage tank.
The bead string rope saw is provided with the flushing device, so that the contact part of the bead string saw blade and the stone is flushed during cutting, the cooling effect is achieved, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the bead string saw blade is damaged or different bead string saw blades need to be replaced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural front view according to an embodiment of the present invention.
FIG. 2 is a schematic side sectional view of the structure according to the embodiment of the present invention.
FIG. 3 is a schematic structural side view of an embodiment of the present invention.
Fig. 4 is an enlarged schematic front sectional view of the water storage tank.
Fig. 5 is a schematic front sectional view of the structure a in fig. 1.
FIG. 6 is a schematic side view of the structure A in FIG. 1.
In the figure: 1-an object stage; 2-a water storage tank; 3-a base; 4-a handle; 5-driving wheel; 6-steel wire rope; 7-a vertical flywheel; 8-a first transverse flywheel; 9-a second transverse flywheel; 10-upright post; 11-a water pipe; 12-high pressure spray head; 13-vertical slots; 14-a second support; 15-a first support frame; 16-a sealed box; 17-a sealing door; 18-a single chip microcomputer; 19-control buttons; 20-a beaded saw blade; 21-a rotating shaft; 22-a fixing plate; 23-a motor; 24-hydraulic telescopic rod; 25-a slide block; 26-a chute; 27-fixing block; 28-a support bar; 29-solenoid valve; 30-single stage water pump; 31-a filter screen; 32-a discharge plate; 33-a water leakage tank; 34-a holder; 35-a limiting groove; 36-protective soft cushion; 37-anchor ear; 38-rotating cartridge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, fig. 1 is a schematic structural front view according to an embodiment of the present invention; FIG. 2 is a schematic side sectional view of an embodiment of the present invention; FIG. 3 is a schematic side view of the structure of an embodiment of the present invention; FIG. 4 is an enlarged schematic view of the front section of the water storage tank; FIG. 5 is a schematic front sectional view of the structure A in FIG. 1; FIG. 6 is a schematic side view of the structure A in FIG. 1.
The bead wire saw comprises a
When the beaded rope saw provided by the embodiment of the invention is used, a worker connects an external power supply to the device to provide electric energy for the whole equipment, firstly, stone is placed on the objective table 1 to push the objective table 1 to move to a proper position, then the
In conclusion, the string bead rope saw provided by the embodiment of the invention is provided with the flushing device, so that the contact part of the string bead saw blade and the stone is flushed during cutting, the cooling effect is achieved, meanwhile, the pollution of generated dust to the environment can be reduced, two cutting modes of transverse cutting and vertical cutting can be realized, and the replacement work can be quickly completed after the string bead saw blade is damaged or different string bead saw blades need to be replaced.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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