阅读说明：本技术 一种连续性酸性树脂脱水装置及其工艺 (Continuous acidic resin dehydration device and process thereof ) 是由 王政 李冬峰 王杰 殷启东 刘佳 冯国卫 刘浩 刘建鹏 贾世玉 龚学佳 阚永超 于 2020-03-27 设计创作，主要内容包括：本发明公开了一种连续性酸性树脂脱水装置,包括固定环,所述固定环的底端焊接有固定网筒,所述固定网筒的内侧端面均匀焊接有四个环形支撑网,四个所述环形支撑网的中部均开设有下料孔,所述环形支撑网的内侧边部焊接有支撑网筒,所述支撑网筒的顶端焊接有支撑环,所述支撑网筒中部嵌入安装有转动管,所述转动管外端面焊接有支撑杆,本发明通过设置固定网筒、环形支撑网、下料孔、支撑网筒、支撑环、转动管、支撑杆、连接网、散热网、支撑板和安装孔,通过转动支撑板和支撑杆将待脱水的树脂从下料孔位置处层层推动下料,实现连续加料和下料,使树脂材料不会堆积,方便树脂材料的脱水均匀,使脱水工艺更加优良。(The invention discloses a continuous acidic resin dehydration device, which comprises a fixing ring, wherein a fixing net barrel is welded at the bottom end of the fixing ring, four annular supporting nets are uniformly welded on the inner side end surface of the fixing net barrel, blanking holes are formed in the middles of the four annular supporting nets, a supporting net barrel is welded at the inner side edge part of the annular supporting net, a supporting ring is welded at the top end of the supporting net barrel, a rotating pipe is embedded in the middle of the supporting net barrel, and a supporting rod is welded on the outer end surface of the rotating pipe. The dehydration of the resin material is convenient and uniform, and the dehydration process is more excellent.)

1. A continuous acidic resin dehydration device is characterized in that: the device comprises a fixing ring (1), wherein a fixing net barrel (2) is welded at the bottom end of the fixing ring (1), four annular supporting nets (3) are evenly welded at the inner side end face of the fixing net barrel (2), blanking holes (4) are formed in the middle parts of the four annular supporting nets (3), a supporting net barrel (5) is welded at the inner side edge part of the annular supporting net (3), a supporting ring (6) is welded at the top end of the supporting net barrel (5), a rotating pipe (7) is installed in the middle of the supporting net barrel (5) in an embedded mode, a supporting rod (8) is welded at the outer end face of the rotating pipe (7), a supporting plate (35) is welded at one end of the supporting rod (8), a mounting hole (36) is formed in the middle of the supporting plate (35), a connecting net (9) is installed in the middle of the mounting hole (36) in an embedded mode, a fixing hole (12) is formed, radiator mesh (10) are installed in the inside embedding of fixed orifices (12), rotating tube (7) internally mounted has electrical heating rod (11), rotating tube (7) bottom is installed and is rotated seat (13).

2. A continuous dewatering apparatus for acidic resins according to claim 1, characterized in that the discharge openings (4) are of fan-shaped configuration, the discharge openings (4) being non-aligned adjacent the middle of the annular support wire (3);

the bracing piece (8) weld in the outer terminal surface of rotating-tube (7) and be close to support ring (6) top position department, the width of backup pad (35) equals with the width size of annular supporting net (3), the bottom of backup pad (35) and the top laminating of annular supporting net (3).

3. The continuous acidic resin dehydration device according to claim 1, characterized in that the input end of said electric heating rod (11) is electrically connected to the output end of the external power source, the input end of said rotary base (13) is electrically connected to the output end of the external power source, and the bottom end of said electric heating rod (11) is embedded and installed at the top end position of said rotary base (13).

4. The continuous acidic resin dehydration device according to claim 1, characterized in that a cooling cylinder (14) is installed on the outer end surface of the rotating seat (13), a disturbance rod (15) is welded on the outer end surface of the bottom of the rotating pipe (7), discharge holes (16) are symmetrically formed in the bottom end of the cooling cylinder (14), a support base (17) is installed on the bottom end of the cooling cylinder (14), an installation groove (18) is formed in the top end of the support base (17), a connection hole (19) is formed in the middle of the installation groove (18), a limit round hole (20) is symmetrically formed in the outer end surface of the support base (17), and a discharge pipe (21) is installed inside the limit round hole (20) in an embedded manner.

5. The continuous acidic resin dehydration device according to claim 4 characterized in that the bottom end of said cooling drum (14) is embedded and installed inside the installation groove (18);

the aperture of the discharge pipe (21) is equal to that of the connecting hole (19), and the top end of the discharge pipe (21) is welded at the bottom end of the connecting hole (19).

6. The continuous acidic resin dehydration device according to claim 1, wherein a connection support plate (22) is welded on the top end of the cooling cylinder (14), a clamping hole (23) is formed in the middle of the connection support plate (22) near the outer end surface of the rotating tube (7), a clamping groove (24) is formed in the top end of the connection support plate (22), the annular water-absorbing cotton (25) is clamped in the clamping groove (24), protective cylinders (26) are symmetrically welded on the edge of the connection support plate (22), a ventilation net (27) is installed on the side end surface of each protective cylinder (26), a partition plate (28) is welded in each of the two protective cylinders (26), a plurality of rotating motors (29) are rotatably installed in each protective cylinder (26), a rotating ring (30) is sleeved in the middle of each rotating motor (29), and fan blades (31) are installed on the outer end surface of each rotating ring (30), the welding of position department that ventilation net (27) side end face is close to annular cotton (25) that absorbs water has first vaulting pole (32), the outer terminal surface welding of solid fixed ring (1) has second vaulting pole (33), arc supporting pad (34) are all installed with second vaulting pole (33) one end in first vaulting pole (32).

7. The continuous acidic resin dehydration device according to claim 6, characterized in that said partition plates (28) are alternatively arranged with the rotation motor (29), said ventilation net (27) side end face is installed with a fixed slot block near the end position of the rotation motor (29), said rotation motor (29) is rotatably installed inside the fixed slot, and the input end of said rotation motor (29) is electrically connected with the output end of the external power source.

8. The continuous acid resin dewatering process of a continuous acid resin dewatering device according to any one of claims 1-7, characterized in that the process includes the steps of:

s1: adding an acidic resin material to be dehydrated into the fixed net barrel (2), and sequentially pushing the resin material to the top end of the lower annular supporting net (3) through the rotation of the rotating pipe (7) and the supporting plate (35);

s2: the dehydrated resin material enters the cooling cylinder (14) from the blanking hole (4), and is discharged and collected from a discharging pipe (21) of a discharging hole (16);

s3: in the dehydration process, the fan blades (31) rotate to suck out the water vapor generated by dehydration from the inside of the fixed net cylinder (2) to the position of the annular absorbent cotton (25) for adsorption.

9. The continuous acidic resin dehydration process of claim 8 characterized in that said process in S1 is as follows:

acid resin material to be dehydrated is added from the position of a fixed net barrel (2) top far away from a discharging hole (4), an electric heating rod (11) is switched on and a power supply of a rotating seat (13) is switched on, the rotating seat (13) drives a rotating pipe (7) and a supporting rod (8) to rotate, the supporting rod (8) drives a supporting plate (35) to rotate, the resin material is pushed to the top of a lower annular supporting net (3) from the position of the discharging hole (4), automatic pushing and discharging of the resin material are realized, continuous drying can be carried out, the resin material is enabled not to be accumulated through layer upon layer pushing, and heated dehydration of the resin material is enabled to be more uniform.

10. The continuous acidic resin dehydration process of claim 8 characterized in that said process in S2 is as follows:

the dehydrated resin material enters the cooling cylinder (14) from the lowest discharging hole (4), the rotation of the rotating pipe (7) drives the disturbing rod (15) to rotate, so that the resin material entering the cooling cylinder (14) is disturbed continuously, the heat loss speed of the middle part of the resin material is high, and the cooled resin material is discharged and collected from a discharging pipe (21) of the discharging hole (16);

the process in S3 is as follows:

in the resin material dehydration process, can be heated and produce a large amount of vapor, switch on the power of rotating motor (29), rotating motor (29) drive rotating ring (30) and flabellum (31) rotate with the vapor of dehydration production from the inside suction of fixed net section of thick bamboo (2), vapor is adsorbed when annular absorbent cotton (25) is being passed through, it assembles inside fixed net section of thick bamboo (2) to reduce vapor, makes the inside humidity of fixed net section of thick bamboo (2) reduce, convenient long-time dehydration.

Technical Field

The invention relates to the technical field of resin processing, in particular to a continuous acidic resin dehydration device and a process thereof.

Background

The resin generally refers to an organic polymer which has a softening or melting range after being heated, has a flowing tendency under the action of external force when being softened, is a solid, semi-solid or sometimes liquid organic polymer at normal temperature, and is broadly defined, any high molecular compound which can be used as a processing raw material of a plastic product is called as resin, the resin is divided into natural resin and synthetic resin, the natural resin refers to an amorphous organic substance obtained from animal and plant secretions in the nature, the synthetic resin refers to a resin product obtained by chemically synthesizing simple organic substances or chemically reacting certain natural products, wherein the synthetic resin is a main component of the plastic, and the resin needs to be dehydrated in the processing process of the resin;

however, when the currently used acidic resin dehydration device dehydrates resin, the resin is accumulated together, so that the fluidity of the resin is poor, the resin is not uniformly dehydrated by heating, and the quality of the resin material is affected.

Disclosure of Invention

The invention provides a continuous acidic resin dehydration device and a process thereof, which can effectively solve the problems that when the existing acidic resin dehydration device is used for dehydrating resin, the resin is stacked together, the fluidity is poor, the heating dehydration of the resin is uneven, and the quality of a resin material is influenced.

In order to achieve the purpose, the invention provides the following technical scheme: a continuous acidic resin dehydration device comprises a fixed ring, a fixed net barrel is welded at the bottom end of the fixed ring, four annular supporting nets are uniformly welded on the inner side end surface of the fixed net cylinder, the middle parts of the four annular supporting nets are all provided with a discharging hole, the edge part of the inner side of the annular supporting net is welded with a supporting net cylinder, the top end of the supporting net cylinder is welded with a supporting ring, a rotating pipe is embedded in the middle of the supporting net cylinder, a supporting rod is welded on the outer end surface of the rotating pipe, a supporting plate is welded at one end of the supporting rod, a mounting hole is formed in the middle of the supporting plate, a connecting net is embedded in the middle of the mounting hole, the outer terminal surface of rotating tube is close to the position department of supporting a net section of thick bamboo and has seted up the fixed orifices, the inside embedding of fixed orifices is installed the radiator-grid, rotating tube internally mounted has the electrical heating stick, the rotating seat is installed to the rotating tube bottom.

According to the technical scheme, the blanking holes are of fan-shaped structures, and the blanking holes in the middle of the adjacent annular supporting nets are not aligned;

the bracing piece welds and is close to support ring top position department at the outer terminal surface of rotating tube, the width of backup pad equals with the width size of annular supporting net, the bottom of backup pad and the top laminating of annular supporting net.

According to the technical scheme, the input end of the electric heating rod is electrically connected with the output end of the external power supply, the input end of the rotating seat is electrically connected with the output end of the external power supply, and the bottom end of the electric heating rod is embedded and installed at the top end of the rotating seat.

According to the technical scheme, the cooling cylinder is installed on the outer end face of the rotating seat, the disturbance rod is welded on the outer end face of the bottom of the rotating pipe, the bottom end of the cooling cylinder is symmetrically provided with the discharge holes, the bottom end of the cooling cylinder is provided with the supporting base, the top end of the supporting base is provided with the mounting groove, the middle of the mounting groove is provided with the connecting hole, the outer end face of the supporting base is symmetrically provided with the limiting round hole, and the discharge pipe is embedded in the limiting round hole.

According to the technical scheme, the bottom end of the cooling cylinder is embedded and installed in the installation groove;

the discharging pipe aperture equals with the aperture size of connecting hole, the discharging pipe top welds in the connecting hole bottom.

According to the technical scheme, the welding of cooling cylinder top has the connection fagging, it has seted up the joint hole to connect fagging middle part to be close to outer terminal surface position department of rotating tube, the joint groove has been seted up on the connection fagging top, the joint of joint inslot portion has the annular cotton that absorbs water, it has a protective cylinder to connect fagging limit portion symmetrical welding, the ventilation net is all installed to protective cylinder side end face, two the inside baffle that all welds of protective cylinder, a plurality of rotating motor are installed in the inside rotation of protective cylinder, rotating motor middle part cover is equipped with the swivel, the terminal surface mounting has the flabellum outside the swivel, ventilation net side end face is close to the cotton position department welding of annular cotton that absorbs water and has first vaulting pole, the outer terminal surface welding of solid fixed ring has the second vaulting pole, the arc supporting pad is.

According to the technical scheme, the partition plates and the rotating motors are arranged in a staggered mode, the end faces of the ventilation net side are close to the end portions of the rotating motors, the fixing groove blocks are installed on the end portions of the ventilation net side, the rotating motors are installed inside the fixing grooves in a rotating mode, and the input ends of the rotating motors are electrically connected with the output ends of the external power supplies.

According to the technical scheme, the continuous acidic resin dehydration process comprises the following steps:

s1: adding an acidic resin material to be dehydrated into the fixed net barrel, and sequentially pushing the resin material to the top end of the lower annular supporting net through the rotation of the rotating pipe and the supporting plate;

s2: the dehydrated resin material enters the cooling cylinder from the discharging hole and is discharged and collected from the discharging pipe of the discharging hole;

s3: in the dehydration process, the fan blades rotate to suck out the water vapor generated by dehydration from the inside of the fixed net cylinder to the position of the annular absorbent cotton for adsorption.

According to the technical scheme, the process in the step S1 is as follows:

the acidic resin material that will treat the dehydration is kept away from unloading hole position department from a fixed net section of thick bamboo top and is added, switch-on electrical heating rod and the power that rotates the seat, it drives the rotating tube and the bracing piece rotates to rotate the seat, the bracing piece drives the backup pad and rotates, push away the resin material to below annular supporting network top from unloading hole position department, realize the automatic unloading that promotes of resin material, can carry out continuous drying, and make resin material can not pile up through promoting layer upon layer, make resin material's dehydration of being heated more even.

According to the technical scheme, the process in the step S2 is as follows:

inside the resin material after the dehydration got into the cooling cylinder from below feed opening, the rotation of rotating-tube drove the rotation of disturbance pole, made the inside resin material of getting into the cooling cylinder constantly disturb, the heat at resin material middle part scatters and disappears fastly, and the resin material after the cooling is discharged from the discharge opening discharging pipe at last and is collected.

According to the technical scheme, the process in the step S3 is as follows:

in the resin material dehydration process, can be heated and produce a large amount of vapor, the switch-on rotates the power of motor, rotates the motor and drives swivel becket and flabellum rotation and follow the inside suction of fixed net section of thick bamboo with the vapor that the dehydration produced, and vapor is adsorbed when the annular cotton that absorbs water, and it assembles inside fixed net section of thick bamboo to reduce vapor, makes the inside humidity of fixed net section of thick bamboo reduce, and the convenient long-time dehydration.

Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:

1. through setting up a fixed net section of thick bamboo, annular supporting net, unloading hole, a supporting net section of thick bamboo, support ring, rotating tube, bracing piece, connecting net, radiator-grid, backup pad and mounting hole, will treat the resin of dehydration from unloading hole position department through rotating backup pad and bracing piece and promote the unloading layer upon layer, realize reinforced and the unloading in succession, make the resin material can not pile up, make things convenient for the dehydration of resin material even, make the dehydration technology better.

2. Through setting up cooling cylinder, disturbance pole, discharging pipe, support base, mounting groove and connecting hole, the resin material after the convenience is to the dehydration carries out the disturbance, accelerates resin material and air contact for resin material's cooling rate.

3. Through setting up the ventilation net, rotating motor, swivel becket, flabellum, first vaulting pole, second vaulting pole, arc supporting pad and annular cotton of absorbing water, the inside vapor suction of a fixed net section of thick bamboo is to the cotton inside that absorbs water of annular, reduces air humidity, builds dry dehydration environment to improve the efficiency of dehydrating for a long time.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the connection structure of the annular support net of the present invention;

FIG. 3 is a schematic structural view of a cooling cartridge of the present invention;

FIG. 4 is an enlarged view of region A of FIG. 1;

FIG. 5 is a schematic flow chart illustrating the steps of the present invention;

reference numbers in the figures: 1. a fixing ring; 2. fixing the net barrel; 3. an annular support net; 4. a blanking hole; 5. a supporting net drum; 6. a support ring; 7. rotating the tube; 8. a support bar; 9. connecting a net; 10. a heat-dissipating web; 11. an electrical heating rod; 12. a fixing hole; 13. a rotating seat; 14. a cooling cylinder; 15. a disturbance rod; 16. a discharge hole; 17. a support base; 18. mounting grooves; 19. connecting holes; 20. limiting round holes; 21. a discharge pipe; 22. connecting a supporting plate; 23. a clamping hole; 24. a clamping groove; 25. annular absorbent cotton; 26. a protective cylinder; 27. a ventilation net; 28. a partition plate; 29. a rotation motor; 30. a rotating ring; 31. a fan blade; 32. a first stay bar; 33. a second stay bar; 34. an arc-shaped supporting pad; 35. a support plate; 36. and (7) installing holes.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.