Energy-saving technology utilization device of integral natural gas compressor

文档序号:1240088 发布日期:2020-08-18 浏览:24次 中文

阅读说明:本技术 一种整体式天然气压缩机节能技术利用装置 (Energy-saving technology utilization device of integral natural gas compressor ) 是由 王鑫 于 2020-06-11 设计创作,主要内容包括:本发明属于天然气压缩机节能领域的一种整体式天然气压缩机节能技术利用装置,包括安装底板、天然气发动机、输出轴和压缩机;安装底板上固定设置有天然气发动机、压缩机、发生箱、温差发电机和风力发电机;天然气发动机通过输出轴与压缩机连接,压缩机两侧分别接通有进气管和出气管;出气管密封贯通发生箱两侧;发生箱下底板中间位置固定设置有对流扇;天然气发动机的排气管接通散热连接管,散热连接管贯通发生箱两侧板,散热连接管的末端固定设置有积气孔;风力发电机固定设置在积气孔正对位置的安装底板上;冷凝管螺旋固定绕在温差发电机上,且其末端接通发生箱的回流口;本发明提高了天然气压缩机的压缩过程中的节能效率。(The invention belongs to the energy-saving field of natural gas compressors, and discloses an energy-saving technology utilization device of an integral natural gas compressor, which comprises an installation bottom plate, a natural gas engine, an output shaft and a compressor, wherein the installation bottom plate is provided with a mounting hole; the natural gas engine, the compressor, the generating box, the temperature difference generator and the wind driven generator are fixedly arranged on the mounting bottom plate; the natural gas engine is connected with the compressor through an output shaft, and an air inlet pipe and an air outlet pipe are respectively communicated with two sides of the compressor; the air outlet pipe is sealed and communicated with the two sides of the generating box; a convection fan is fixedly arranged in the middle of the lower bottom plate of the generating box; an exhaust pipe of the natural gas engine is communicated with a heat dissipation connecting pipe, the heat dissipation connecting pipe penetrates through two side plates of the generating box, and an air accumulation hole is fixedly formed in the tail end of the heat dissipation connecting pipe; the wind driven generator is fixedly arranged on the mounting bottom plate opposite to the air accumulation hole; the condensation pipe is spirally and fixedly wound on the thermoelectric generator, and the tail end of the condensation pipe is communicated with a reflux port of the generation box; the invention improves the energy-saving efficiency of the natural gas compressor in the compression process.)

1. An energy-saving technology utilization device of an integral natural gas compressor comprises an installation bottom plate, a natural gas engine, an output shaft and a compressor; the method is characterized in that: the natural gas engine, the compressor, the generating box, the temperature difference generator and the wind driven generator are fixedly arranged on the mounting bottom plate; the natural gas engine is connected with the compressor through the output shaft, and an air inlet pipe and an air outlet pipe are respectively communicated with two sides of the compressor; the air outlet pipe is sealed and penetrates through two sides of the generating box; a convection fan is fixedly arranged in the middle of the lower bottom plate of the generating box; an exhaust pipe of the natural gas engine is communicated with a heat dissipation connecting pipe, the heat dissipation connecting pipe penetrates through two side plates of the generating box, and an air accumulation hole is fixedly formed in the tail end of the heat dissipation connecting pipe; the wind driven generator is fixedly arranged on the mounting bottom plate opposite to the air accumulation hole; the upper end of the generating cylinder is fixedly provided with a turbine generator through a gas accumulation guide cavity, a condensing pipe is communicated on the turbine generator, the condensing pipe is spirally and fixedly wound on the temperature difference generator, and the tail end of the condensing pipe is communicated with a backflow port of the generating box.

2. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: the fan blades of the convection fan are of a porous structure.

3. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: the gas accumulation guide cavity is of a structure with a large lower part and a small upper part, and a turbine generator is fixedly arranged on the upper end face of the gas accumulation guide cavity.

4. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: the air outlet pipe in the generating box is in a front-back multi-section folded shape, and the heat dissipation connecting pipe is in an upper-lower multi-section folded shape in the generating box; and the convection fan is fixedly arranged on the bottom plate of the generator box at the middle position of the air outlet pipe and the heat dissipation connecting pipe.

5. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: the upper surface and the lower surface of the heat dissipation connecting pipe are provided with a plurality of bevel edges which are connected end to end; and the upper surface and the lower surface of the heat dissipation connecting pipe are in a sawtooth shape.

6. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: the air accumulation port is in a closed-up shape, and the size of the end face contacted with the heat dissipation connecting pipe is larger.

7. The energy-saving technical utilization device of the integral natural gas compressor as claimed in claim 1, wherein: solution with low boiling point is injected into the generation box, and the liquid level is higher than the heat dissipation connecting pipe and the height of the backflow port.

Technical Field

The invention belongs to the field of energy conservation of natural gas compressors, and relates to an energy-saving technology utilization device of an integral natural gas compressor.

Background

The integral natural gas compressor is a power machine which takes natural gas as power gas and outputs mechanical energy to compress low-pressure inlet gas into high-pressure outlet gas; the discharged high-temperature waste gas takes away heat energy equivalent to effective power, and the energy can generate great economic benefit if being effectively utilized.

However, at present, China still lacks a high-efficiency recycling device matched with the device, and the traditional device can not completely release the heat of the bar due to high-temperature waste gas during cooling, particularly intermediate gas in a pipeline; this results in a real low utilization of the residual heat of the high-temperature exhaust gas; in addition, the conventional generation box is lack of a convection fan, so that the part of the steam liquid wrapped around the high-temperature pipeline is high in temperature and is gasified too fast, and an air film is generated to prevent other liquid from fully contacting the pipeline; in addition, the traditional device is still lack of wind power for high-temperature tail gas and waste heat in the condensation process for recycling.

Based on the technical scheme, the invention provides an energy-saving technology utilization device of an integral natural gas compressor, and aims to solve the technical problems.

Disclosure of Invention

The invention aims to provide an energy-saving technology utilization device of an integral natural gas compressor, which is used for solving the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

an energy-saving technology utilization device of an integral natural gas compressor comprises an installation bottom plate, a natural gas engine, an output shaft and a compressor; the method is characterized in that: the natural gas engine, the compressor, the generating box, the temperature difference generator and the wind driven generator are fixedly arranged on the mounting bottom plate; the natural gas engine is connected with the compressor through the output shaft, and an air inlet pipe and an air outlet pipe are respectively communicated with two sides of the compressor; the air outlet pipe is sealed and penetrates through two sides of the generating box; a convection fan is fixedly arranged in the middle of the lower bottom plate of the generating box; an exhaust pipe of the natural gas engine is communicated with a heat dissipation connecting pipe, the heat dissipation connecting pipe penetrates through two side plates of the generating box, and an air collecting port is fixedly arranged at the tail end of the heat dissipation connecting pipe; the wind driven generator is fixedly arranged on the mounting bottom plate opposite to the air accumulation hole; the upper end of the generating cylinder is fixedly provided with a turbine generator through a gas accumulation guide cavity, a condensing pipe is communicated on the turbine generator, the condensing pipe is spirally and fixedly wound on the temperature difference generator, and the tail end of the condensing pipe is communicated with a backflow port of the generating box.

As a further aspect of the present invention, the fan blades of the convection fan have a porous structure. The effect of convection fan accelerates the cold and heat exchange between the evaporation liquid in the generation case to improve the radiating efficiency of heat dissipation connecting pipe, and porous convection fan structure can to a great extent reduce the liquid resistance in the actual rotation process, can use the motor of less power, thereby reach energy-conserving purpose and the purpose of the waste heat of make full use of natural gas steam.

As a further scheme of the invention, the air accumulation guide cavity is of a structure with a large lower part and a small upper part, and a turbine generator is fixedly arranged on the upper end surface of the air accumulation guide cavity. The structure with the large lower part and the large upper part can effectively accumulate steam at the air suction inlet of the turbine generator, so that the power generation power of the turbine generator is improved.

As a further scheme of the invention, the gas outlet pipe in the generating box is in a front-back multi-section folded shape, and the multi-section folded shape can effectively reduce the temperature of the gas outlet pipe, so that the problem of compressed gas is ensured to a great extent, the safety degree is improved, and in addition, the temperature of the compressed natural gas can be effectively utilized to achieve the purpose of energy conservation; the reason that the heat dissipation connecting pipe is in a vertical multi-section folded shape in the generating box and acts as the air outlet pipe and is distributed vertically is that the heat dissipation connecting pipe is in a flat structure, so that a middle gap is needed to be matched with the convection fan to carry out temperature exchange on high-temperature liquid and low-temperature liquid, and the steam power generation efficiency is improved; and the convection fan is fixedly arranged on the bottom plate of the generator box at the middle position of the air outlet pipe and the heat dissipation connecting pipe, and convection can be better formed at the middle position.

As a further scheme of the invention, the upper surface and the lower surface of the heat-dissipation connecting pipe are provided with a plurality of bevel edges which are connected end to end; the contact area with surrounding liquid is increased, the heat conduction efficiency is increased, the power generation efficiency is improved, and the residual heat of the combustion of the natural gas can be fully utilized; and the upper surface and the lower surface of the heat dissipation connecting pipe are in a sawtooth shape.

As a further scheme of the invention, the air collecting port is in a closed shape, and the size of the end face in contact with the heat dissipation connecting pipe is larger. The air outlet rate is improved, so that the power generation efficiency of the wind driven generator is improved.

As a further scheme of the invention, the generating box is filled with solution with low boiling point, and the liquid level is higher than the height of the heat dissipation connecting pipe and the reflux port. The temperature of the heat dissipation connecting pipe can be fully absorbed.

Advantageous effects

Compared with the prior art, the invention has the beneficial effects that:

1. this device is through designing into the platykurtic pipeline with the heat dissipation connecting pipe to it is abundant to have increased the contact of high temperature pipeline with vapor liquid, and the bevel edge structure on the heat dissipation connection in addition to and the upper and lower setting of heat dissipation connecting pipe have all improved the effective contact efficiency with vapor liquid, have also improved high-temperature gas's temperature utilization efficiency extraordinarily. Thereby solving the problem that the temperature of the intermediate gas in the pipeline can not be fully utilized.

2. The design of convection current fan has increased the exchange of taking place the temperature between the liquid in the section of thick bamboo thereby solved because steam liquid parcel is higher at high temperature pipeline part temperature all around, and gasification is too fast, can produce the air film on the contrary, and prevents the problem of other liquid fully contact pipeline.

3. The invention also provides a temperature difference generator and a wind driven generator; and the tail gas is designed at a proper position so as to solve the problem that the wind power of the high-temperature tail gas and the residual heat of the condensation process are not recycled in the traditional device.

The invention has simple structure, reliable work and good market prospect.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic diagram of the general structure of the present invention;

FIG. 2 is a partial cross-sectional structural view of the front corner of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2 according to the present invention;

fig. 4 is a schematic cross-sectional spatial structure diagram of the heat dissipation connecting pipe of the present invention:

fig. 5 is a rear view cross-sectional structural diagram of the present invention.

In FIGS. 1-5;

1-mounting bottom plate, 2-natural gas engine, 3-output shaft, 4-compressor, 5-air inlet pipe, 6-turbine generator, 7-air accumulation guide cavity, 8-generating box, 9-air outlet pipe, 10-wind power generator, 11-air accumulation port, 12-condenser pipe, 13-temperature difference generator, 14-return port, 15-heat dissipation connecting pipe, 16-convection fan and 17-bevel edge.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 5 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an energy-saving technology utilizing device for an integral natural gas compressor comprises an installation base plate 1, a natural gas engine 2, an output shaft 3 and a compressor 4; the natural gas engine 2, the compressor 4, the generating box 8, the temperature difference generator 13 and the wind driven generator 10 are fixedly arranged on the mounting bottom plate 1; the natural gas engine 2 is connected with a compressor 4 through an output shaft 3, and an air inlet pipe 5 and an air outlet pipe 9 are respectively communicated with two sides of the compressor 4; the air outlet pipe 9 is sealed and penetrates through the two sides of the generating box 8; a convection fan 16 is fixedly arranged in the middle of the lower bottom plate of the generating box 8; an exhaust pipe of the natural gas engine 2 is communicated with a heat dissipation connecting pipe 15, the heat dissipation connecting pipe 15 penetrates through two side plates of the generation box 8, and an air collecting port 11 is fixedly arranged at the tail end of the heat dissipation connecting pipe 15; the wind driven generator 10 is fixedly arranged on the mounting bottom plate 1 opposite to the air accumulation hole; the upper end of the generating cylinder is fixedly provided with a turbine generator 6 through an accumulated air guide cavity 7, the turbine generator 6 is communicated with a condenser pipe 12, the condenser pipe 12 is spirally and fixedly wound on a temperature difference generator 13, and the tail end of the condenser pipe is communicated with a return port 14 of the generating box 8.

The fan blades of the convection fan 16 are porous. The heat exchange between the evaporation liquid in the generation box 8 is accelerated by the convection fan 16, so that the heat dissipation efficiency of the heat dissipation connecting pipe 15 is improved, the liquid resistance in the actual rotation process can be reduced to a great extent by the porous convection fan 16 structure, and a motor with smaller power can be used, so that the purposes of saving energy and fully recycling the waste heat of the natural gas steam are achieved. The air accumulation guide cavity 7 is of a structure with a large lower part and a small upper part, and a turbine generator 6 is fixedly arranged on the upper end surface of the air accumulation guide cavity. The structure with the large lower part and the large upper part can effectively accumulate steam at the air suction inlet of the turbine generator 6, so that the power generation power of the turbine generator 6 is improved.

The gas outlet pipe 9 in the generating box 8 is in a front-back multi-section folded shape, and the multi-section folded shape can effectively reduce the temperature of the gas outlet pipe 9, so that the problem of compressed gas is ensured to a great extent, the safety degree is improved, and in addition, the temperature of compressed natural gas can be effectively utilized to achieve the purpose of energy conservation; the reason that the heat dissipation connecting pipe 15 is folded up and down in the generation box 8 and the heat dissipation connecting pipe 15 is in a multi-section folding shape and is vertically distributed with the air outlet pipe 9 is that because the heat dissipation connecting pipe 15 is in a flat structure, a gap in the middle is needed to be matched with the convection fan 16 to carry out temperature exchange on high-temperature liquid and low-temperature liquid, and the steam power generation efficiency is improved; and the convection fan 16 is fixedly arranged on the bottom plate of the generation box 8 at the middle position of the air outlet pipe 9 and the heat dissipation connecting pipe 15, and convection can be better formed at the middle position.

Wherein, the upper and lower surfaces of the heat-radiating connecting pipe 15 are provided with a plurality of bevel edges 17 which are connected end to end; the contact area with surrounding liquid is increased, the heat conduction efficiency is increased, the power generation efficiency is improved, and the residual heat of the combustion of the natural gas can be fully utilized; and the upper and lower surfaces of the heat dissipation connecting pipe 15 are zigzag. The air trap 11 is in a closed shape, and the size of the end face contacting with the heat dissipation connecting pipe 15 is larger. The rate of the air discharge is increased to thereby improve the power generation efficiency of the wind power generator 10. The generation tank 8 is filled with solution with low boiling point, and the liquid level is higher than the height of the heat dissipation connecting pipe 15 and the return opening 14. It is ensured that the temperature of the heat-dissipating connecting pipe 15 can be sufficiently absorbed.

When in use, the working process of the device is as follows: the natural gas engine 2 combusts natural gas with low density so as to drive the output shaft 3 to rotate, the output shaft 3 transmits power into the compressor 4, and the compressor 4 compresses the low-density natural gas led in from the air inlet pipe 5 and then discharges the compressed low-density natural gas with high temperature through the air outlet pipe 9; meanwhile, the tail gas after the combustion of the natural gas is carried with high temperature and is discharged through the heat dissipation connecting pipe 15; when tail gas passes through the generating box 8, as the contact area of the tail gas and steam liquid is enlarged under the action of the inclined edge 17, high temperature can be quickly absorbed by the steam liquid to cause liquid gasification, a large amount of steam is generated, and the steam drives the turbine generator 6 to generate electricity through the accumulated gas guide cavity 7; the steam after pushing the turbine generator 6 is condensed into liquid through a condensing pipe 12 in contact with a temperature difference generator 13 and then flows into the generating box 8 through a return port 14 for recycling; it should be noted that the steam passing through the condensation pipe 12 still has residual temperature, so the steam will drive the thermoelectric generator 13 to generate electricity through heat transfer.

Further: the exhaust gas discharged from the heat-dissipating connecting pipe 15 is collected through the air collecting port 11, thereby driving the wind power generator 10 to generate electricity. Due to the action of the convection fan 16, the liquid in the generation tank 8 is flowing, the gasification process is balanced, and further, the temperature absorption of the heat radiation connecting pipe 15 and the air outlet pipe 9 is efficient.

The device has simple structure, good energy-saving effect and good market application prospect.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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