阅读说明：本技术 整形装置 (Shaping device ) 是由 高晨翔 于 2021-05-28 设计创作，主要内容包括：本发明涉及一种整形装置,包括整形机构、物料承载机构以及加热机构及降温机构,所述物料承载机构用于承载物料和旋转物料,所述加热机构用于对所述物料承载机构承载的待整形的物料进行加热；所述整形机构用于对所述物料承载机构承载的待整形的物料进行预压,以及用于对由所述加热机构加热的待整形的物料进行整形；所述降温机构用于对整形后的物料进行降温。该整形装置通过加热机构对完成预压的待整形的物料进行加热,之后通过整形机构对加热的待整形的物料进行整形,最后再通过降温机构对整形后的物料进行降温,通用性好且可导入自动化,可有效提升整形效率及良率。(The invention relates to a shaping device, which comprises a shaping mechanism, a material bearing mechanism, a heating mechanism and a cooling mechanism, wherein the material bearing mechanism is used for bearing materials and rotating the materials; the shaping mechanism is used for pre-pressing the material to be shaped borne by the material bearing mechanism and shaping the material to be shaped heated by the heating mechanism; and the cooling mechanism is used for cooling the shaped materials. This shaping device heats the material of treating the plastic of accomplishing the pre-compaction through heating mechanism, later carries out the plastic to the material of treating the plastic of heating through shaping mechanism, and the material after the final rethread cooling mechanism cools down to the plastic, and the commonality is good and can lead to the automation, can effectively promote plastic efficiency and yield.)

1. A shaping device, characterized by: the material shaping machine comprises a shaping mechanism, a material bearing mechanism, a heating mechanism and a cooling mechanism, wherein the material bearing mechanism is used for bearing materials and rotating the materials, and the heating mechanism is used for heating the materials to be shaped, which are borne by the material bearing mechanism;

the shaping mechanism is used for pre-pressing the material to be shaped borne by the material bearing mechanism and shaping the material to be shaped heated by the heating mechanism;

and the cooling mechanism is used for cooling the shaped materials.

2. The orthopedic device of claim 1, wherein: the material bearing mechanism comprises a bearing driving assembly and a bearing support arranged on the bearing driving assembly, the bearing support is used for bearing materials, the bearing support is provided with a prepressing state and a shaping state, and the bearing driving assembly is used for driving the bearing support to switch back and forth between the prepressing state and the shaping state;

when the bearing support is in a prepressing state, the shaping mechanism can prepress the material to be shaped borne by the bearing support, and the heating mechanism can heat the material to be shaped borne by the bearing support;

when the bearing support is in a shaping state, the shaping mechanism can shape the material to be shaped heated by the heating mechanism, and the cooling mechanism can cool the shaped material;

the bearing driving assembly comprises a swing cylinder, and the bearing support is installed on a piston rod of the swing cylinder.

3. The orthopedic device of claim 2, wherein: the shaping device further comprises a bearing and conveying mechanism, the bearing and driving assembly is mounted on the bearing and conveying mechanism, the material bearing mechanism is provided with a material placing position and a processing position, and the bearing and conveying mechanism is used for driving the material bearing mechanism to move back and forth between the material placing position and the processing position;

when the material bearing mechanism is at a material placing position, materials can be placed on the bearing support, or the materials on the bearing support can be taken out;

when the material bearing mechanism is located at a processing position, the heating mechanism can heat the material to be shaped borne by the bearing support, the shaping mechanism can pre-press and shape the material to be shaped borne by the bearing support, and the cooling mechanism can cool the shaped material.

4. The orthopedic device of claim 3, wherein: the heating mechanism is arranged on the periphery of the material bearing mechanism at the processing position along a first direction, and the cooling mechanism is arranged on the periphery of the material bearing mechanism at the processing position along a second direction which is intersected with the first direction;

the bearing support is positioned in the first direction when in a pre-pressing state;

the carrier support is in the second orientation when in the reshaped state.

5. The orthopedic device of claim 1, wherein: the shaping mechanism comprises a shaping support, and a pre-pressing component and a shaping component which are arranged on the shaping support, wherein the pre-pressing component is used for pre-pressing the material to be shaped borne by the material bearing mechanism, and the shaping component is used for shaping the material to be shaped heated by the heating mechanism.

6. The orthopedic device of claim 5, wherein: the pre-pressing assembly comprises a pre-pressing driving module arranged on the shaping support, a pre-pressing plate arranged on the pre-pressing driving module and a pre-pressing buffering module arranged on one side, facing the material bearing mechanism, of the pre-pressing plate, and the pre-pressing driving module is used for driving the pre-pressing plate to move towards a direction close to or far away from the material bearing mechanism;

when the prepressing driving module drives the prepressing plate to move towards the direction close to the material bearing mechanism, the prepressing buffering module can be abutted against the material to be shaped, which is borne by the material bearing mechanism.

7. The orthopedic device of claim 6, wherein: the shaping support comprises a first mounting plate and a mounting column arranged on one side of the material bearing mechanism, wherein the first mounting plate faces the mounting column on one side of the material bearing mechanism, and the pre-pressing driving module is arranged on one side of the first mounting plate facing the material bearing mechanism.

8. The orthopedic device of claim 7, wherein: the shaping assembly comprises a shaping driving module and a shaping plate, the shaping driving module is arranged on one side, facing the material bearing mechanism, of the first mounting plate, and the shaping plate is arranged on the shaping driving module and used for driving the shaping plate to move towards or away from the material bearing mechanism;

the first mounting plate faces one side of the material bearing mechanism and is provided with a first shaping limiting module, and the shaping driving module drives the shaping plate to move in the direction away from the material bearing mechanism, so that the first shaping limiting module can abut against the shaping plate.

9. The orthopedic device of claim 8, wherein: the shaping support further comprises a sliding rod assembly arranged on the first mounting plate and a second mounting plate which is arranged on the sliding rod assembly and is positioned on one side of the first mounting plate, which faces away from the material bearing mechanism, and the shaping plate is connected with one side, which faces towards the material bearing mechanism, of the sliding rod assembly;

a shaping buffer module is arranged on one side, facing the first mounting plate, of the second mounting plate, and a second shaping limiting module is arranged on one side, facing the second mounting plate, of the first mounting plate;

when the shaping driving module drives the shaping plate to move towards the direction close to the material bearing mechanism, the shaping buffering module can abut against the first mounting plate, and the second shaping limiting module can abut against the second mounting plate.

10. The orthopedic device of claim 9, wherein: the shaping driving module comprises a first shaping driving piece and a second shaping driving piece, the shaping plate comprises a first shaping connecting part, a second shaping connecting part and a shaping main body part connected between the first shaping connecting part and the second shaping connecting part, the first shaping connecting part is connected with the first shaping driving piece, the second shaping connecting part is connected with the second shaping driving piece, the shaping main body part is connected with the sliding rod assembly, and a through hole for the prepressing plate to pass through is formed in the shaping main body part;

the shaping main body part is provided with an edge shaping block towards one side of the material bearing mechanism, and the edge shaping block is used for shaping the edge of the material to be shaped borne by the material bearing mechanism.

Technical Field

The invention relates to the technical field of product shaping, in particular to a shaping device.

Background

In the prior art, after being processed by a plurality of CNC procedures, the inside of an aluminum extruded section/die-cast plate/NMT injection molded material can release stress, so that a product is locally deformed. If the deformation rule is regular and fixed, the product can be deformed and badly shaped to a good product through a shaping process, so that the first pass rate of the product is improved, the yield is improved, and the cost is reduced. For flat plate products, the deformation position of the flat plate products is mostly the antenna slot position, namely the weak position of aluminum-plastic combination, and the deformation position is fixed and is suitable for the shaping process.

The existing shaping process mainly includes two types, one is a common shaping machine, and the other is a thermal shaping machine.

Wherein, to ordinary plastic board, under the service environment of normal room temperature, carry out point-to-point pressfitting through the deformation position to the product, rectify the deformation position of product, reach the plastic purpose. However, although the common shaping machine can meet the requirements of shaping part of products, the common shaping machine cannot meet the requirements of shaping part of special products. Different rebounds can take place after some special products are reformed, leads to the product to need carry out 2 or more than 3 times of reforming, has very big risk to make directly scrapping (if take place the aluminium-plastic fracture phenomenon) after the product is reformed, can't reprocess the remedy. Moreover, the common shaping machine cannot be automatically guided, the product clamping is mainly manually performed, and the clamping process is easy to cause three damages to the product, so that the product is poor.

For a thermal shaping machine, the deformation position of a pressure maintaining product is pressed by heating brass (the contact position is wrapped by high-temperature-resistant silica gel), and the purpose of shaping the product is achieved by maintaining pressure for a period of time. The thermal shaping machine can meet the shaping requirements of partial products, but the anode layer is easy to damage in the shaping process of the products, so that the plastic position of the products is cracked/dissolved. In addition, the product clamping of this hot plastic board mainly uses artifical mode as the owner, and the clamping process causes the product to hinder easily, leads to the product bad.

By the aforesaid, the plastic scheme of current plastic board is single, can't be applied to whole products, also can't lead in automation, and its clamping is inconvenient, causes three injuries easily.

Disclosure of Invention

Based on the shaping device, the pre-pressed material to be shaped is heated through the heating mechanism, then the heated material to be shaped is shaped through the shaping mechanism, and finally the shaped material is cooled through the cooling mechanism.

A shaping device comprises a shaping mechanism, a material bearing mechanism, a heating mechanism and a cooling mechanism, wherein the material bearing mechanism is used for bearing materials and rotating the materials, and the heating mechanism is used for heating the materials to be shaped, which are borne by the material bearing mechanism;

the shaping mechanism is used for pre-pressing the material to be shaped borne by the material bearing mechanism and shaping the material to be shaped heated by the heating mechanism;

and the cooling mechanism is used for cooling the shaped materials.

In one embodiment, the material carrying mechanism comprises a carrying driving assembly and a carrying bracket mounted on the carrying driving assembly, the carrying bracket is used for carrying materials, the carrying bracket is provided with a prepressing state and a shaping state, and the carrying driving assembly is used for driving the carrying bracket to switch back and forth between the prepressing state and the shaping state;

when the bearing support is in a prepressing state, the shaping mechanism can prepress the material to be shaped borne by the bearing support, and the heating mechanism can heat the material to be shaped borne by the bearing support;

when the bearing support is in a shaping state, the shaping mechanism can shape the material to be shaped heated by the heating mechanism, and the cooling mechanism can cool the shaped material;

the bearing driving assembly comprises a swing cylinder, and the bearing support is installed on a piston rod of the swing cylinder.

In one embodiment, the shaping device further comprises a bearing conveying mechanism, the bearing driving assembly is mounted on the bearing conveying mechanism, the material bearing mechanism is provided with a discharging position and a processing position, and the bearing conveying mechanism is used for driving the material bearing mechanism to move back and forth between the discharging position and the processing position;

when the material bearing mechanism is at a material placing position, materials can be placed on the bearing support, or the materials on the bearing support can be taken out;

when the material bearing mechanism is located at a processing position, the heating mechanism can heat the material to be shaped borne by the bearing support, the shaping mechanism can pre-press and shape the material to be shaped borne by the bearing support, and the cooling mechanism can cool the shaped material.

In one embodiment, the heating mechanism is arranged on the periphery of the material carrying mechanism at the processing position along a first direction, and the cooling mechanism is arranged on the periphery of the material carrying mechanism at the processing position along a second direction intersecting with the first direction;

the bearing support is positioned in the first direction when in a pre-pressing state;

the carrier support is in the second orientation when in the reshaped state.

In one embodiment, the shaping mechanism comprises a shaping support, and a pre-pressing assembly and a shaping assembly which are installed on the shaping support, the pre-pressing assembly is used for pre-pressing the material to be shaped carried by the material carrying mechanism, and the shaping assembly is used for shaping the material to be shaped heated by the heating mechanism.

In one embodiment, the prepressing assembly comprises a prepressing driving module arranged on the shaping bracket, a prepressing plate arranged on the prepressing driving module and a prepressing buffer module arranged on one side of the prepressing plate facing the material bearing mechanism, and the prepressing driving module is used for driving the prepressing plate to move towards a direction close to or away from the material bearing mechanism;

when the prepressing driving module drives the prepressing plate to move towards the direction close to the material bearing mechanism, the prepressing buffering module can be abutted against the material to be shaped, which is borne by the material bearing mechanism.

In one embodiment, the shaping support comprises a first mounting plate and a mounting column arranged on one side of the first mounting plate facing the material bearing mechanism, and the pre-pressing driving module is mounted on one side of the first mounting plate facing the material bearing mechanism.

In one embodiment, the shaping assembly comprises a shaping driving module arranged on one side of the first mounting plate, which faces the material carrying mechanism, and a shaping plate arranged on the shaping driving module, wherein the shaping driving module is used for driving the shaping plate to move towards or away from the material carrying mechanism;

the first mounting plate faces one side of the material bearing mechanism and is provided with a first shaping limiting module, and the shaping driving module drives the shaping plate to move in the direction away from the material bearing mechanism, so that the first shaping limiting module can abut against the shaping plate.

In one embodiment, the shaping bracket further comprises a sliding rod assembly arranged on the first mounting plate and a second mounting plate arranged on the sliding rod assembly and positioned on one side of the first mounting plate, which faces away from the material bearing mechanism, wherein the shaping plate is connected with one side of the sliding rod assembly, which faces towards the material bearing mechanism;

a shaping buffer module is arranged on one side, facing the first mounting plate, of the second mounting plate, and a second shaping limiting module is arranged on one side, facing the second mounting plate, of the first mounting plate;

when the shaping driving module drives the shaping plate to move towards the direction close to the material bearing mechanism, the shaping buffering module can abut against the first mounting plate, and the second shaping limiting module can abut against the second mounting plate.

In one embodiment, the shaping driving module comprises a first shaping driving element and a second shaping driving element, the shaping plate comprises a first shaping connecting part, a second shaping connecting part and a shaping main body part connected between the first shaping connecting part and the second shaping connecting part, the first shaping connecting part is connected with the first shaping driving element, the second shaping connecting part is connected with the second shaping driving element, the shaping main body part is connected with the slide rod assembly, and a through hole for the pre-pressing plate to pass through is formed in the shaping main body part;

the shaping main body part is provided with an edge shaping block towards one side of the material bearing mechanism, and the edge shaping block is used for shaping the edge of the material to be shaped borne by the material bearing mechanism.

Above-mentioned shaping device carries out the pre-compaction through the material that treating the plastic that shaping mechanism born the weight of earlier through shaping mechanism, later heats the material that treats the plastic of accomplishing the pre-compaction through heating mechanism, and this heating process can select to heat the material of deformation or to the material heating of natural state. After the heating is finished, the heated material to be shaped is shaped through the shaping mechanism, the shaped material is cooled through the cooling mechanism after the shaping is finished, and the deformed material is cooled or the material in a natural state is cooled in the cooling process. This shaping device commonality is good, can lead to the automation, uses the manipulator to go up unloading, and leading-in transfer machine improves the line body and uses the rate of action, promotes plastic efficiency simultaneously, reduces manpower reduce cost, promotes the yield. In addition, the shaping device can be used for shaping in multiple schemes, is suitable for mobile phones and flat plate products, and has wide applicability.

Drawings

FIG. 1 is a schematic structural diagram of a shaping device according to the present invention;

FIG. 2 is a schematic structural view of the shaping apparatus shown in FIG. 1 with the housing of the upper electronic box removed;

FIG. 3 is a schematic structural view of the pre-pressing assembly shown in FIG. 2;

FIG. 4 is a schematic view of the assembly of the orthopedic support and orthopedic assembly of FIG. 2;

FIG. 5 is a schematic structural view of the fairing assembly of FIG. 4;

FIG. 6 is a schematic structural view of the orthopedic support of FIG. 4;

FIG. 7 is a schematic structural view of FIG. 2 with the reshaping mechanism removed;

FIG. 8 is a schematic structural view of FIG. 7 with the material support mechanism removed;

FIG. 9 is an enlarged schematic view at A of FIG. 8;

fig. 10 is a schematic structural view of the material carrying mechanism in fig. 7.

The meaning of the reference symbols in the drawings is:

1-a shaping mechanism; 11-a plastic support; 111-a first mounting plate; 1111-a first shaping limit module; 1112-a second shaping limiting module; 112-mounting posts; 113-a slider bar assembly; 114-a second mounting plate; 1141-a shaping buffer module; 12-a pre-pressing assembly; 121-a pre-pressing driving module; 122-pre-pressing plate; 123-prepressing buffer module; 13-a shaping component; 131-a shaping driving module; 1311-a first orthopedic drive; 1312-a second orthopedic drive; 132-shaping plate; 1320-through holes; 1321-a first reshaping connection; 1322-a second reshaping connecting part; 1323-shaping the body portion; 1324-a sizing ram;

2-a material carrying mechanism; 21-carrying the drive assembly; 22-a carrier support; 23-a guide block; 24-a mounting block;

3-a heating mechanism; 31-heating the air duct;

4-a cooling mechanism; 41-cooling air pipe;

5-a carrying and conveying mechanism; 51-rodless cylinders; 52-a guide rail;

6-upper shell;

7-lower shell.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

As shown in fig. 1 to 10, the shaping device according to an embodiment of the present invention includes a shaping mechanism 1, a material carrying mechanism 2, a heating mechanism 3 and a cooling mechanism 4, wherein the material carrying mechanism 2 is used for carrying a material and rotating the material, and the heating mechanism 3 is used for heating the material to be shaped carried by the material carrying mechanism 2.

The shaping mechanism 1 is used for pre-pressing the material to be shaped loaded by the material loading mechanism 2 and shaping the material to be shaped heated by the heating mechanism 3;

and the cooling mechanism 4 is used for cooling the shaped materials.

This shaping device bears the weight of 2 the material of treating the plastic to carry out the pre-compaction to bearing mechanism through shaping mechanism 1 earlier, later heats the material of treating the plastic of accomplishing the pre-compaction through heating mechanism 3, and this heating process optional is heated the material of deformation or is heated the material of natural state. After the heating is finished, the heated material to be shaped is shaped through the shaping mechanism 1, the shaped material is cooled through the cooling mechanism 4 after the shaping is finished, and the deformed material is cooled or the material in a natural state is cooled in the cooling process. This shaping device commonality is good, can lead to the automation, uses the manipulator to go up unloading, and leading-in transfer machine improves the line body and uses the rate of action, promotes plastic efficiency simultaneously, reduces manpower reduce cost, promotes the yield. In addition, the shaping device can be used for shaping in multiple schemes, is suitable for mobile phones and flat plate products, and has wide applicability.

In an embodiment, as shown in fig. 10, the material carrying mechanism 2 includes a carrying driving assembly 21 and a carrying bracket 22 mounted on the carrying driving assembly 21, the carrying bracket 22 is used for carrying a material, the carrying bracket 22 is provided with a pre-pressing state and a shaping state, and the carrying driving assembly 21 is used for driving the carrying bracket 22 to switch between the pre-pressing state and the shaping state.

When the bearing support 22 is in a pre-pressing state, the shaping mechanism 1 can pre-press the material to be shaped, which is borne by the bearing support 22, and the heating mechanism 3 can heat the material to be shaped, which is borne by the bearing support 22, after the shaping mechanism 1 is pre-pressed.

When the bearing support 22 is in the shaping state, the shaping mechanism 3 can shape the material to be shaped heated by the heating mechanism 3, and the cooling mechanism 4 can cool the shaped material.

In an embodiment, as shown in fig. 10, the bearing driving assembly 21 may be a swing cylinder, and the bearing bracket 22 is mounted on a piston rod of the swing cylinder, and the swing cylinder drives the bearing bracket 22 to move, so that the bearing bracket 22 is switched back and forth between the pre-pressing state and the shaping state. Further, the swing cylinder can drive the bearing support 22 to rotate around the axis of the piston rod of the swing cylinder, so that the bearing support 22 rotates in a plane, and the state of the bearing support 22 is switched. In the illustrated embodiment, the swing cylinder may also drive the carrier bracket to move in a direction (e.g., a direction perpendicular to a piston rod of the swing cylinder) to translate the carrier bracket in a plane, thereby switching the state of the carrier bracket.

In an embodiment, as shown in fig. 7 to 10, the shaping device further includes a carrying and conveying mechanism 5, the carrying and driving assembly 21 is mounted on the carrying and conveying mechanism 5, the material carrying mechanism 2 is provided with a discharging position and a processing position, and the carrying and conveying mechanism 5 is used for driving the material carrying mechanism 2 to move back and forth between the discharging position and the processing position.

When the material bearing mechanism 5 is in the emptying position, the material can be placed on the bearing support 22, or the material on the bearing support 22 can be taken out.

When the material bearing mechanism 5 is located at the processing position, the heating mechanism 3 can heat the material to be shaped borne by the bearing support, the shaping mechanism 1 can pre-press and shape the material to be shaped borne by the bearing support 22, and the cooling mechanism 4 can cool the shaped material.

When the shaping device works, the material bearing mechanism 2 can be firstly positioned at a material placing position, and the material to be shaped is placed on the bearing support 22. After the materials are placed, the material bearing mechanism 2 is moved to a processing position through the bearing conveying mechanism 5, so that the shaping mechanism 1, the heating mechanism 3 and the cooling mechanism 4 respectively process the materials to be shaped, which are borne by the bearing support 22.

By setting the material placing position and the processing position and placing the material at the material placing position of the material bearing mechanism 2, the shaping mechanism 1, the heating mechanism 3 and the cooling mechanism 4 are kept away from each processing structure when the material is placed, so that three injuries are avoided.

In one embodiment, as shown in fig. 7 to 10, the carrying and conveying mechanism 5 includes a rodless cylinder 51 and a guide rail 52, the carrying and driving assembly 21 is mounted on the rodless cylinder 51, and the rodless cylinder 51 is used to drive the carrying and driving assembly 21, so that the material carrying mechanism 2 moves back and forth between the emptying position and the processing position.

The material carrying mechanism 2 further comprises a guide block 23 installed on one side of the carrying bracket 22 facing the carrying conveying mechanism 5, and the guide block 23 is slidably connected with the guide rail 52, so that the movement of the material carrying mechanism 2 is smoother.

Further, the material carrying mechanism 2 further comprises a mounting block 24 mounted on a side of the carrying driving assembly 21 facing the carrying conveying mechanism 5, and the material carrying mechanism 2 is connected with the rodless cylinder 51 through the mounting block 24.

In one embodiment, as shown in fig. 7 to 10, the heating mechanism 3 is disposed on the peripheral side of the material support mechanism 2 at the processing position along a first direction, and the cooling mechanism 4 is disposed on the peripheral side of the material support mechanism 2 at the processing position along a second direction intersecting the first direction.

The carrier support 22 is in the first direction in a pre-stressed state. The carrier support 22 is in the second orientation when in the reforming state.

It can be understood that, when the support frame 22 is in the pre-stressed state, the heating mechanism 3 can effectively heat the deformed position of the material because the heating mechanism 3 and the support frame 22 are both in the first direction. When the bearing support 22 is in a shaping pre-pressing state, the cooling mechanism 4 and the bearing support 22 are both in the second direction, so that the cooling mechanism 4 can effectively cool the deformation position of the material.

Preferably, the second direction may be perpendicular to the first direction, so as to avoid interference between the heating mechanism 3 and the cooling mechanism 4, and at the same time, provide more installation space for the heating mechanism 3 and the cooling mechanism 4.

In an embodiment, as shown in fig. 2 to 6, the shaping mechanism 1 includes a shaping support 11, and a pre-pressing assembly 12 and a shaping assembly 13 mounted on the shaping support 11, the pre-pressing assembly 12 is used for pre-pressing the material to be shaped carried by the material carrying mechanism 2, and the shaping assembly 13 is used for shaping the material to be shaped heated by the heating mechanism 3.

In an embodiment, as shown in fig. 3 and fig. 6, the shaping bracket 11 includes a first mounting plate 111 and a mounting post 112 disposed on a side of the first mounting plate 111 facing the material bearing mechanism 2, and the pre-pressing assembly 12 is mounted on a side of the first mounting plate 111 facing the material bearing mechanism 2, so as to achieve connection between the pre-pressing assembly 12 and the shaping bracket 11.

In an embodiment, as shown in fig. 3, the pre-pressing assembly 12 includes a pre-pressing driving module 121 installed on the first installation plate 111 of the shaping bracket 11, a pre-pressing plate 122 installed on the pre-pressing driving module 121, and a pre-pressing buffer module 123 installed on a side of the pre-pressing plate 122 facing the material bearing mechanism 2, where the pre-pressing driving module 121 is configured to drive the pre-pressing plate 122 to move toward or away from the material bearing mechanism 2 to pre-press the material on the material bearing mechanism 2.

Further, when the pre-pressing driving module 121 drives the pre-pressing plate 122 to move toward the material carrying mechanism, the pre-pressing buffering module 123 may abut against the material to be shaped carried by the material carrying mechanism 2, so as to reduce an impact force generated when the pre-pressing assembly 12 pre-presses the material on the material carrying mechanism 2.

Preferably, the prepressing driving module 121 is a thin cylinder, and the prepressing plate 122 is mounted on a piston rod of the thin cylinder, so as to drive the prepressing plate 122 to move towards or away from the material carrying mechanism 2 through the thin cylinder.

In an embodiment, as shown in fig. 3 to 5, the shaping assembly 13 includes a shaping driving module 131 disposed on a side of the first mounting plate 111 facing the material carrying mechanism 2, and a shaping plate 132 mounted on the shaping driving module 131, wherein the shaping driving module 131 is configured to drive the shaping plate 132 to move toward or away from the material carrying mechanism 2.

First mounting panel 111 orientation one side of material load-bearing mechanism 2 is provided with the spacing module 1111 of first plastic, plastic drive module 131 drives shaping plate 132 is to keeping away from during the direction motion of material load-bearing mechanism 2, the spacing module 1111 of first plastic can with shaping plate 132 offsets. Through setting up first plastic spacing module 1111 to the distance of motion when restricting the shaping plate 132 to the direction motion of keeping away from material load-carrying mechanism 2, prevent that shaping plate 132 from colliding with first mounting panel 111, in order to reduce wearing and tearing.

In an embodiment, as shown in fig. 3 to 6, the shaping bracket 11 further includes a sliding rod assembly 113 disposed on the first mounting plate, and a second mounting plate 114 mounted on the sliding rod assembly 113 and located on a side of the first mounting plate 111 facing away from the material loading mechanism 2, wherein the shaping plate 132 is connected to a side of the sliding rod assembly 113 facing the material loading mechanism 2, so as to achieve connection between the shaping plate 132 and the shaping bracket 11. At the same time, by providing the slider bar assembly 113, further guidance can be provided for the movement of the second mounting plate 114.

Furthermore, the second mounting plate 114 is provided with a shaping buffer module 1141 on a side facing the first mounting plate 111, and the first mounting plate 111 is provided with a second shaping limit module 1112 on a side facing the second mounting plate 114.

When the shaping driving module 131 drives the shaping plate 132 to move in a direction close to the material carrying mechanism 2, the shaping buffering module 1141 may abut against the first mounting plate 111, and the second shaping limiting module 1112 may abut against the second mounting plate 114.

By arranging the second shaping limiting module 1112, the movement distance of the shaping plate 132 in the movement direction close to the material carrying mechanism 2 is limited, and the shaping plate 132 is prevented from shaping and transiting the material, so that the yield is improved. The shaping buffer module 1141 is configured to reduce the impact force generated between the second mounting plate 114 and the first mounting plate 111 when the shaping plate 132 moves toward the material loading mechanism 2.

In one embodiment, as shown in fig. 6, the sliding bar assembly 113 comprises a plurality of sliding bars 1131, and the sliding bars 1131 are slidably connected to the first mounting plate 111 and between the second mounting plate 114 and the shaping plate 132 to realize the connection between the shaping assembly 13 and the shaping bracket 11.

Preferably, each of the sliding bars 1131 can be slidably connected to the first mounting plate 111 through a linear bearing 1132.

In one embodiment, as shown in fig. 5, the shaping driving module 131 includes a first shaping driving member 1311 and a second shaping driving member 1312, the shaping plate 132 includes a first shaping connection portion 1321, a second shaping connection portion 1322 and a shaping main body portion 1323 connected between the first shaping connection portion 1321 and the second shaping connection portion 1322, the first shaping connection portion 1321 is connected with the first shaping driving member 1311, and the second shaping connection portion 1322 is connected with the second shaping driving member 1312 to form the shaping assembly 13.

The shaping main body 1323 is connected to the slide rod assembly 113 to connect the shaping assembly 13 to the shaping bracket 11.

The shaping body 1323 is formed with a through hole 1320 through which the pre-press plate 122 can pass, so that the pre-press plate 122 can pre-press the material even if the shaping plate 132 is disposed.

Preferably, the first shaping drive 1311 and the second shaping drive 1312 each employ a two-axis cylinder.

In an embodiment, as shown in fig. 5, a shaping press head 1324 is disposed on a side of the shaping main body portion 1323 facing the material carrier 2, and the shaping press head 1324 is configured to shape an edge of the material to be shaped carried by the material carrier 2.

In one embodiment, as shown in fig. 7 and 8, the heating mechanism 3 includes a heating body and a heating duct 31 connected to the heating body, and the heating body is operable to cause the heating duct 31 to blow hot air. When the bearing support 22 is in a pre-pressing state, the air outlet of the heating air pipe 31 is opposite to the material to be shaped, which is borne by the material bearing mechanism 2, so as to heat the pre-pressed material to be shaped. In a specific embodiment, if the edge of the material is deformed, the air outlet of the heating air pipe 31 is opposite to the edge of the material, so as to heat the deformed edge of the material. In practical application, if the deformation position of the material is other positions, the air outlet of the heating air pipe can be opposite to the deformation position so as to heat the deformation position.

Specifically, before the heating air pipe 31 is powered on, compressed air is gated, and after the compressed air is confirmed to be powered on, voltage can be applied, so that the air outlet of the heating air pipe 31 is aligned to the material deformation position to heat the material.

In an embodiment, as shown in fig. 7 and 8, the cooling mechanism 4 includes a cooling body and a cooling air pipe 41 connected to the cooling body, and the cooling body can make the cooling air pipe 41 blow out cold air when in operation. When the bearing support 22 is in the shaping state, the air outlet of the cooling air pipe 41 is opposite to the material to be shaped, which is borne by the material bearing mechanism 2, so as to cool the shaped material. In a specific embodiment, if the edge of the material is heated and shaped, the air outlet of the cooling air pipe 41 is opposite to the edge of the material, so as to cool the deformed edge of the material. In practical application, if the deformation position of the material is other positions, the air outlet of the cooling air pipe 41 can be opposite to the heating and shaping position after the heating and shaping are performed, so as to cool the heating and shaping position.

In an embodiment, as shown in fig. 9, the cooling mechanism 4 is slidably connected to the lower housing 7 through a sliding rail 71, and the position of the cooling mechanism 4 is adjusted to adapt to materials with different sizes by the sliding of the cooling mechanism 4 on the sliding rail 71.

In an embodiment, as shown in fig. 7 and 8, the shaping device further includes an upper housing 6 and a lower housing 7, the upper housing 6 is made of SUS304, and a transformer, a PLC control box flow monitor and a gas path flow control valve are installed in the upper housing 6, wherein the PLC control box flow monitor and the gas path flow control valve are installed in the upper housing 6, and the PLC control box flow monitor and the gas path flow control valve are installed in the upper housing 6. In addition, plastic mechanism 1 locates in last casing 6, can avoid staff's maloperation to lead to pressing the wound, the security performance is high.

Further, lower casing 7 adopts AL6061 to make, install five-way solenoid valve, relay, power, start button and temperature controller in the lower casing 7. In addition, the mounting column 112 and the shaping driving module 131 are mounted on the lower housing 7, and the material carrying mechanism 2, the heating mechanism 3, the cooling mechanism 4 and the carrying conveying mechanism 5 are all disposed in the lower housing 7, so that the mounting of each mechanism is realized.

The working principle of the shaping device provided by the embodiment of the invention is as follows:

first, the material support 4 is brought into the discharge position, and the material to be shaped is placed on the support 22. After the materials are placed, the material bearing mechanism 4 is moved to a processing position through the bearing and conveying mechanism 5, so that the shaping mechanism 1, the heating mechanism 3 and the cooling mechanism 4 respectively process the materials to be shaped, which are borne by the bearing support 22.

After the material bearing mechanism 4 moves to the processing position, the bearing driving component 21 drives the bearing support 22 to be in a pre-pressing state, the material to be shaped borne by the bearing support 22 is pre-pressed through the shaping mechanism 1, and then the pre-pressed material to be shaped is heated through the heating mechanism 3.

After the heating is finished, the bearing driving component 21 drives the bearing support 22 to be switched from a pre-pressing state to a shaping state, the shaping mechanism 3 can be used for shaping the material to be shaped, which is heated by the heating mechanism 3, and then the cooling mechanism 4 can be used for cooling the shaped material, so that the whole shaping process is finished.

The shaping device provided by the embodiment of the invention has the following beneficial effects:

(1) this shaping device can carry out the plastic of multi-scheme, if traditional shaping scheme of colding pressing, traditional hot pressing shaping scheme, natural state heating and normal atmospheric temperature state shaping, deformation state heating and normal atmospheric temperature state shaping or deformation state heating and natural state cooling etc. shaping scheme, moreover, the applicable products such as cell-phone flat board of this shaping device, extensive applicability.

(2) The shaping device can improve the efficiency, reduce the labor power and reduce the cost and improve the yield.

(3) The shaping device is used for placing materials when the material bearing mechanism 2 is placed at the material placing position, so that the shaping device is far away from each processing structure when the materials are placed, and three injuries can be effectively avoided.

(4) This shaping device can leading-in automation, uses the manipulator to go up unloading, and leading-in transfer machine improves the line body and uses the rate.

(5) The shaping mechanism 1 of the shaping device is arranged in the upper shell 6, so that the pressure injury caused by misoperation of workers can be avoided, and the safety performance is high.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above examples only express preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.