阅读说明：本技术 金属垫片的焊接部位确定方法 (Method for determining welding position of metal gasket ) 是由 真坂武史 永松彦人 濑户口和明 于 2019-10-31 设计创作，主要内容包括：针对一对金属垫片,发现能够防止密封焊道的表面压力受损的焊接部位。通过焊接将具有包围开口(12)周围的密封焊道(31)和从接合面(13)突出的多个构造物(S)的一对金属垫片(11)的接合面(13)接合。使压敏介质(101)介于密封焊道(31)与对方部件之间,并将接合的一对金属垫片(11)和对方部件一起层叠并紧固。根据解开紧固而取出的压敏介质(101)上残留的痕迹,检测密封焊道(31)的表面压力受损部位(C)。在多个构造物(S)中的、使四边与最接近表面压力受损部位(C)的第一构造物(S1)和最接近第一构造物(S1)的第二构造物(S2)接触而包围的矩形区域(R)内,确定追加的焊接部位(W2)。(A pair of metal gaskets are provided with a welding part capable of preventing the surface pressure of a sealing welding bead from being damaged. A joint surface (13) of a pair of metal gaskets (11) having a sealing bead (31) surrounding the periphery of an opening (12) and a plurality of structures (S) protruding from the joint surface (13) is joined by welding. A pressure-sensitive medium (101) is interposed between the sealing bead (31) and the counterpart member, and the pair of joined metal gaskets (11) and the counterpart member are laminated and fastened together. A surface pressure-damaged portion (C) of the sealing bead (31) is detected from a trace remaining on the pressure-sensitive medium (101) taken out after the fastening is released. An additional welding site (W2) is determined in a rectangular region (R) surrounded by four sides of a first structure (S1) closest to a surface pressure damaged site (C) and a second structure (S2) closest to the first structure (S1) in the plurality of structures (S).)

1. A method for determining a welding position of a metal gasket,

a joint surface for joining a pair of metal gaskets by welding, the pair of metal gaskets having a sealing bead surrounding the periphery of the opening and a plurality of structures protruding from the joint surface,

interposing a pressure sensitive medium between the sealing bead and a partner member, and laminating and fastening the joined pair of metal gaskets and the partner member together,

detecting a surface pressure-damaged portion of the sealing bead based on a trace remaining on the pressure-sensitive medium taken out after the fastening is released,

an additional welding point is determined in a rectangular region surrounded by four sides of the plurality of structures and a first structure closest to the surface pressure damaged point and a second structure closest to the first structure.

2. The method for determining a welding site of a metal gasket according to claim 1,

the sealing bead has:

a first sealing bead located on the inner peripheral side; and

and a second sealing bead located on an outer peripheral side of the first sealing bead.

3. The method for determining a welding site of a metal gasket according to claim 1 or 2,

the plurality of structures have a plurality of tunnels protruding from the joint surface.

4. The method for determining a welding site of a metal gasket according to claim 3,

the plurality of tunnels has:

a first tunnel communicating the opening with the first sealing bead; and

a second tunnel communicating the first sealing bead with the second sealing bead.

5. The welding-site determining method of metal gasket according to any one of claims 1 to 4,

the plurality of structures have a flow straightening bead that controls a flow of a fluid flowing on a back side of the joint surface.

6. The welding-site determining method of metal gasket according to any one of claims 1 to 5,

the second structure is located on the opposite side of the first structure with the sealing bead interposed therebetween.

Technical Field

The invention relates to a method for determining a welding position of a metal gasket. The metal gasket is used for a fuel cell or the like, for example. A metal gasket welding position determining method is used for determining a welding position for jointing a pair of metal gaskets through welding.

Background

The fuel cell has a stack structure in which a plurality of fuel cell units are stacked. The fuel cell includes a reaction Electrode unit (MEA) having a pair of Electrode layers on both surfaces of an electrolyte Membrane, and separators are laminated on both sides of the reaction Electrode unit in the thickness direction. An oxidizing gas (air) is supplied to the cathode side of the reaction electrode section, and a fuel gas (hydrogen) is supplied to the anode side. Thereby, electric power is generated by an electrochemical reaction which is a reverse reaction of water electrolysis.

The stacked fuel cells are provided with flow paths for a dielectric fluid such as an oxidizing gas (air), a fuel gas (hydrogen), or cooling water. The flow path is formed by, for example, a separator. The separator is formed by bonding a pair of metal gaskets made of a metal material such as iron or aluminum. A flow path for the medium fluid is formed between the pair of metal gaskets or between the other member. Such metal gaskets are called bipolar plates.

As shown in japanese patent application publication No. 2006-504872 (hereinafter referred to as "patent document 1"), openings (openings 4, 5a, 5b) are provided in metal gaskets (bipolar plates 3, 3') (see paragraphs and fig. 4 of patent document 1). The periphery of the opening is sealed by being surrounded by sealing beads (bead rows 7, 7'). One weld bead row 7 communicates with the outside via the hole 8 (see fig. 5a and 5b of patent document 1) and the other weld bead row 7' communicates with the outside via a tunnel (pipe 28) (see fig. 6a and 6b of patent document 1). Thereby, the metal gasket guides the dielectric fluid such as the oxidizing gas (air), the fuel gas (hydrogen), and the cooling water to a desired path (see patent document 1).

Disclosure of Invention

The pair of metal gaskets are joined by welding, for example (see paragraph of patent document 1). In this case, in order to ensure good sealing performance by bringing the sealing bead into close contact with the mating member with a predetermined pressure, it is important to weld the pair of metal gaskets so as not to cause lateral displacement. When the metal gaskets are displaced laterally, the sealing bead is bent, and the surface pressure is reduced or damaged (hereinafter, referred to as "surface pressure damage" throughout the present specification), thereby deteriorating the sealing performance. Therefore, the number of welding points and the number of welding points need to be determined carefully.

However, since the metal gasket has a fine and complicated shape, it is not easy to analyze how much stress is applied to each part when the metal gasket is laminated and fastened together with the reaction electrode part and the like. Therefore, surface pressure damage may occur locally on the sealing bead. The occurrence of surface pressure damage causes mixing of different kinds of fluids, and therefore, prevention is required.

If the surface pressure is not verified through some experiment, it is impossible to find out the occurrence of the surface pressure damage itself or the occurrence location. Even if the occurrence of the surface pressure damage can be found, it is not certain where to perform additional welding for the countermeasure. Of course, it is easily conceivable to perform additional welding near the location where the surface pressure is damaged. However, the specific location where additional welding is to be performed is not necessarily clear, and additional welding may not be performed near the location where the surface pressure is damaged due to a spatial problem.

The purpose of the present invention is to find a welding part capable of preventing the surface pressure of a sealing bead from being damaged.

Means for solving the problems

In the method for determining the welding position of the metal gasket of the present invention,

a joint surface for joining a pair of metal gaskets by welding, the pair of metal gaskets having a sealing bead surrounding the periphery of the opening and a plurality of structures protruding from the joint surface,

interposing a pressure sensitive medium between the sealing bead and a partner member, and laminating and fastening the joined pair of metal gaskets and the partner member together,

detecting a surface pressure-damaged portion of the sealing bead based on a trace remaining on the pressure-sensitive medium taken out after the fastening is released,

an additional welding point is determined in a rectangular region surrounded by four sides of the plurality of structures and a first structure closest to the surface pressure damaged point and a second structure closest to the first structure.

Effects of the invention

According to the present invention, it is possible to detect that the surface pressure is damaged during the sealing bead, and to find an additional welding portion for preventing the damage.

Drawings

Fig. 1 is a plan view of a bipolar plate (metal gasket) of an embodiment.

Fig. 2 is an enlarged plan view showing the peripheral structure of the sealing bead and the tunnel.

Fig. 3 is a sectional view taken along line a-a of fig. 2.

Fig. 4(a) is a plan view illustrating a trace remaining on the pressure-sensitive medium, and (b) is a plan view illustrating a part of the trace in an enlarged manner.

Detailed Description

Hereinafter, embodiments will be described with reference to the drawings.

The present embodiment is a welding site specifying method for specifying a welding site for joining a pair of bipolar plates 11 to each other, for a bipolar plate 11 as a metal gasket used in a fuel cell. More specifically, the present invention relates to a method for finding a welding portion that prevents a surface pressure of a Seal bead (Seal bead)31 provided on a bipolar plate 11 from being damaged.

Structure of bipolar plate (metal gasket)

As shown in fig. 1, the bipolar plate 11 has a rectangular shape. The bipolar plate 11 has openings 12. The opening 12 has a shape in which two large and small rectangular shapes are combined. The openings 12 form manifolds (not shown) for flowing various fluids when the bipolar plate 11 is laminated and fastened together with a reaction electrode portion (not shown) and the like.

Two sealing beads 31 are arranged in parallel around the opening 12. For convenience of explanation, one near the opening 12 is denoted as a sealing bead (first sealing bead)31 a, and one on the outer peripheral side of the sealing bead 31a is denoted as a sealing bead (second sealing bead)31 b. A plurality of tunnels 51 are connected to the sealing beads 31(31a, 31 b). The pair of bipolar plates 11 have a shape in which the front and back are completely inverted. By joining the pair of joining surfaces 13, the cavity 32 is formed inside the seal bead 31, and the communication path 52 is formed inside the tunnel 51 (see fig. 3).

As shown in fig. 2 and 3, two rows of sealing beads 31(31a, 31b) protrude from the back side of the joint surface 13 along the opening 12. The sealing bead 31 has a ridged cross-sectional shape and a flat sealing surface 33 at the top.

The tunnels 51 are structures S protruding from the rear surface side of the joint surface 13. The tunnel 51 communicates with the middle portion of the ridge-shaped sealing bead 31, and a communication path 52 communicating with the cavity 32 is formed inside. The first tunnel 51a is disposed facing the opening 12 so that the opening 12 communicates with the cavity 32 in the first sealing bead 31 a. The second tunnel 51b connects the first sealing bead 31a and the second sealing bead 31b to communicate the respective cavities 32. The first tunnel 51a and the second tunnel 51b are not arranged on a straight line, but are arranged offset in a direction orthogonal to a direction in which the internal communication path 52 extends.

The bipolar plate 11 also has a flow straightening bead 71. The flow straightening bead 71 is a structure S protruding from the back surface side of the joint surface 13. The flow straightening bead 71 controls the flow of the fluid flowing on the back side of the joint surface 13, and makes the flow velocity uniform.

Method for determining welding position of bipolar plate (metal gasket)

The method for determining a weld site of a bipolar plate according to the present embodiment includes a joining step, a detecting step, and a determining step. In the joining step, the joining surfaces 13 of the pair of bipolar plates 11 are joined by welding. In the detection step, a portion where the surface pressure is damaged in the sealing bead 31 is detected. In the determination step, an additional welding site is determined.

(1) Welding process

The pair of bipolar plates 11 are fixed by welding by aligning the positions of the pair of bipolar plates 11 and joining the joining surfaces 13 to each other. In fig. 2, the welded portion is represented as a primary welded portion W1. That is, the primary welding point W1 is located on the joint surface 13 between the plurality of first tunnels 51a facing the opening 12.

By welding at the primary welding point W1, if a pair of bipolar plates 11 are joined without any lateral displacement at all, surface pressure damage does not occur on the sealing bead 31. In this case, no additional welding is required. On the other hand, when the pair of bipolar plates 11 to be joined are laterally displaced, the surface pressure may be damaged by buckling of the seal bead 31 depending on the position. In the present embodiment, the presence or absence of the occurrence of the surface pressure damage and the occurrence position thereof are detected in a detection step described later. When the surface pressure damage occurs, additional welding is performed through the determination step to prevent the surface pressure damage from occurring.

(2) Detection procedure

A portion where the surface pressure is damaged (hereinafter also referred to as "surface pressure damaged portion C") on the sealing bead 31 is detected.

In order to detect the surface pressure damaged portion C, a pair of bipolar plates 11 joined by welding are stacked and fastened together with a reaction electrode portion (not shown). At this time, a pressure-sensitive medium 101 (see fig. 4(a) and (b)) such as a pressure-sensitive paper is sandwiched between the sealing bead 31 and the target member. The pressure applied to the bipolar plate 11 by the fastening is equal to the pressure applied at the time of manufacturing an actual product using the bipolar plate 11, i.e., a fuel cell. Thereby, the sealing bead 31 is bent and brought into close contact with the counterpart member to generate a sealing action.

After the laminate including the bipolar plate 11 is laminated and fastened, the fastening is released, and the pressure-sensitive medium 101 is taken out. When the sealing bead 31 is brought into close contact with the counterpart member at a predetermined pressure, traces 102 are left on the pressure-sensitive medium 101 over the entire close contact area between the sealing bead 31 and the counterpart member. If the trace 102 is blurred or damaged (collectively referred to as "damage 103"), it can be determined that the surface pressure damage has occurred there. The damage 103 of the trace 102 can be detected, for example, by an image inspection device. In this way, the surface pressure damaged portion C of the sealing bead 31 is detected (see fig. 2 and 4 b).

(3) Determining the procedure

When the occurrence of the surface pressure damage of the sealing bead 31 is detected, an additional welding portion capable of eliminating the surface pressure damage is specified.

The additional welding portion is a position within a rectangular region R surrounded by four sides of the structure (first structure) S closest to the surface pressure damaged portion C of the sealing bead 31 and the structure (second structure) S closest to the first structure S. The additional welding portion may be within the rectangular region R, and the position may be determined in consideration of ease of welding and the like. Fig. 2 shows the first structure S1, the second structure S2, and an additional welding site W2 as a site where additional welding is performed, and the rectangular region R is hatched.

The second structure S2 has no particular condition except that it is the structure S closest to the first structure S1. On the other hand, in the present embodiment, when the first structure S1 is the first tunnel 51a on the side closer to the opening 12, the possibility that the additional welding site W2 overlaps the originally existing primary welding site W1 is high if the first tunnel 51a is the second structure S2 because the primary welding site W1 is located between the first tunnels 51 a. Therefore, when the first structure S1 is the first tunnel 51a, it is preferable that the structure S located on the opposite side of the first structure S1 with the first sealing bead 31a interposed therebetween be the second structure S2.

For convenience of explanation, the primary welded portion W1 and the additional welded portion W2 are collectively referred to as a welded portion W.

According to the present embodiment, when the pair of bipolar plates 11 joined by welding the primary welded portion W1 are inspected and the surface pressure of the seal bead 31 is detected to be damaged, the additional welded portion W2 that prevents the surface pressure from being damaged can be found based on the detected surface pressure damaged portion C.

In the actual operation of joining the pair of bipolar plates 11 by welding, a portion where the primary welded portion W1 and the additional welded portion W2 are joined together is used as the welded portion W, and welding is performed here. This can prevent the surface pressure of the sealing bead 31 from being damaged, and ensure sealing performance. The reason for this is as follows.

The seal bead 31 is easily bent in a direction (left-right direction) orthogonal to the flow direction of the fluid flowing inside. Therefore, if a plurality of primary welding points W1 are present on both sides in the left-right direction, buckling of the seal bead 31 can be suppressed. However, the more the number of the primary welded portions W1 increases, the more troublesome the joining operation of the bipolar plate 11 becomes, and the more difficult the primary welded portion W1 is to be provided due to a space problem. Therefore, the primary welding point W1 cannot be set excessively.

It has been found that when a plurality of joined bipolar plates 11 are stacked together with a reaction electrode portion (not shown) and fastened, surface pressure damage occurs in the seal bead 31 at an unintended portion. The reason for this is presumed to be that a lateral offset is generated between the bipolar plates 11. The region having the structure S such as the tunnel 51 and the flow straightening bead 71 has relatively higher rigidity than other regions. Therefore, it is conceivable that, although a vertical load is applied, a force twisting around the structure S is applied due to a local difference in rigidity, and a lateral deviation is generated.

In the present embodiment, the surface pressure damaged portion C is detected (detection step), and the additional welding portion W2 is identified within the rectangular region R (identification step). Thereby, the generation of lateral deviation between the pair of bipolar plates 11 is prevented. The reason why the lateral shift is prevented by the additional welding is that the rectangular region R is a region surrounded by four sides in contact with the first structure S1 closest to the surface pressure damaged portion C of the seal bead 31 and the second structure S2 closest to the first structure S1. That is, by setting the position between the two structures S1 and S2 near the surface pressure damaged portion C as the additional welding portion W2, the lateral shift between the bipolar plates 11 centered on the structures S1 and S2 can be prevented.

Fig. 2 shows an example in which one of the first tunnels 51a positioned in a row near the opening 12 is the first structure S1 and one of the second tunnels 51b positioned on the opposite side of the first structure S1 with the first sealing bead 31a interposed is the second structure S2. In contrast, when one of the second tunnels 51b is the first structure S1, the other second tunnel 51b can be the second structure S2. Further, the flow straightening bead 71 may be the first structure S1 or the second structure S2 depending on the surface pressure damaged portion C.

The embodiments have been described above with reference to the accompanying drawings. In practice, the present invention is not limited to the above embodiments, and various modifications and changes may be made.

For example, in the pair of bipolar plates 11 of the embodiment, a set of first tunnels 51a disposed facing the openings 12 and a set of second tunnels 51b farther from the openings 12 than the first tunnels 51a are arranged differently from each other. In the identification step, one of the first tunnels 51a is defined as a first structure S1, one of the second tunnels 51b is defined as a second structure S2, and an additional welding site is provided in a rectangular region R surrounded by four sides of the first tunnel and the second tunnels so as to be in contact with the two structures S1 and S2. Here, the two structures S1 and S2 that define the rectangular region R in the defining step are not limited to bipolar plates 11 having different alternate arrangements. The determination step may be performed by providing an additional welding site in the rectangular region R surrounded by the four sides of the selected two structures S1 and S2 in contact with each other.

As another modification, the determination step is not limited to the step of determining an additional welding site for the bipolar plate 11 having two rows of sealing beads 31a and 31b illustrated in fig. 2.

In addition, all modifications and changes may be made in the practice.

Description of the symbols

11 bipolar plate

12 opening

13 joint surface

31. 31a, 31b sealing beads

32 cavity

33 sealing surface

51. 51a, 51b tunnel

52 communication path

71 rectifying welding bead

101 pressure sensitive medium

102 trace

103 are damaged

C surface pressure damaged part

R rectangular region

S, S1 and S2 structure

W welding position

W1 primary welding part

W2 additional welding part