阅读说明：本技术 一种镶嵌硬质合金柱钉的辊压机辊子结构 (Roller structure of roller press embedded with hard alloy stud ) 是由 韩呈 马超 宋晓刚 徐海阳 于 2020-05-28 设计创作，主要内容包括：本发明公开了一种镶嵌硬质合金柱钉的辊压机辊子结构,包括主轴、辊套结构和辊面结构,所述辊套结构为与主轴相适配并可拆卸式连接的圆环状结构,其包括沿主轴圆周均匀设置的若干辊套基体模块；所述辊面结构为与辊套结构相适配并可拆卸式连接的圆环状结构,其包括沿辊套结构圆周均匀设置的若干辊面模块,每一块辊面模块上均匀镶嵌有若干硬质合金柱钉。本发明提高了现场维修更换辊压机损耗部件的效率,避免人工、时间和经济上的损失,降低了用户使用成本,同时辊面结构上硬质合金柱钉的布置方式可以提高物料的咬合效果,减少物料在辊面挤压过程中的滑动位移,提高高压破碎的效率,此外本发明也能方便回收分离辊套基材和硬质合金柱钉,减少污染。(The invention discloses a roller structure of a roller press embedded with hard alloy studs, which comprises a main shaft, a roller sleeve structure and a roller surface structure, wherein the roller sleeve structure is an annular structure matched with the main shaft and detachably connected with the main shaft and comprises a plurality of roller sleeve base body modules uniformly arranged along the circumference of the main shaft; the roll surface structure is a circular ring-shaped structure which is matched with the roll sleeve structure and is detachably connected with the roll sleeve structure, the roll surface structure comprises a plurality of roll surface modules which are uniformly arranged along the circumference of the roll sleeve structure, and a plurality of hard alloy studs are uniformly embedded on each roll surface module. The invention improves the efficiency of field maintenance and replacement of worn parts of the roller press, avoids the loss of labor, time and economy, reduces the use cost of users, improves the occlusion effect of materials by the arrangement mode of the hard alloy studs on the roller surface structure, reduces the sliding displacement of the materials in the roller surface extrusion process, improves the high-pressure crushing efficiency, and can conveniently recycle and separate the roller sleeve base material and the hard alloy studs and reduce pollution.)

1. A roller structure of a roller press embedded with hard alloy studs comprises a main shaft (5), a roller sleeve structure and a roller surface structure, and is characterized in that the roller sleeve structure is a circular structure which is matched with the main shaft (5) and is detachably connected with the main shaft, and comprises a plurality of roller sleeve base body modules (4) which are uniformly arranged along the circumference of the main shaft (5); the roll surface structure is a circular ring-shaped structure which is matched with the roll sleeve structure and is detachably connected with the roll sleeve structure, the roll surface structure comprises a plurality of roll surface modules (1) which are uniformly arranged along the circumference of the roll sleeve structure, and a plurality of hard alloy studs (9) are uniformly embedded on each roll surface module (1).

2. The roller structure of the roller press embedded with the hard alloy studs as claimed in claim 1, wherein one side of the main shaft (5) is provided with a circle of bulges and an integral clamping groove (10) is formed; the roller sleeve is characterized in that a first protrusion (11) matched with the integral clamping groove (10) is arranged at the bottom of one side of the roller sleeve base body module (4) and clamped into the integral clamping groove (10), a base body pressing plate (6) matched with the main shaft (5) and the roller sleeve base body module (4) in a homogeneous phase mode is arranged on the other side of the roller sleeve base body module, and the base body pressing plate (6) is fixedly connected with the main shaft (5) and the roller sleeve base body module (4) through a plurality of base body fixing bolts (8).

3. The roller structure of the roller press with embedded hard alloy studs as claimed in claim 1, wherein the roller surface fixing pressing plates (3) matched with the roller surface module (1) are respectively arranged on both sides of the upper part of the roller sleeve base module (4), and the roller surface fixing pressing plates (3) are respectively connected and fixed with the roller sleeve base module (4) and the roller surface module (1) through a plurality of roller surface fixing bolts (2).

4. The roller structure of the roller press with embedded hard alloy studs as claimed in claim 2, wherein a positioning groove is respectively formed between the side of each roller sleeve base body module (4) far away from the first bulge (11) and the main shaft (5), and a pin shaft (7) is arranged in the positioning groove between the side and the main shaft.

5. The roller structure of the roller press embedded with the hard alloy studs as claimed in claim 1, wherein the number of the roller sleeve base modules (4) is 8, and the number of the roller surface modules (1) is 4-8.

6. The roller press roller structure of embedded hard alloy studs of any one of claims 1 to 5, wherein each roller face module (1) is provided with a plurality of rows or columns of embedded through holes, the hard alloy studs (9) are respectively embedded in the embedded through holes, the hard alloy studs (9) are flush with the bottoms of the embedded through holes, and the difference between the longest length and the shortest length of the hard alloy studs (9) exposed on the surface of the roller face module (1) is 5-10 mm.

7. Roller structure of a roller press with embedded carbide studs as claimed in claim 6, characterised in that the diameters of adjacent carbide studs (9) differ by no more than 5 mm.

8. Roller structure of roller press with embedded carbide studs according to claim 6, characterized in that the distance between adjacent carbide studs (9) is 20-40mm, and the distance between each carbide stud (9) and the adjacent peripheral carbide studs (9) is different.

9. Roller structure of roller press with embedded carbide studs as claimed in claim 6, characterized in that the carbide studs (9) have a length of 40-55mm and a diameter of 10-25 mm.

Technical Field

The invention belongs to the technical field of crushing equipment, and particularly relates to a roller structure of a roller press embedded with hard alloy studs.

Background

The roller of the roller press is a core part of the roller press, the roller is in direct contact with and crushes materials by means of high pressure, the equipment is widely applied to the process conditions of crushing various ores and cement, particularly the roller embedded with hard alloy studs has long service life and better crushing effect, but the roller still has the following various problems in the application process:

1. the roller sleeve structure problem. The roller sleeve of the roller press is in a circular ring shape, is assembled with the roller shaft in an interference fit mode, and can be detached from the roller shaft in a heating mode after the surface of the roller sleeve is abraded, so that the roller sleeve can be replaced independently. Then, special equipment is needed for heating and disassembling, generally, only a professional manufacturer has the condition of disassembling and replacing the roller sleeve, and a production operation field does not have the condition of replacing the roller sleeve.

2. The roller surface structure problem. At present, the roller surface embedded with the hard alloy stud has long service life, but the manufacturing process is complex, the material cost is highest, the maintenance difficulty is higher, and particularly, the hard alloy stud embedded in the roller surface is easy to break and fall off due to overload impact in work, so that the roller surface is abnormally damaged, and the whole service life of the roller surface is shortened.

If the phenomena of local damage, falling of hard alloy studs and the like occur, the wear resistance of the roller surface is greatly reduced, a material cushion cannot be formed between the hard alloy studs, and only the material cushion can be directly worn by the roller sleeve base material (the hardness of the general roller surface base material is HRC40-50, the hardness of the studs is more than HRA85, the wear resistance of the roller surface base material is far inferior to that of the studs, if the studs fall off, the roller surface is quickly worn and sunken, even the root of the peripheral studs cannot be fixed and fall off passively, pits can be enlarged, the effect of extruding materials by the roller press can be greatly reduced due to continuous spreading, the yield of equipment is rapidly reduced), and if the situation occurs, the roller surface cannot be completely repaired to the optimal state in a working site, the service life is greatly reduced, and due to inconsistent wear, the wear of other intact parts can be slower, the wear of the damaged parts is extremely fast, and once the wear of the, the whole roller can be irregularly shaped and is not a complete circle any more, so that the yield is reduced, the operation is unstable, the roller needs to be scrapped and replaced, and a part of the roller is damaged, so that the service life of the whole roller is influenced.

In addition, most stud roller surfaces at present, the diameter and the length of the adopted studs are uniform sizes, so that when two rollers of a roller press rotate relatively to extrude and crush, part of materials slide in extrusion due to overlarge pressure, and cannot be crushed by being bitten by the two rollers, the efficiency of extrusion and crushing of the rollers is reduced due to the part of sliding materials, and a large amount of heat is generated due to sliding, so that negative effects are brought to a mechanical structure. Meanwhile, the arrangement positions of the hard alloy studs are simple, and the distances between the adjacent hard alloy studs are consistent, so that certain concentrated stress can be generated on the stress of the roller sleeve base material, the rapid fatigue of metal materials is formed, the mechanical property is reduced, the roller surface cracks and layers and other phenomena occur, the studs fall off abnormally, and the service life of the roller surface is influenced.

3. The waste roller sleeve is treated. Once the roller surface is seriously damaged and cannot be used, the roller sleeve which is widely used at present must be disassembled and replaced, and the replaced old roller sleeve cannot be treated as scrap steel because the roller surface also contains partial hard alloy materials, and the hard alloy materials must be removed. The current way is to need carry out artifical carbon arc gouging and will inlay the mode that melts the roller shell substrate with the heating at the stud on roller shell surface and get rid of remaining tungsten carbide stud, carbon arc gouging process can produce great dust pollution, need use more carbon-point consumptive material, can carry out recovery processing with the roller shell substrate according to the scrap steel after finishing all handling the roller face stud, the degree of difficulty of the old and useless roller shell processing of inlaying the stud is great, recovery cost is higher, easy recoverability is relatively poor.

Disclosure of Invention

Aiming at the defects in the background technology, the invention provides a roller structure of a roller press embedded with hard alloy studs, wherein a roller sleeve structure and a roller surface structure are arranged in a blocking manner, can be locally replaced when the roller surface or the roller sleeve at a certain position is damaged and needs to be maintained, improves the efficiency of field maintenance and replacement of worn parts of the roller press, avoids unnecessary loss of labor, time and economy caused by disassembly, assembly and transportation of a roller system of the roller press, reduces the use cost of a user, meanwhile, the arrangement mode of the hard alloy studs on the roller surface structure can improve the occlusion effect of materials, reduce the sliding displacement of the materials in the roller surface extrusion process, and improve the high-pressure crushing efficiency.

The technical scheme for solving the technical problem of the invention is as follows:

the invention relates to a roller structure of a roller press embedded with hard alloy studs, which comprises a main shaft, a roller sleeve structure and a roller surface structure, and is characterized in that the roller sleeve structure is a circular structure which is matched with the main shaft and is detachably connected with the main shaft, and comprises a plurality of roller sleeve base body modules which are uniformly arranged along the circumference of the main shaft; the roll surface structure is a circular ring-shaped structure which is matched with the roll sleeve structure and is detachably connected with the roll sleeve structure, the roll surface structure comprises a plurality of roll surface modules which are uniformly arranged along the circumference of the roll sleeve structure, and a plurality of hard alloy studs are uniformly embedded on each roll surface module.

As a further improvement of the technical scheme of the invention, one side of the main shaft is provided with a circle of bulges and an integral clamping groove is formed; the bottom of one side of the roller sleeve base body module is provided with a first bulge matched with the integral clamping groove and clamped into the integral clamping groove, the other side of the roller sleeve base body module is provided with a base body pressing plate matched with the main shaft and the roller sleeve base body module, and the base body pressing plate is respectively connected and fixed with the main shaft and the roller sleeve base body module through a plurality of base body fixing bolts.

As a further improvement of the technical scheme of the invention, the two sides of the upper part of the roller sleeve base body module and the two sides of the roller surface module are respectively provided with a roller surface fixing pressing plate matched with the roller surface fixing pressing plate, and the roller surface fixing pressing plates are respectively connected and fixed with the roller sleeve base body module and the roller surface module through a plurality of roller surface fixing bolts. Furthermore, the upper part of the roller sleeve base body module and the lower part of the roller surface module can be respectively provided with a clamping groove, the inner side of the roller surface fixing pressing plate can be provided with a bulge matched with the two clamping grooves, and the two bulges of the roller surface fixing pressing plate are respectively clamped into the clamping grooves on the upper part of the roller sleeve base body module and the lower part of the roller surface module and are connected and fixed through a roller surface fixing bolt.

As a further improvement of the technical scheme of the invention, positioning grooves are respectively and correspondingly formed between the side, away from the first bulge, of each roller sleeve base body module and the main shaft, and pin shafts are installed in the positioning grooves between the roller sleeve base body module and the main shaft.

As a further improvement of the technical scheme of the invention, the roll surface fixing bolt and the matrix fixing bolt are 10.9-grade high-strength bolts.

As a further improvement of the technical scheme of the invention, the number of the roller sleeve base modules is 8, and the number of the roller surface modules is 4-8.

As a further improvement of the technical scheme of the invention, each roll surface module is provided with a plurality of rows or columns of embedded through holes, the hard alloy studs are respectively embedded in the embedded through holes, the hard alloy studs are flush with the bottoms of the embedded through holes, and the difference between the longest length and the shortest length of the hard alloy studs exposed on the surface of the roll surface module is 5-10 mm.

As a further improvement of the technical scheme of the invention, the diameters of the adjacent hard alloy studs have a difference of not more than 5 mm;

as a further improvement of the technical scheme of the invention, the distance between adjacent hard alloy studs is 20-40mm, and the distance between each hard alloy stud and the adjacent peripheral hard alloy studs is different.

As a further improvement of the technical scheme of the invention, the length of the hard alloy stud is 40-55mm, and the diameter of the hard alloy stud is 10-25 mm.

When the roller sleeve base body module positioning device is applied, the first bulges of the roller sleeve base body modules are clamped into the integral clamping grooves of the main shaft, then the roller sleeve base body modules are placed in the positioning grooves corresponding to the main shaft and the roller sleeve base body modules through the pin shafts, the roller sleeve base body modules are positioned on the main shaft, and then the roller sleeve base body modules and the main shaft are fixed through the base body pressing plates and the base body fixing bolts to form a roller sleeve structure; and then arranging the roll surface module outside the roll sleeve structure and connecting and fixing the roll surface module and the roll sleeve base body module at two sides through a roll surface fixing pressure plate and roll surface fixing bolts. When a certain part of the roller structure is damaged and needs maintenance, the corresponding roller surface fixing bolt, the roller surface fixing pressing plate and the like are removed, and local replacement can be performed.

Compared with the prior art, the roller structure of the roller press embedded with the hard alloy stud is novel in design and reasonable in structure, and has the following advantages:

1. the roller sleeve structure can realize the replacement of the roller sleeve at any time and any place, does not need to integrally disassemble the whole roller system assembly, does not need special large equipment for integrally disassembling and assembling the roller sleeve, can replace the roller sleeve on the use site by a common tool, adopts a split combined structure, comprises 8-segment fan-shaped roller sleeve base body modules and a specially designed matching structure to form the whole annular working roller sleeve, and can independently replace each part. Compared with the roller sleeve replacing methods of all the roller presses, the roller sleeve structure can greatly shorten the replacing time, and meanwhile, the parts can be selectively replaced according to the abrasion and damage conditions, so that the maintenance cost is reduced.

2. The roller surface structure adopts a sectional type modular structure, the roller surface is not an integral body any more, but is equally divided into 4-8 sections, and the roller surface is fixed with the roller sleeve base material in a connecting mode of a special clamping groove and a bolt. Therefore, when local damage occurs, the damaged roller surface can be partially replaced through the bolt disassembly and assembly conveniently, the service life of the whole roller can be greatly prolonged, and the replacement operation can be performed conveniently and quickly on a working site.

Meanwhile, the sizes and the arrangement modes of the hard alloy studs on the roller surface module are different from those of the conventional stud roller surface, and hard alloy studs with different diameters and lengths are adopted to form exposed height differentiation, so that the studs with different heights can directly contact with materials when the roller surface extrudes the materials, the sliding probability of the materials when contacting with the roller surface is reduced, the material carrying performance of the roller surface is improved, the crushing efficiency is improved, and the machine-hour yield of the roller press is improved.

In addition, the roller surface module adopts a non-uniform distribution mode on the arrangement mode of the hard alloy studs, namely the distance between each hard alloy stud and the adjacent peripheral hard alloy studs is different, and the stress performance of the hard alloy studs and the roller sleeve can be improved, stress concentration is avoided, and fatigue damage of the metal material of the roller sleeve is delayed through the non-uniform arrangement of the hard alloy studs.

3. For the treatment of waste roller sleeves, the roller structure of the invention can carry out waste material treatment once the service life is reached, which is easier than the recovery mode of the existing mainstream products, the roller sleeve base module and the roller surface module can be respectively disassembled after the base body fixing bolt and the roller surface fixing bolt are disassembled, the roller sleeve base module is made of alloy steel, the roller sleeve base module can be directly treated according to waste steel, after the roller surface module is disassembled, the embedded hard alloy stud holes are through holes, the bottom of the stud is exposed, therefore, the roller surface module can be fixed by adopting a disassembling clamp, the studs are respectively pushed out of the embedded holes by a pressure ejector rod, the stud and the roller surface can be completely separated in a physical mode, after the stud is separated, the stud can be treated according to the waste hard alloy mode, the roller surface can be treated according to the waste steel mode, the treatment mode is adopted, the cost is lower, and the environment is not polluted, the hard alloy stud and the alloy steel roll surface are completely separated, and the recovery effect is good.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of a stainless steel frame with a cut-away side according to the present invention;

in the figure: 1-roll surface module; 2-fixing the bolt on the roll surface; 3-rolling a fixed pressing plate on the surface; 4-roller shell matrix module; 5-a main shaft; 6-base pressing plate; 7-a pin shaft; 8-base anchor bolts; 9-hard alloy stud; 10-an integral card slot; 11-first projection.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, the roller structure of the roller press embedded with the hard alloy stud of the invention comprises a main shaft 5, a roller sleeve structure and a roller surface structure, and is characterized in that the roller sleeve structure is a circular ring structure which is matched with the main shaft 5 and is detachably connected with the main shaft, and comprises a plurality of roller sleeve base modules 4 which are uniformly arranged along the circumference of the main shaft 5; the roll surface structure is a circular ring-shaped structure which is matched with the roll sleeve structure and is detachably connected with the roll sleeve structure, the roll surface structure comprises a plurality of roll surface modules 1 which are uniformly arranged along the circumference of the roll sleeve structure, and a plurality of hard alloy studs 9 are uniformly embedded on each roll surface module 1.

In the embodiment, the main shaft 5 is integrally machined by forged alloy steel, and one side of the main shaft is provided with a circle of bulges to form an integral clamping groove 10 for assembling with the roller sleeve base body module 4; the bottom of one side of the roller sleeve base body module 4 is provided with a first bulge 11 matched with the integral clamping groove 10 and clamped in the integral clamping groove 10, the other side of the roller sleeve base body module is provided with a base body pressing plate 6 matched with the main shaft 5 and the roller sleeve base body module 4, and the base body pressing plate 6 is respectively connected and fixed with the main shaft 5 and the roller sleeve base body module 4 through a plurality of base body fixing bolts 8; in this embodiment, a positioning groove is correspondingly formed between the side of each roller shell base body module 4 away from the first protrusion 11 and the main shaft 5, and a pin 7 is installed in the positioning groove between the two and used for positioning the roller shell base body module 4.

In this embodiment, the two sides of the upper portion of the roll shell base module 4 and the two sides of the roll surface module 1 are respectively provided with a roll surface fixing pressing plate 3 matched with the roll surface base module 4 and the roll surface module 1, and the roll surface fixing pressing plate 3 is respectively connected and fixed with the roll shell base module 4 and the roll surface module 1 through a plurality of roll surface fixing bolts 2. Further, the upper portion of roller shell base member module 4 and the lower part of roll surface module 1 still can set up the draw-in groove respectively, and roll surface stationary platen 3 inboard can set up the arch with these two draw-in groove looks adaptations, and two archs of this roll surface stationary platen 3 are blocked respectively in the draw-in groove of the upper portion of roller shell base member module 4 and the lower part of roll surface module 1 and are connected fixedly through roll surface fixed bolt 2, fix more firm like this.

In this embodiment, the roll surface fixing bolt 2 and the base fixing bolt 8 are both 10.9-level high-strength reamed hole bolts, so that accurate positioning among the roll surface module 1, the roll sleeve base module 4 and the main shaft 5 is ensured, and a large shearing force can be borne. In addition, the roller surface fixing bolt 2 and the base body fixing bolt 8 can adopt reliable mechanical locking structures, and are prevented from loosening and falling off in work.

In this embodiment, in order to facilitate the assembly of the roller structure, the number of the roller shell base modules 4 may be divided into 8 segments, and the number of the roller surface modules 1 may be divided into 4 to 8 segments, so as to facilitate the partial replacement during maintenance.

In this embodiment, each of the roll surface modules 1 is provided with a plurality of rows or columns of embedded through holes, the hard alloy studs 9 are respectively embedded in the embedded through holes, each hard alloy stud 9 is flush with the bottom of the embedded through hole, and the longest length and the shortest length of the hard alloy stud 9 exposed on the surface of the roll surface module 1 are 5-10mm related. In order to further ensure the effect of the roller structure during operation, in this embodiment, the length of the cemented carbide studs 9 is 40-55mm, the diameter is 10-25mm, the difference between the diameters of adjacent cemented carbide studs 9 is not more than 5mm, the distance between adjacent cemented carbide studs 9 is 20-40mm, and the distance between each cemented carbide stud and the adjacent cemented carbide studs at the periphery is different. As shown in fig. 3, taking one cemented carbide stud 9 and four cemented carbide studs 9 around it as an example, the five cemented carbide studs are respectively composed of 9A, 9B, 9C, 9D, 9E, the cemented carbide stud 9A having a diameter of 25mm, the cemented carbide stud 9B having a diameter of 20mm, the cemented carbide stud 9C having a diameter of 15mm, the cemented carbide stud 9D having a diameter of 18mm, and the cemented carbide stud 9E having a diameter of 22mm, the hard alloy studs adjacent to the hard alloy stud 9C are respectively 9A, 9B, 9D and 9E, the distance between the hard alloy stud 9C and the center of the hard alloy stud 9A is 35mm, the distance between the hard alloy stud 9C and the center of the hard alloy stud 9B is 28mm, the distance between the hard alloy stud 9C and the center of the hard alloy stud 9D is 30mm, and the distance between the hard alloy stud 9C and the center of the hard alloy stud 9E is 32 mm. The arrangement mode of the hard alloy studs 9 can effectively improve the crushing effect of the roller press.

The roller structure of the roller press embedded with the hard alloy studs can effectively improve the efficiency of field maintenance and replacement of worn parts of the roller press by production units, avoids unnecessary loss in labor, time and economy caused by disassembly, assembly and transportation of roller systems of the roller press, and reduces the use cost of users; the arrangement mode of the structural carbide stud of roll surface can improve the interlock effect of material, reduces the slip displacement of material in roll surface extrusion process, has improved the broken efficiency of high pressure, simultaneously, also conveniently retrieves separation roller shell substrate and carbide stud, reduces the degree of difficulty, the treatment cost of old and useless material processing and the waste gas smoke and dust pollution because of disassembling the stud and causing by a wide margin.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

The present invention is not described in detail, but is known to those skilled in the art.