阅读说明：本技术 一种智能环保锻造成型设备 (Intelligent environment-friendly forging forming equipment ) 是由 黄发善 罗梅华 于 2020-05-26 设计创作，主要内容包括：本发明公开了一种智能环保锻造成型设备,包括机架,机架前面通过螺钉固定有红冲组件,红冲组件左侧下方设有控制箱,控制箱顶部通过螺钉与机架固定,机架右侧设有工件输送装置组件,工件输送装置组件上方设有上下料组件,上下料组件通过螺钉固定在红冲组件上,工件输送装置组件后方设有中频加热炉组件,中频加热炉组件与工件输送装置组件之间设有滑槽装置,滑槽装置分别连接中频加热炉组件和工件输送装置组件,滑槽装置左侧设有红外温控检测探头,红外温控检测探头通过螺钉固定在机架上；本一种智能环保锻造成型设备具有能实现自动上下料、智能加热、节省材料、节省能源、节省时间、节省人力与空间、环保无噪音、速度快,自动化程度高的优点。(The invention discloses intelligent environment-friendly forging forming equipment, which comprises a rack, wherein a red punching assembly is fixed in front of the rack through screws, a control box is arranged below the left side of the red punching assembly, the top of the control box is fixed with the rack through screws, a workpiece conveying device assembly is arranged on the right side of the rack, a feeding and discharging assembly is arranged above the workpiece conveying device assembly and is fixed on the red punching assembly through screws, a medium-frequency heating furnace assembly is arranged behind the workpiece conveying device assembly, a chute device is arranged between the medium-frequency heating furnace assembly and the workpiece conveying device assembly and is respectively connected with the medium-frequency heating furnace assembly and the workpiece conveying device assembly, an infrared temperature control detection probe is arranged on the left side of the chute device, and the infrared temperature control detection probe is fixed; this intelligence environmental protection forges former has can realize automatic unloading, intelligent heating, material saving, the energy can be saved, save time, use manpower sparingly and space, the environmental protection is noiselessness, fast, advantage that degree of automation is high.)

1. The utility model provides an intelligence environmental protection forging equipment which characterized in that: comprises a frame (1), a red punching component (7) is fixed in front of the frame (1) through a screw, a control box (56) is arranged below the left side of the red punching component (7), the top of the control box (56) is fixed with the frame (1) through a screw, a workpiece conveying device component (5) is arranged on the right side of the frame, a feeding and discharging component (6) is arranged above the workpiece conveying device component (5), the feeding and discharging component (6) is fixed on the red punching component (7) through a screw, an intermediate frequency heating furnace component (3) is arranged behind the feeding and discharging component (6), a chute device (4) is arranged between the intermediate frequency heating furnace component (3) and the workpiece conveying device component (5), the chute device (4) is respectively connected with the intermediate frequency heating furnace component (3) and the workpiece conveying device component (5), and an infrared temperature control probe (57) is arranged on the left side of the chute, infrared control by temperature change test probe (57) are passed through the fix with screw in frame (1), infrared control by temperature change test probe (57) below is equipped with accumulator (58), accumulator (58) are passed through the fix with screw in frame (1), chute device (4) is connected at accumulator (58) top, intermediate frequency heating furnace subassembly (3) rear is equipped with goes up unloading subassembly (2) on the lifting machine, goes up unloading subassembly (2) on the lifting machine and passes through the fix with screw in frame (1), unloading subassembly (2) on the lifting machine is connected in intermediate frequency heating furnace subassembly (3), there is hydraulic pressure station subassembly (10) frame (1) inboard bottom rear through the fix with screw, hydraulic pressure station subassembly (10) the place ahead is equipped with stirring ink jet set subassembly (9), stirring ink jet set subassembly (9) the place ahead is equipped with proportion valve control module (8), stirring ink jet set subassembly (9) and proportion valve control module (8) all pass through the fix with screw in frame (1) The above.

2. The intelligent environment-friendly forging forming device as claimed in claim 1, wherein: unloading subassembly (2) are gone up to the lifting machine includes hopper, board-like lifting structure, chain linear transmission revolution mechanic, the straight material pushing structure of cylinder, the hopper passes through the fix with screw on the lifting machine and goes up unloading subassembly (2) top right side, the hopper left side is equipped with board-like lifting structure, board-like lifting structure passes through the fix with screw on the lifting machine and goes up unloading subassembly (2), unloading subassembly (2) the right side has the straight material pushing structure of cylinder through the fix with screw on the lifting machine, the straight material pushing structure of cylinder and board-like lifting structure between be equipped with chain linear transmission revolution mechanic, the straight material pushing structure of cylinder and board-like lifting structure are connected respectively to the straight line transmission.

3. The intelligent environment-friendly forging forming device as claimed in claim 1, wherein: the workpiece conveying device assembly (5) comprises a conveying cylinder (11), a guide seat (12), a movable sliding block (14), a linear guide rail a (15), a rear side plate, a magnet plate, a reset cylinder (20), a speed reducer a (17), a servo motor a (16), a linear guide rail b (21), a limiting cylinder (22), a front side plate, a feeding manipulator assembly (13), a front limiting block (23), a rack (19) and a gear shaft, wherein the front side plate is arranged in front of the rear side plate, the front side plate and the rear side plate are fixed through a fixing rod, the front limiting block (23) is fixed above the front left side of the front side plate through a screw, the limiting block (23) is arranged on the right side of the front limiting block (23), the linear guide rail b (21) is arranged below the limiting block (23), the linear guide rail b (21) is slidably mounted on the front side plate, the limiting cylinder (22) is arranged above, the device comprises a front side plate, a limiting cylinder (22), a linear guide rail b (21), a reset cylinder (20), a speed reducer a (17), a servo motor a (16), a gear shaft, a guide seat (12), a conveying cylinder (11), a sliding groove, a feeding manipulator assembly (13), a conveying cylinder, a sliding groove and a conveying manipulator assembly (11), wherein the limiting cylinder (22) is fixed on the front side plate through screws, the reset cylinder (20) is fixed on the left side of the front side plate through screws, the speed reducer a (17) is fixed on the front side plate at the bottom of the front side plate through screws, the servo motor a (16) is fixed in front of the speed reducer a (17) through screws, the gear shaft is fixed in rear of the speed reducer a (17), the guide seat (12) is correspondingly arranged on the left side of the, feeding manipulator subassembly (13) are through slidable mounting in the sliding tray, feeding manipulator subassembly (13) right side is equipped with linear guide a (15), linear guide a (15) are installed on the sliding tray through sliding connection, the preceding left and right sides of preceding curb plate and the posterior lateral plate left and right sides all have the magnet board through the fix with screw, all set up threaded hole on the magnet board.

4. The intelligent environment-friendly forging forming device as claimed in claim 1, wherein: go up unloading subassembly (6) and include: a mounting seat (25), a servo motor b (26), a speed reducer b (27), a linear guide rail c (28), a gear (29), a rack plate (30), a material receiving bracket (31) and a material receiving sliding ring (32), a speed reducer b (27) is fixedly arranged on the surface of the lower end of the servo motor b (26) through screws, the bottom of the speed reducer b (27) is fixed with a mounting seat (25) through a screw, a gear (29) is fixed on the mounting seat (25) through a bearing, a rack plate (30) is arranged behind the gear (29), the rack plate (30) is fixed on the mounting seat (25) through a sliding groove, the bottom of the right side of the mounting seat (25) is fixed with a linear guide rail c (28) through a screw, the left end of the linear guide rail c (28) is movably sleeved with a material receiving bracket (31) through a bracket, the upper end surface of the material receiving bracket (31) is fixedly provided with a material receiving sliding ring (32) through welding.

5. The intelligent environment-friendly forging forming device as claimed in claim 1, wherein: the red punching component (7) comprises: the die comprises a hydraulic oil cylinder a (33), an upper die plate (34), a sliding assembly a (35), a sliding assembly b (36), a core pulling assembly a (37), a core pulling assembly b (38), a die fixing plate (39), an air cylinder (40), an upper die ejector plate (41), a spring (42), an upper die frame (43), an upper die core (44), a lower die core (45), a piston rod connecting plate (48), a slider copper sleeve (49), a slider support (50) and a guide sleeve die fixing plate (51), wherein the upper die plate (34) is arranged below the hydraulic oil cylinder a (33), a piston rod connecting plate (48) is arranged below the upper die plate (34), a movable assembly a is arranged below the piston rod connecting plate (48), the sliding assembly b (36) is arranged at the bottom of the sliding assembly a (35), the die fixing plate (39) is arranged below the sliding assembly, and the core pulling assembly b (, a core-pulling component a (37) is arranged in the middle of the right side of the core-pulling component, the piston rod connecting plate (48) is fixed between the upper machine plate (34) and the sliding component a (35) through sleeving, a sliding block copper sleeve (49) is fixed at the bottom of the piston rod connecting plate (48) through a screw, the middle of the lower part of the piston rod connecting plate (48) is provided with a cylinder (40), the bottom of the cylinder (40) is fixed on an upper die ejector plate (41) through a screw, an upper mold frame (43) is connected to the outer side of the upper mold core (44) in a sliding manner, a mold fixing plate (39) is arranged at the bottom of the upper mold frame (43), the guide sleeve mould fixing plate (51) is arranged on the mould fixing plate (39), a spring (42) is arranged below the upper die ejector plate (41), an upper die core (44) is arranged below the spring (42), and a lower die core (45) is arranged below the upper die core (44).

6. The intelligent environment-friendly forging forming device as claimed in claim 1, wherein: the control box is characterized in that a controller (60) is arranged above the inside of the control box (56), a network interface (59) is arranged below the controller (60), and the controller (60) and the network interface (59) are respectively fixed on the inner wall of the control box (56).

7. The intelligent environment-friendly forging forming device as claimed in claim 5, wherein: the core pulling component b (38) comprises: the hydraulic oil cylinder is characterized by comprising a hydraulic oil cylinder b (52), a pushing sliding block (53) and a punch (54), wherein the pushing sliding block (53) is fixed on the right side of the hydraulic oil cylinder through sleeving, and the punch (54) is fixed on the right side of the pushing sliding block (53) through threads.

Technical Field

The invention relates to the technical field of forging, in particular to intelligent environment-friendly forging forming equipment.

Background

Forging is a processing method which utilizes forging machinery to apply pressure on a metal blank to enable the metal blank to generate plastic deformation so as to obtain a forging with certain mechanical property, certain shape and certain size, and one of two major components of forging is adopted. The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because the complete metal streamline is preserved, the mechanical property of the forging is generally superior to that of a casting made of the same material.

The red punching process is one of forging, and the specific processing method of the current red punching process is that after the brass bar is heated to red, the temperature is about 680-730 ℃, and the brass bar is manually or semi-automatically placed into a hot punching die of a punch press for one-time extrusion forming. In the conventional daily production process, each process of the red punching equipment is not compactly connected, a large number of pieces of equipment are needed, the occupied area of the equipment is large, a conveying line is long, the red punching quality is unstable, chips and fins are easily generated on workpieces, the quality control precision is low, each piece of equipment needs to be operated by a special person, the labor cost is high, and the production efficiency is low.

Disclosure of Invention

The invention aims to provide intelligent environment-friendly forging forming equipment which has the advantages of automatic feeding and discharging, intelligent heating, material saving, energy saving, time saving, manpower and space saving, environmental protection, no noise, high speed and high automation degree, and solves the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent environment-friendly forging forming device comprises a rack, wherein a red punching component is fixed in front of the rack through screws, a control box is arranged below the left side of the red punching component, the top of the control box is fixed with the rack through screws, a workpiece conveying device component is arranged on the right side of the rack, a feeding and discharging component is arranged above the workpiece conveying device component and is fixed on the red punching component through screws, a medium-frequency heating furnace component is arranged behind the workpiece conveying device component, a chute device is arranged between the medium-frequency heating furnace component and the workpiece conveying device component and is respectively connected with the medium-frequency heating furnace component and the workpiece conveying device component, an infrared temperature control detection probe is arranged on the left side of the chute device and is fixed on the rack through screws, a recovery tank is arranged below the infrared temperature control detection probe, the improved automatic ink jet stirring device is characterized in that the recovery tank is fixed on the frame through screws, the top of the recovery tank is connected with the chute device, a feeding and discharging assembly of the hoister is arranged at the rear of the intermediate-frequency heating furnace assembly, the feeding and discharging assembly of the hoister is fixed on the frame through screws, a hydraulic station assembly is fixed at the rear of the bottom of the inner side of the frame through screws, a stirring ink jet device assembly is arranged in front of the hydraulic station assembly, a proportional valve control module is arranged in front of the stirring ink jet device assembly, and the stirring ink jet device assembly and the proportional valve control module are both fixed on the frame through screws.

Preferably, the feeding and discharging assembly of the elevator comprises a hopper, a plate-type lifting structure, a chain type linear transmission rotating structure and a cylinder linear material pushing structure, the hopper is fixed on the top right side of the feeding and discharging assembly of the elevator through screws, the plate-type lifting structure is arranged on the left side of the hopper, the plate-type lifting structure is fixed on the feeding and discharging assembly of the elevator through screws, the cylinder linear material pushing structure is fixed on the right side of the feeding and discharging assembly of the elevator through screws, the chain type linear transmission rotating structure is arranged between the cylinder linear material pushing structure and the plate-type lifting structure, and the chain type linear transmission rotating structure is connected with the cylinder linear material.

Preferably, the workpiece conveying device assembly comprises a conveying cylinder, a guide seat, a movable sliding block, a linear guide rail a, a rear side plate, a magnet plate, a reset cylinder, a speed reducer a, a servo motor a, a linear guide rail b, a limit cylinder, a front side plate, a feeding manipulator assembly, a front limit block, a rack and a gear shaft, wherein the front side plate is arranged in front of the rear side plate, the front side plate and the rear side plate are fixed through a fixing rod, the front limit block is fixed above the front left side of the front side plate through a screw, the limit block is arranged on the right side of the front limit block, the linear guide rail b is arranged below the limit block, the linear guide rail b is slidably mounted on the front side plate, the limit cylinder is arranged above the linear guide rail b, the limit cylinder is fixed on the front side plate through a screw, the reset cylinder is arranged on the right side of the, the bottom of the front side plate is fixed with a speed reducer a through screws, the front of the speed reducer a is fixed with a servo motor a through screws, the rear of the speed reducer a is fixed with a gear shaft through sleeving, the left side of the rear side plate surface is provided with a guide seat corresponding to the linear guide rail b, the guide seat is fixed on the rear side plate through screws, the rear side plate is fixed with a conveying cylinder through screws, the guide seat is provided with an opening at the position corresponding to the conveying cylinder, a sliding groove is arranged at the bottom between the front side plate and the rear side plate, a feeding manipulator assembly is arranged between the front side plate and the rear side plate and is slidably mounted in the sliding groove, the linear guide rail a is arranged on the right side of the feeding manipulator assembly and is slidably connected with the sliding groove, and the left and right sides of the front side plate and the left and right sides of the rear side plate are, threaded holes are formed in the magnet plate.

Preferably, the feeding and discharging assembly comprises: mount pad, servo motor b, speed reducer b, linear guide c, gear, rack plate, connect the material bracket and connect the material sliding ring, servo motor b lower extreme surface is equipped with speed reducer b through the screw fixation, speed reducer b bottom has the mount pad through the screw fixation, the mount pad has the gear through the bearing is fixed, the gear is equipped with the rack plate at the back, the rack plate passes through the spout to be fixed on the mount pad, and mount pad right side bottom has linear guide c through the screw fixation, linear guide c left end is equipped with through support activity suit and connects the material bracket, it is equipped with through welded fastening and connects the material sliding ring to connect material bracket upper end surface.

Preferably, the red punching component comprises: the die comprises a hydraulic oil cylinder a, an upper machine plate, a sliding assembly a, a sliding assembly b, a core pulling assembly a, a core pulling assembly b, a die fixing plate, an air cylinder, an upper die ejector plate, a spring, an upper die frame, an upper die core, a lower die core, a piston rod connecting plate, a slider copper sleeve, a slider bracket and a guide sleeve die fixing plate, wherein the upper machine plate is arranged below the hydraulic oil cylinder a, the piston rod connecting plate is arranged below the upper machine plate, a movable assembly a is arranged below the piston rod connecting plate, the sliding assembly b is arranged at the bottom of the sliding assembly a, the die fixing plate is arranged below the sliding assembly, the core pulling assembly b is arranged above the right side of the die fixing plate, the core pulling assembly a is arranged in the middle of the right side of the core pulling assembly, the piston rod, the improved die comprises a piston rod connecting plate, and is characterized in that a cylinder is arranged in the middle of the lower portion of the piston rod connecting plate, the bottom of the cylinder is fixed on an upper die ejector plate through a screw, an upper die frame is connected to the outer side of the upper die core in a sliding mode, a die fixing plate is arranged at the bottom of the upper die frame, a guide sleeve die fixing plate is installed on the die fixing plate, a spring is arranged below the upper die ejector plate, an upper die core is arranged below the.

Preferably, a controller is arranged above the inside of the control box, a network interface is arranged below the controller, and the controller and the network interface are respectively fixed on the inner wall of the control box.

Preferably, the core back assembly b includes: the hydraulic cylinder b, the pushing sliding block and the punch are fixed on the right side of the hydraulic cylinder through sleeving, and the punch is fixed on the right side of the pushing sliding block through threads. Compared with the prior art, the invention has the following beneficial effects:

1. this forming equipment is forged in intelligence environmental protection adopts vertical from top to bottom compound die processing structure full-automatic intelligence environmental protection to forge forming equipment, degree of automation is high, panel operation is multiple functional, each part is arranged compactly, occupation space is little, the production process can be adjusted at any time, no matter be speed, time or pressure, three direction automatic positioning is loosed core, the time that can control respectively to begin and return, can inching advance, retreat, inching pressure is little, speed is slow, ensure the accuracy, the production process can be adjusted at any time, no matter be speed, time or pressure.

2. This whole machine cooperation degree of automation of intelligence environmental protection forging former is high, goes up unloading of unloading subassembly automatic completion, and intelligent rate of heating is fast. Compared with the existing traditional process, the manual feeding and discharging step is omitted, the situation that the physical strength of operators is too tired due to complex working procedures is avoided, the potential safety hazard is reduced, the safety of the forging process is improved, the manual work is effectively reduced, one worker can control three machines, and the production efficiency is improved.

3. The intelligent environment-friendly forging forming equipment is good in continuity, when the feeding and discharging assembly feeds a blank, a part which is forged and formed is automatically taken out of the upper die assembly, the feeding and discharging time is shortened, continuous operation is free of pause, the production efficiency is greatly improved, the intelligent heating equipment adopts a real-time non-contact infrared temperature control detection system, and the blank heating temperature is accurately controlled in the whole process; different blank heating temperatures can be set according to the temperatures required by various metal forging process technologies, so that the optimal stamping and forging forming temperature is ensured, and the product quality is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an intelligent environment-friendly forging forming device of the present invention;

FIG. 2 is a schematic view of the back of a frame of an intelligent environment-friendly forging forming apparatus according to the present invention;

FIG. 3 is a schematic view of a workpiece conveying device assembly of the intelligent environment-friendly forging forming apparatus;

FIG. 4 is a schematic view of a workpiece conveying device assembly of the intelligent environment-friendly forging forming apparatus;

FIG. 5 is a sectional view of a red punching assembly of the intelligent environment-friendly forging forming device;

FIG. 6 is a schematic view of an entire red punching assembly of the intelligent environment-friendly forging forming apparatus according to the present invention;

FIG. 7 is a schematic view of a core pulling assembly b of the intelligent environment-friendly forging forming device;

FIG. 8 is a schematic view of a feeding and discharging assembly of the intelligent environment-friendly forging forming apparatus of the present invention;

FIG. 9 is a schematic view of a control box of an intelligent environment-friendly forging forming apparatus according to the present invention.

The figures are labeled as follows: 1 rack, 2 hoister loading and unloading assemblies, 3 intermediate frequency heating furnace assemblies, 4 chute devices, 5 workpiece conveying device assemblies, 6 loading and unloading assemblies, 7 red punching assemblies, 8 proportional valve control modules, 9 stirring ink jet device assemblies, 10 hydraulic station assemblies, 11 conveying cylinders, 12 guide seats, 13 feeding manipulator assemblies, 14 movable sliding blocks, 15 linear guide rails a, 16 servo motors a, 17 speed reducers a, 19 racks, 20 reset cylinders, 21 linear guide rails b, 22 limit cylinders, 23 limit blocks, 25 mounting seats, 26 servo motors b, 27 speed reducers b, 28 linear guide rails c, 29 gears, 30 rack plates, 31 material receiving brackets, 32 material receiving sliding rings, 33 hydraulic cylinders a, 34 loading plates, 35 sliding assemblies a, 36 sliding assemblies b, 37 core pulling assemblies a, 38 core pulling assemblies b, 39 die fixing plates, 40 cylinders, 41 upper die ejector plates, 42 spring ejector plates, 43 an upper die frame, 44 an upper die core, 45 a lower die core, 48 a piston rod connecting plate, 49 a slide block copper sleeve, 50 a slide block bracket, 51 a guide sleeve die fixing plate, 52 hydraulic oil cylinders b and 53 a pushing slide block, 54 a punch head, 56 a control box, 57 an infrared temperature control detection probe, 58 a recovery tank, 59 a network interface and 60 a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.