阅读说明：本技术 一种在线压包成型设备 (Online bag pressing and forming equipment ) 是由 贺良良 鲁建国 曾超 周伟弘 史保栓 赵增辉 于 2020-05-22 设计创作，主要内容包括：本发明公开了一种在线压包成型设备,包括小型液压机构、保压循环载具,一段保压循环流水线、二段保压循环流水线、三段保压循环流水线以及第一转弯流水线、第二转弯流水线、空载具、保压自锁载具,所述一段保压循环流水线通过第一转弯流水线连接三段保压循环流水线,所述三段保压循环流水线通过第二转弯流水线连接二段保压循环流水线,所述小型液压机构设置在一段保压循环流水线输料端,实现产品成型的标准化,保证产品压包成型效果一致,满足标准作业条件,提高产品质量。(The invention discloses online bag pressing forming equipment which comprises a small hydraulic mechanism, a pressure maintaining circulation carrier, a first pressure maintaining circulation assembly line, a second pressure maintaining circulation assembly line, a third pressure maintaining circulation assembly line, a first turning assembly line, a second turning assembly line, an empty carrier and a pressure maintaining self-locking carrier.)

1. The utility model provides an online pressure package former which characterized in that: the hydraulic pressure maintaining device comprises a small hydraulic mechanism (1), a pressure maintaining circulation carrier (2), a first pressure maintaining circulation assembly line (4), a second pressure maintaining circulation assembly line (6), a third pressure maintaining circulation assembly line (16), a first turning assembly line (5), a second turning assembly line (11), a no-load tool (12) and a pressure maintaining self-locking carrier (15);

the first pressure maintaining circulation assembly line (4) is connected with a third pressure maintaining circulation assembly line (16) through a first turning assembly line (5), and the third pressure maintaining circulation assembly line (16) is connected with a second pressure maintaining circulation assembly line (6) through a second turning assembly line (11);

the small hydraulic mechanism (1) is arranged at the material conveying end of the pressure maintaining circulation assembly line (4);

the unloading end of the two-section pressure maintaining circulation assembly line (6) is provided with an empty carrier conveying line (9) for conveying empty carriers (12), and the end part of the empty carrier conveying line (9) is provided with a transplanting assembly line (10) for conveying the empty carriers (12) to the small hydraulic mechanism (1).

2. The on-line bale-pressing forming device as claimed in claim 1, wherein: and a pushing and carrying device cylinder (14) used for pushing the pressure maintaining circulating carrying device (2) is arranged on one side of the small hydraulic mechanism (1).

3. The on-line bale-pressing forming device as claimed in claim 1, wherein: a carrier pushing cylinder (13) used for pushing the empty carrier (12) is arranged above the tail end of the transplanting assembly line (10).

4. The on-line bale-pressing forming device as claimed in claim 1, wherein: and a lifting support plate (7) is arranged above the conveying end of the no-load tool conveying line (9), and a lifting cylinder (8) is installed on the lifting support plate (7).

5. The on-line bale press forming apparatus of claim 4, wherein: the width of the lifting supporting plate (7) is smaller than that of a conveying track of the no-load tool conveying line (9).

6. The on-line bale-pressing forming device as claimed in claim 1, wherein: and a product (2) to be pressed is placed in the pressure maintaining circulating carrier (2) arranged in the small hydraulic mechanism (1).

7. An on-line bale pressing method for products, an on-line bale pressing forming device according to any one of claims 1-6, comprising the following specific steps:

s1: when the empty carrier moves to the small hydraulic mechanism, the empty carrier is at a material waiting position.

S2: after placing the carrier with the product, start small-size hydraulic pressure mechanism and begin to push down the carrier, compress to the pressurize position, pressurize circulation carrier auto-lock begins the pressurize.

S3: the carrier pushing cylinder pushes the pressure-maintaining carrier out of the small hydraulic mechanism and onto the No. 1 pressure-maintaining circulation assembly line on the assembly line.

S4: the pressure maintaining circulation carrier flows into the first turning assembly line at the tail end of one section of the pressure maintaining circulation assembly line.

S5: the pressure maintaining circulation carrier flows into the three-section pressure maintaining circulation assembly line at the tail end of the first turning assembly line.

S6: and the pressure maintaining circulation carrier flows into the second turning assembly line at the tail end of the three-section pressure maintaining circulation assembly line.

S7: and the pressure maintaining circulation carrier flows into the two-section pressure maintaining circulation assembly line at the tail end of the second turning assembly line.

S8: the pressure maintaining circulation carrier is arranged at the tail end of the two-section pressure maintaining circulation assembly line, the self-locking device is opened, and the product formed by pressure maintaining can be taken out at the moment.

S9: after the product is taken away, the pressure maintaining circulation carrier flows to the lifting tray, and the lifting cylinder moves the pressure maintaining circulation carrier to the no-load carrier conveying line.

S10: and the pressure maintaining circulating carrier flows into the first section of the transplanting assembly line at the tail end of the no-load tool conveying line.

S11: the pressure maintaining circulating carrier is conveyed to the small hydraulic mechanism on the transplanting assembly line.

Technical Field

The invention relates to the technical field of press-pack forming, in particular to online press-pack forming equipment.

Background

Products such as gauze products, belly pads, surgical towels and the like are fluffy after being folded, and need to be pressed and formed by a hydraulic press, so that the requirements of the back-end packaging process are met.

The existing bag pressing mode is that batch products are subjected to batch bag pressing through a large hydraulic machine, generally 4000-6000 pieces of bags are pressed for one time, pressure is maintained for more than 1.5 hours, and the products after the same batch of bags are pressed have different forming effects and a plurality of defective products, so that the defective products cannot meet the requirements of subsequent processing, and therefore an online bag pressing forming device is provided.

Disclosure of Invention

Technical problem to be solved

In order to overcome the defects in the prior art, the invention provides an online press-packing forming device, which solves the problems.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: an online bag pressing forming device comprises a small hydraulic mechanism, a pressure maintaining circulation carrier, a first pressure maintaining circulation assembly line, a second pressure maintaining circulation assembly line, a third pressure maintaining circulation assembly line, a first turning assembly line, a second turning assembly line, a no-load tool and a pressure maintaining self-locking carrier;

the first pressure maintaining circulation assembly line is connected with the third pressure maintaining circulation assembly line through a first turning assembly line, and the third pressure maintaining circulation assembly line is connected with the second pressure maintaining circulation assembly line through a second turning assembly line;

the small hydraulic mechanism is arranged at the material conveying end of a section of pressure maintaining circulating assembly line;

the unloading end of the two-section pressure maintaining circulating assembly line is provided with a no-load tool conveying line for conveying the empty tools, and the end part of the no-load tool conveying line is provided with a transplanting assembly line for conveying the empty tools to the small hydraulic mechanism.

Preferably, one side of the small hydraulic mechanism is provided with a pushing carrier cylinder for pushing the pressure maintaining circulating carrier.

Preferably, a carrier pushing cylinder for pushing the empty carrier is arranged above the tail end of the transplanting assembly line.

Preferably, a lifting support plate is arranged above the conveying end of the no-load tool conveying line, and a lifting cylinder is installed on the lifting support plate.

Preferably, the width of the lifting support plate is smaller than that of the conveying track of the empty carrier conveying line.

Preferably, a pressure maintaining circulating carrier arranged inside the small hydraulic mechanism is provided with a product waiting for being pressed.

A method for pressing and packing products on line comprises the following specific steps:

s1: when the empty carrier moves to the small hydraulic mechanism, the empty carrier is at a material waiting position.

S2: after placing the carrier with the product, start small-size hydraulic pressure mechanism and begin to push down the carrier, compress to the pressurize position, pressurize circulation carrier auto-lock begins the pressurize.

S3: the carrier pushing cylinder pushes the pressure-maintaining carrier out of the small hydraulic mechanism and onto the No. 1 pressure-maintaining circulation assembly line on the assembly line.

S4: the pressure maintaining circulation carrier flows into the first turning assembly line at the tail end of one section of the pressure maintaining circulation assembly line.

S5: the pressure maintaining circulation carrier flows into the three-section pressure maintaining circulation assembly line at the tail end of the first turning assembly line.

S6: and the pressure maintaining circulation carrier flows into the second turning assembly line at the tail end of the three-section pressure maintaining circulation assembly line.

S7: and the pressure maintaining circulation carrier flows into the two-section pressure maintaining circulation assembly line at the tail end of the second turning assembly line.

S8: the pressure maintaining circulation carrier is arranged at the tail end of the two-section pressure maintaining circulation assembly line, the self-locking device is opened, and the product formed by pressure maintaining can be taken out at the moment.

S9: after the product is taken away, the pressure maintaining circulation carrier flows to the lifting tray, and the lifting cylinder moves the pressure maintaining circulation carrier to the no-load carrier conveying line.

S10: and the pressure maintaining circulating carrier flows into the first section of the transplanting assembly line at the tail end of the no-load tool conveying line.

S11: the pressure maintaining circulating carrier is conveyed to the small hydraulic mechanism on the transplanting assembly line.

(III) advantageous effects

The invention provides an online bag pressing and forming device. The method has the following beneficial effects:

1. realize gauze piece, belly pad surgical towel product on-line pressure package shaping, improve production efficiency.

2. The standardization of product molding is realized, the consistency of product press-packaging molding effect is ensured, the standard operation condition is met, and the product quality is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the unloaded tool of the present invention;

fig. 3 is a schematic view of a compact press mechanism of the present invention.

In the figure: 1. a small hydraulic mechanism; 2. a pressure maintaining circulating carrier; 3. waiting for pressing the packaged product; 4. a pressure maintaining circulation production line; 5. a first turning assembly line; 6. a two-stage pressure maintaining circulation production line; 7. lifting the supporting plate; 8. a lifting cylinder; 9. an empty tool conveying line; 10. a transplanting assembly line; 11. a second turning assembly line; 12. an empty carrier; 13. the carrier pushes the air cylinder; 14. a carrier pushing cylinder; 15. a pressure maintaining self-locking carrier; 16. and (5) three sections of pressure maintaining circulation flow lines.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: an online bag pressing forming device is characterized in that a specially-made small hydraulic mechanism 1 is installed at a feed inlet at the front section of the device, a pressure maintaining circulation carrier 2 is used for performing pressure maintaining circulation on a production line, a turning production line is installed at the tail part and the head part of two sections of belt lines in the two sections of pressure maintaining circulation production lines, so that the pressure maintaining carriers can be conveniently changed, a lifting supporting plate 7 is installed on a lifting cylinder 8, the lifting cylinder 8 enables a carrier with a taken product to move to an empty carrier conveying line 9, the empty carrier conveying line 9 enables an empty carrier 12 to move to the first section of a transplanting production line 10, the transplanting production line 10 conveys the empty carrier 12 to a hydraulic machine position, a carrier pushing cylinder 14 is installed at the front end of the small hydraulic mechanism 1, and the carrier in a bag pressing state is pushed out;