阅读说明：本技术 一种润滑油在线监测的方法 (Method for on-line monitoring of lubricating oil ) 是由 薛继旭 刘会峰 刘林 冯宇 于 2020-06-03 设计创作，主要内容包括：本发明公开了一种润滑油在线监测的方法,基于油品的理化和污染数据进行可测性分析,并通过相关的诊断规则建立润滑油的在线监测系统,分别采用粘度、水分和污染作为对应上述数据的可测特征,本发明采用模块化设计,通过下位机单元、油路循环单元、数据通讯单元、上位机单元组成润滑油的在线监测系统,实时监测油液的工况与磨损状况,能及时发现早期故障征兆,便于采取相应的措施以防止重大事故的发生；通过数据通讯单元完成油液在线监测的数据传输,将采集到的数据与标准数据库中的数据进行比对,通过诊断规则对数据信号进行诊断、处理,从而对润滑油品质进行实时的监测,提高了润滑油的监测效率和准确度。(The invention discloses a method for on-line monitoring lubricating oil, which is characterized in that testability analysis is carried out based on physicochemical and pollution data of oil products, an on-line monitoring system of the lubricating oil is established through related diagnostic rules, and viscosity, moisture and pollution are respectively adopted as measurable characteristics corresponding to the data; data transmission of oil on-line monitoring is completed through the data communication unit, collected data are compared with data in a standard database, and data signals are diagnosed and processed through a diagnosis rule, so that the quality of lubricating oil is monitored in real time, and the monitoring efficiency and accuracy of the lubricating oil are improved.)

1. A method for on-line monitoring of lubricating oil is characterized by comprising the following steps:

firstly, performing testability analysis based on physicochemical and pollution data of an oil product, establishing an online monitoring system of lubricating oil through related diagnostic rules, and respectively adopting viscosity, moisture and pollution as testable characteristics corresponding to the data;

step two, establishing an online monitoring system of the lubricating oil based on the step one, and specifically comprising the following steps:

s1, designing a bypass in an oil tank or a main oil circuit to be monitored as a monitoring oil circuit, circulating fluid by using a micro pump, and connecting the fluid in the bypass oil circuit to form a lubricating oil passage;

s2, installing a lower computer in a path for the micro pump to operate to acquire corresponding data;

s3, in S2, the original signals of various sensing signals are converted into meaningful electric signals after being processed by A/D conversion and corresponding serial port/interface technology, and the meaningful electric signals are transmitted to a data acquisition module in a lower computer;

s4, signals of the lower computer are transmitted to the database for analysis and diagnosis through the local area network transmission technology, the acquired data are compared with data in the standard database, the data signals are diagnosed and processed through related diagnosis rules, data are inquired, analyzed and processed through the upper computer, and diagnosis results are displayed in real time on a display of the upper computer, so that the quality of the lubricating oil is monitored in real time.

2. The method for on-line monitoring of lubricating oil according to claim 1, wherein the on-line monitoring system comprises a lower computer unit, an oil circuit circulation unit, a data communication unit and an upper computer unit.

3. The method for on-line monitoring of the lubricating oil according to claim 1, wherein the lower computer unit comprises a data acquisition module, a power supply module and a control panel, the data acquisition of on-line monitoring is completed, the control panel is connected with the data acquisition module and the power supply module through a lead, the data acquisition module comprises a viscosity sensor, a moisture sensor and a pollution sensor, the data acquisition module is used for data acquisition of three aspects of oil viscosity, moisture and oil pollution, and the acquisition sequence is as follows: the oil respectively flows through the viscosity sensor, the moisture sensor and the pollution sensor and flows back into the oil tank, the viscosity sensor and the moisture sensor are used for collecting physical and chemical characteristics of the oil, such as viscosity, moisture, dielectric constant, temperature and the like, the pollution sensor is used for irradiating the polluted oil through a laser and optical fiber detection technology, due to the existence of pollutants in the oil, light is scattered and reflected, meanwhile, part of light is absorbed by the oil, the rest part of light penetrates through the oil, the intensity of transmitted light is measured, the mechanical impurities and the pollution degree of the oil are monitored in real time, and the pollution condition of the oil and the corresponding real-time data of the pollution degree ISO grade are collected.

4. The method according to claim 1, wherein the oil circuit circulating unit mainly comprises an oil extracting port, an oil inlet pipe, a micro pump, an oil inlet, a lower machine internal oil circuit, an oil outlet, an oil return pipe and an oil return port, the oil extracting port and the oil return port are installed on an oil tank or an oil circuit to be monitored, the oil extracting port is connected with the micro pump through the oil inlet pipe, the oil inlet and the oil outlet are respectively installed at the top and the bottom of the lower machine unit, the lower machine internal oil circuit is connected between the oil inlet and the oil outlet, the lower machine internal oil circuit is divided into three paths, the three paths of the oil circuit flow through a viscosity sensor, a moisture sensor and a pollution sensor respectively and then converge, the outlet end of the micro pump is connected with the oil inlet through the oil inlet pipe, the oil outlet is connected with the oil return port through the oil, and the lubricating oil to be monitored is led into the oil inlet pipe through the oil taking port, is pumped into the lower computer unit by the micro pump, flows into the branches corresponding to the viscosity sensor, the moisture sensor and the pollution sensor through the internal oil way of the lower computer respectively, is monitored independently, converges, is led into the oil return pipe through the oil outlet, and finally flows back into the oil tank or the main oil way through the oil return port.

5. The method for on-line monitoring of lubricating oil according to claim 1, wherein the data communication unit comprises a database system management module, a fault diagnosis module and a fault alarm display module, and completes data transmission of the on-line monitoring system.

6. The method for on-line monitoring of lubricating oil according to claim 1, wherein the upper computer unit comprises an industrial personal computer and a display, the industrial personal computer analyzes the acquired data in real time, and the real-time data is visually displayed through a data client of the display.

Technical Field

The invention relates to the technical field of lubricating oil monitoring, in particular to a lubricating oil on-line monitoring method.

Background

The good operation condition of the lubricating oil can provide important guarantee for the safe operation of the equipment, and because the operation condition of the equipment is extremely complex, internal and external factors can influence the system and the equipment at any time to cause early equipment hidden troubles, such as the accumulation or sudden increase of water and pollutants generated outside or inside in a short period; early wear failure of gears, bearings; these are impossible to detect through routine periodic inspection, and the on-line lubrication monitoring system can monitor and analyze the lubrication and the operation condition of the equipment in real time, so that a reliable basis is provided for equipment maintenance.

At present, the lubricating oil is mainly monitored by periodically sampling and analyzing the oil state, but a detection report has larger hysteresis and cannot reflect the actual working condition.

Disclosure of Invention

The invention aims to provide a method for monitoring lubricating oil on line, which aims to solve the problems that the monitoring of the lubricating oil in the background technology is mainly to monitor the oil state through periodic sampling analysis, has larger hysteresis and cannot reflect the actual working condition.

In order to achieve the purpose, the invention provides the following technical scheme: a method for on-line monitoring of lubricating oil comprises the following steps:

firstly, performing testability analysis based on physicochemical and pollution data of an oil product, establishing an online monitoring system of lubricating oil through related diagnostic rules, and respectively adopting viscosity, moisture and pollution as testable characteristics corresponding to the data;

step two, establishing an online monitoring system of the lubricating oil based on the step one, and specifically comprising the following steps:

s1, designing a bypass in an oil tank or a main oil circuit to be monitored as a monitoring oil circuit, circulating fluid by using a micro pump, and connecting the fluid in the bypass oil circuit to form a lubricating oil passage;

s2, installing a lower computer in a path for the micro pump to operate to acquire corresponding data;

s3, in S2, the original signals of various sensing signals are converted into meaningful electric signals after being processed by A/D conversion and corresponding serial port/interface technology, and the meaningful electric signals are transmitted to a data acquisition module in a lower computer;

s4, signals of the lower computer are transmitted to the database for analysis and diagnosis through the local area network transmission technology, the acquired data are compared with data in the standard database, the data signals are diagnosed and processed through related diagnosis rules, data are inquired, analyzed and processed through the upper computer, and diagnosis results are displayed in real time on a display of the upper computer, so that the quality of the lubricating oil is monitored in real time.

Preferably, the online monitoring system comprises a lower computer unit, an oil circuit circulation unit, a data communication unit and an upper computer unit.

Preferably, the lower computer unit includes data acquisition module, power module and control panel, accomplishes on-line monitoring's data acquisition, the control panel passes through wire connection data acquisition module and power module, data acquisition module includes viscosity sensor, moisture sensor, pollution sensor and constitutes, data acquisition module is used for the data acquisition of three aspects of fluid viscosity, moisture and fluid pollution, and the collection order: the oil respectively flows through the viscosity sensor, the moisture sensor and the pollution sensor and flows back into the oil tank, the viscosity sensor and the moisture sensor are used for collecting physical and chemical characteristics of the oil, such as viscosity, moisture, dielectric constant, temperature and the like, the pollution sensor is used for irradiating the polluted oil through a laser and optical fiber detection technology, due to the existence of pollutants in the oil, light is scattered and reflected, meanwhile, part of light is absorbed by the oil, the rest part of light penetrates through the oil, the intensity of transmitted light is measured, the mechanical impurities and the pollution degree of the oil are monitored in real time, and the pollution condition of the oil and the corresponding real-time data of the pollution degree ISO grade are collected.

Preferably, the oil circuit circulation unit mainly comprises an oil taking port, an oil inlet pipe, a micropump, an oil inlet, a lower machine internal oil circuit, an oil outlet, an oil return pipe and an oil return port, the oil taking port and the oil return port are installed on the oil tank or an oil circuit to be monitored, the oil taking port is connected with the micropump through the oil inlet pipe, the oil inlet and the oil outlet are installed at the top and the bottom of the lower machine unit respectively, the lower machine internal oil circuit is connected between the oil inlet and the oil outlet, the lower machine internal oil circuit is divided into three paths and flows through a viscosity sensor, a moisture sensor and a pollution sensor respectively, and then is converged all the way, the outlet end of the micropump is connected with the oil inlet through the oil inlet pipe, and the oil.

Preferably, the data communication unit comprises a database system management module, a fault diagnosis module and a fault alarm display module, and completes data transmission of the online monitoring system.

Preferably, the upper computer unit comprises an industrial personal computer and a display, the industrial personal computer analyzes the acquired data in real time, and the real-time data are visually displayed through a data client of the display.

Compared with the prior art, the invention at least has the following beneficial effects:

1. the invention adopts a modular design, and the lower computer unit, the oil circuit circulating unit, the data communication unit and the upper computer unit form an online lubricating oil monitoring system to monitor the working condition and the wear condition of oil in real time, so that early fault symptoms can be found in time, preventive maintenance and diagnostic monitoring are realized, and corresponding measures can be conveniently taken to prevent serious accidents;

2. according to the invention, the data transmission of oil online monitoring is completed through the data communication unit, the acquired data is compared with the data in the standard database, the data signal is diagnosed and processed through the diagnosis rule, the data is inquired, analyzed and processed through the upper computer, and the diagnosis result is displayed in real time in the display of the upper computer, so that the quality of the lubricating oil is monitored in real time, and the monitoring efficiency and accuracy of the lubricating oil are improved;

3. according to the invention, the oil circuit circulation unit is used for designing a bypass as a monitoring oil circuit in an oil tank or a main oil circuit to be monitored, and the micro pump is used for circulating fluid, so that the application range is wider, the assembly efficiency is high, the internal oil circuit of the lower computer is divided into three paths, the three paths flow through the viscosity sensor, the moisture sensor and the pollution sensor respectively and then are converged into one path, and independent monitoring is carried out in the branch path, so that the data reliability and accuracy are improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic diagram of a feature analysis process according to the present invention.

In the reference symbols: 1. a lower computer unit; 11. a data acquisition module; 111. a viscosity sensor; 112. a moisture sensor; 113. a contamination sensor; 12. a power supply module; 13. a control panel; 2. an oil circuit circulation unit; 21. an oil taking port; 22. an oil inlet pipe; 23. a micro pump; 24. an oil inlet; 25. an internal oil path of the lower machine; 26. an oil outlet; 27. an oil return pipe; 28. an oil return port; 3. a data communication unit; 31. a database system management module; 32. a fault diagnosis module; 33. a fault alarm display module; 4. an upper computer unit; 41. an industrial personal computer; 42. a display.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, a method for on-line monitoring of lubricating oil comprises the following steps:

firstly, performing testability analysis based on physicochemical and pollution data of an oil product, establishing an online monitoring system of lubricating oil through related diagnostic rules, and respectively adopting viscosity, moisture and pollution as testable characteristics corresponding to the data;

step two, establishing an online monitoring system of the lubricating oil based on the step one, and specifically comprising the following steps:

s1, designing a bypass in an oil tank or a main oil circuit to be monitored as a monitoring oil circuit, circulating fluid by using a micro pump, and connecting the fluid in the bypass oil circuit to form a lubricating oil passage;

s2, installing a lower computer in a path for the micro pump to operate to acquire corresponding data;

s3, in S2, the original signals of various sensing signals are converted into meaningful electric signals after being processed by A/D conversion and corresponding serial port/interface technology, and the meaningful electric signals are transmitted to a data acquisition module in a lower computer;

s4, signals of the lower computer are transmitted to the database for analysis and diagnosis through the local area network transmission technology, the acquired data are compared with data in the standard database, the data signals are diagnosed and processed through related diagnosis rules, data are inquired, analyzed and processed through the upper computer, and diagnosis results are displayed in real time on a display of the upper computer, so that the quality of the lubricating oil is monitored in real time.

The online monitoring system comprises a lower computer unit 1, an oil circuit circulating unit 2, a data communication unit 3 and an upper computer unit 4.

Wherein, the lower computer unit includes data acquisition module 11, power module 12 and control panel 13, accomplishes on-line monitoring's data acquisition, control panel 13 passes through wire connection data acquisition module 11 and power module 12, and is concrete, control panel 13 passes through the wire and is connected with viscosity sensor 111, moisture sensor 112, pollution sensor 113 respectively, data acquisition module 11 includes viscosity sensor 111, moisture sensor 112, pollution sensor 113 and constitutes, data acquisition module 11 is used for the data acquisition of three aspects of fluid viscosity, moisture and fluid pollution, the collection order: the oil respectively flows through the viscosity sensor 111, the moisture sensor 112 and the pollution sensor 113 and flows back into the oil tank, the viscosity sensor 111 and the moisture sensor 112 collect physical and chemical characteristics of the oil, such as viscosity, moisture, dielectric constant, temperature and the like, the pollution sensor 113 irradiates the polluted oil by an optical method through laser and optical fiber detection technologies, due to the existence of pollutants in the oil, light is scattered and reflected, meanwhile, part of light is absorbed by the oil, the rest part of light penetrates through the oil, the intensity of transmitted light is measured, the mechanical impurities and the pollution degree of the oil are monitored in real time, and the pollution condition of the oil and the corresponding real-time data of the pollution degree ISO grade are collected.

The oil circuit circulating unit 2 mainly comprises an oil taking port 21, an oil inlet pipe 22, a micro pump 23, an oil inlet 24, a lower computer internal oil circuit 25, an oil outlet 26, an oil return pipe 27 and an oil return port 28, wherein the oil taking port 21 and the oil return port 28 are installed on an oil tank or an oil circuit to be monitored, the oil taking port 21 is connected with the micro pump 23 through the oil inlet pipe 22, the top and the bottom of the lower computer unit are respectively provided with the oil inlet 24 and the oil outlet 26, the lower computer internal oil circuit 25 is connected between the oil inlet 24 and the oil outlet 26, the lower computer internal oil circuit 25 is divided into three paths and is converged into one path after respectively flowing through a viscosity sensor 111, a moisture sensor 112 and a pollution sensor 113, the outlet end of the micro pump 23 is connected with the oil inlet 24 through the oil inlet pipe 22, and the oil outlet 26 is connected with the;

the oil circuit circulation unit 2 performs oil pumping circulation by a micro pump 23, the lubricating oil to be monitored is introduced into an oil inlet pipe 22 through an oil taking port 21, is pumped into the lower computer unit 1 by the micro pump 23, flows into branches corresponding to a viscosity sensor 111, a moisture sensor 112 and a pollution sensor 113 respectively through an internal oil circuit 25 of the lower computer unit, is independently monitored, converges, is introduced into an oil return pipe 27 through an oil outlet 26, and finally flows back into an oil tank or a main oil circuit through an oil return port 28.

The data communication unit 3 includes a database system management module 31, a fault diagnosis module 32, and a fault alarm display module 33, and completes data transmission of the online monitoring system.

The database system management module 31 is mainly used for implementing operations, management, maintenance, storage, query, and changes of certain threshold values on all data in the online monitoring system, where the data includes various characteristic parameter signal values acquired by the monitoring device, a diagnosis knowledge base, and the like. According to the actual situation, the database is mainly divided into two parts: one part is used for storing basic parameters such as data acquisition set setting, digital filtering, characteristic value criterion and the like in a database, and reading the parameters when a system is initialized; the other part is to store the monitored characteristic parameters at regular time in the normal running state of the compressor, and to store the original data and the characteristic parameters automatically when the equipment is in failure.

The fault diagnosis module 32 compares the related parameter characteristic value obtained by processing and analyzing the original signal acquired by the sensor with the set limit standard value, so as to determine whether the operation state of the equipment is normal. If the monitored parameters exceed the range of the set limit value, a diagnosis knowledge base is called to carry out preliminary comprehensive diagnosis on the abnormal condition, a fault source is found out, and meanwhile, fault information is sent to a fault alarm display module.

The failure alarm display module 33 is configured to visually display failure information on a display when a system finds a failure.

The upper computer unit 4 comprises an industrial personal computer 41 and a display 42, the industrial personal computer 41 analyzes acquired data in real time, and real-time data are visually displayed through a data client of the display 42.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.