阅读说明：本技术 一种缓凝型聚羧酸减水剂的合成工艺及其装置 (Synthesis process and device of retarding polycarboxylate superplasticizer ) 是由 章德玉 张惠琴 刘流 赵爱英 王鹏 刘岿 司长代 张建斌 唐慧安 左国防 王小芳 于 2019-02-21 设计创作，主要内容包括：本发明公开一种缓凝型聚羧酸减水剂的合成工艺及其装置。本发明合成方法采用多元共聚方法合成缓凝型聚羧酸减水剂,所采用的合成原料包括不饱和聚醚大单体、不饱和羧酸小单体、淀粉及其改性淀粉类单体、缓凝型/超缓凝型功能单体、自来水净化剂、防腐剂、引发剂、链转移剂、氧化剂、还原剂和碱液构成。本发明工艺和设备装置,极大改善了多元聚合生产缓凝型聚羧酸减水剂的生产系统可操作性,并且提高了工作效率、产品成分均一性和质量的稳定性。同时整个生产系统及设备装置具有结构新颖、简单连续、操作方便、占地面积小、加工成本低和易于工业化的特点,具有潜在的工业化价值和应用前景。(The invention discloses a synthesis process and a device of a retarding polycarboxylate superplasticizer. The synthesis method adopts a multi-copolymerization method to synthesize the retarding polycarboxylate superplasticizer, and the adopted synthesis raw materials comprise unsaturated polyether macromonomer, unsaturated carboxylic small monomer, starch and modified starch monomer thereof, retarding/super retarding functional monomer, tap water purifying agent, preservative, initiator, chain transfer agent, oxidant, reducing agent and alkali liquor. The process and the equipment device greatly improve the operability of a production system for producing the retarding polycarboxylate superplasticizer by multi-polymerization, and improve the working efficiency, the uniformity of product components and the stability of quality. Meanwhile, the whole production system and the equipment device have the characteristics of novel structure, simplicity, continuity, convenience in operation, small occupied area, low processing cost and easiness in industrialization, and have potential industrialization value and application prospect.)

1. A synthesis process of a retarding polycarboxylate superplasticizer is characterized by comprising the following steps: the retarding polycarboxylate superplasticizer is synthesized by adopting a multi-copolymerization method, and the synthesis raw materials comprise: the modified starch-based composite material comprises, by mass, 100 parts of unsaturated polyether macromonomer A, 20-60 parts of unsaturated carboxylic acid small monomer B, 5-20 parts of starch and modified starch monomer C, 10-20 parts of delayed coagulation/super delayed coagulation functional monomer D, 80-100 parts of tap water purifying agent E, 0.05 part of preservative F, 0.5-3 parts of initiator G, 0.5-0.8 part of chain transfer agent H, 0.3-3 parts of oxidant I, 0.1-0.5 part of reducing agent J and alkali liquor K, wherein the amount of the alkali liquor K is used for adjusting the pH of the mixed raw materials to 6-7;

the unsaturated polyether macromonomer A comprises one or more of allyl alcohol polyoxyethylene ether, polyethylene glycol monomethyl ether, methyl allyl polyoxyethylene ether and isoamylol polyoxyethylene ether;

the unsaturated carboxylic acid small monomer B comprises one or more of acrylic acid, methacrylic acid, sodium propylene sulfonate, maleic acid, maleic anhydride and itaconic acid;

the starch and modified starch monomer C comprises one or more of common corn starch, wheat starch, potato starch, gelatinized starch and sulfonated starch;

the retarding type/super retarding type functional monomer D comprises one or more of glucose, sodium gluconate, white sugar, sodium citrate, tartaric acid, sodium tartrate, sodium hexametaphosphate, sodium pyrophosphate, sodium pentaglycolate and boric acid;

the tap water purifying agent E is hexamethylenetetramine, and the added amount of the hexamethylenetetramine is as follows: 250g of hexamethylenetetramine/1000 Kg of water;

the preservative F is dimethyl fumarate, and the dimethyl fumarate is added;

the initiator G comprises a composite initiator such as ammonium persulfate/sodium bisulfite, ammonium persulfate/hydrogen peroxide, potassium permanganate/oxalic acid, hydrogen peroxide/ascorbic acid and the like, and is added;

adding the chain transfer agent H which comprises one or more of thioglycolic acid, mercaptoethanol and sodium methacrylate sulfonate;

the oxidant I comprises one or more of hydrogen peroxide, ammonium persulfate, potassium persulfate, sodium persulfate and potassium permanganate;

the reducing agent J comprises one or more of vitamin C, ferrous sulfate, sodium bisulfite, sodium metabisulfite and sodium hypophosphite;

the alkali liquor K comprises one of sodium hydroxide and potassium hydroxide with the mass concentration of 40%.

2. The synthesis process of the retarding polycarboxylate superplasticizer according to claim 1, characterized by comprising the following steps: the retarding polycarboxylate superplasticizer is synthesized by adopting a multi-copolymerization method, and comprises the following implementation steps: the raw materials comprise the following components in percentage by mass:

1) adding 100 parts of unsaturated polyether macromonomer A, 5-20 parts of starch and modified starch monomer C into a reaction system of a reaction kettle group, adding 80-100 parts of tap water purifying agent E, stirring, mixing and dissolving, then sequentially adding 20-60 parts of unsaturated carboxylic acid small monomer B, 0.3-3 parts of oxidant I, 10-20 parts of delayed coagulation/super delayed coagulation functional monomer D, 0.1-0.5 part of reducing agent J, 0.5-3 parts of initiator G and 0.5-0.8 part of chain transfer agent H, stirring, mixing and reacting, naturally cooling to 30 ℃ after the reaction is completed, adding alkali liquor K to adjust the pH value to 6-7, then adding 0.05 part of preservative F, wherein the preservative F is dimethyl fumarate, stopping stirring, and after continuous aging, finishing the reaction to obtain the delayed coagulation polycarboxylic acid water reducer product.

3. The device for synthesizing the slow-setting polycarboxylate superplasticizer according to claim 1 comprises an equipment bracket (1), and is characterized in that: a liquid-phase ingredient storage tank group (2) and a solid-phase ingredient storage tank (3) are arranged above the equipment support (1), and a metering bin weighing device (4), a zigzag steering lifting conveying device (5), a reaction kettle group (6), a 1# heating device (7), a finished product storage tank group (8), a mixing stirring kettle (9) and a 2# heating device (10) are arranged below the equipment support (1); a zigzag turning lifting conveying device (5) is arranged below the metering bin weighing device (4), the zigzag turning lifting conveying device (5) is connected with a reaction kettle group (6), and the reaction kettle group (6) is distributed in an annular matrix by taking the zigzag turning lifting conveying device (5) as a center; the reaction kettle group (6) is respectively connected with a 1# heating device (7) and a finished product storage tank group (8), and the finished product storage tank group (8) is sequentially connected with a mixing stirring kettle (9) and a 2# heating device (10).

4. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the liquid phase batching storage tank group 2 comprises eight liquid phase batching storage tank groups (2) distributed in an annular matrix, and the eight liquid phase batching storage tank groups (2) are a 1# liquid phase batching storage tank (201), a 2# liquid phase batching storage tank (202), a 3# liquid phase batching storage tank (203), a 4# liquid phase batching storage tank (204), a 5# liquid phase batching storage tank (205), a 6# liquid phase batching storage tank (206), a 7# liquid phase batching storage tank (207) and an 8# liquid phase batching storage tank (208); a stirring shaft (201-3) is arranged in the No. 1 liquid phase batching storage tank (201), one end of the stirring shaft (201-3) is provided with a stirring motor (201-1), stirring blades (201-4) are arranged on the stirring shaft (201-3), a liquid level meter graduated scale (201-5) is arranged on the tank body of the No. 1 liquid phase batching storage tank (201), a communicated liquid level meter is arranged on the tank body of the liquid phase batching storage tank group (2), the top of the tank body of each liquid phase batching storage tank group (2) is provided with a liquid inlet, the bottom of each liquid phase batching storage tank group is provided with a liquid outlet, the liquid outlet is connected with a pipeline and a flow meter, a liquid discharge control pipe valve is arranged between the pipeline and the flow meter, and the other end; solid phase batching storage tank (3) mainly comprise solid phase batching storage tank cavity (301), solid phase batching storage tank cavity (301) top is provided with feed inlet (302), and the bottom is provided with discharging pipe mouth (304), is provided with star type tripper (303) on discharging pipe mouth (304).

5. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the weighing device (4) of the measuring bin comprises a solid material discharge pipe (405) connected to the measuring bin (403) through a connecting hose (404), a platform balance/platform scale (406) is arranged under the measuring bin (403), a platform balance/platform scale supporting platform (407) is arranged under the platform balance/platform scale (406), two ends of the platform balance/platform scale supporting platform (407) are mounted on a hanger fixing plate (401) through two platform balance/platform scale supporting platform fixing hangers (402) vertically arranged left and right, and a star-shaped discharger (408) is arranged at the lower end of the weighing device (4) of the measuring bin.

6. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the zigzag-shaped turning, lifting and conveying device 5 consists of a zigzag-shaped material lifting and conveying belt (51) and a turning mechanism (52); the zigzag material lifting and conveying belt (51) comprises a conveying belt (513) and a conveying belt carrier roller support (514) matched with the conveying belt, wherein the conveying belt (513) is provided with an upper end parallel section, a middle inclined section and a lower end parallel section; a conveying belt carrier roller (511) is arranged below the conveying belt (513); the conveying belt carrier roller (511) is connected with a speed reducing motor (515) through a motor transmission belt (512); a conveying belt vertical supporting rod (516) is arranged below the conveying belt carrier roller bracket (514), and the conveying belt vertical supporting rod (516) is arranged on the steering mechanism (52);

the steering mechanism (52) comprises an annular track (525) and a support connecting rod (521) arranged at the center of the annular track (525);

the conveying belt vertical supporting rod (516) is clamped by a conveying belt vertical supporting rod left clamping plate (517A) and a conveying belt vertical supporting rod right clamping plate (517B) and then is installed on an annular track (525) of the steering mechanism (52);

a rolling bearing (519) is arranged between the left clamp plate (517A) of the vertical support rod of the conveying belt and the right clamp plate (517B) of the vertical support rod of the conveying belt; shaft holes are formed in corresponding positions of the conveying belt vertical support rod left clamping plate (517A) and the conveying belt vertical support rod right clamping plate (517B), the shaft holes correspond to the shaft holes in the rolling bearing (519), and the rotating shaft (518) penetrates through the shaft holes in the conveying belt vertical support rod left clamping plate (517A) and the conveying belt vertical support rod right clamping plate (517B) and the shaft holes in the rolling bearing (519);

the annular track (525) is provided with a positioning hole (525-1); the positioning hole (525-1) is matched with the positioning bolt (525-2);

the upper end part of the support connecting rod (521) is welded with the lower part of the conveying belt carrier roller bracket (514), and the lower end part of the support connecting rod (521) penetrates through and is fixed on the rolling bearing (522);

the rolling bearing (522) is arranged in the bearing sleeve (523) in a seating mode, and the bearing sleeve (523) is provided with a bearing sleeve hinge part (526) in a flanging mode; the bottom of the bearing sleeve (523) is provided with a bearing sleeve support (524), and the bearing sleeve support (524) is flanged and provided with a bearing sleeve support hinge part (527); the bearing sleeve (523) and the bearing sleeve support (524) are fastened by a pre-buried countersunk head screw and a nut (528) through a bearing sleeve hinge part (526) and a bearing sleeve support hinge part (527);

the bearing sleeve support (524) is fixed in a cement foundation (529) in a grouting mode, and the upper end face of the bearing sleeve support (524) is 5mm higher than the ground;

the rotation angle of the steering mechanism (52) is 360 degrees horizontally.

7. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: eight reaction kettles are distributed in an annular matrix mode in the reaction kettle group (6), an annular reaction kettle group liquid inlet main pipe (602) is arranged above the reaction kettle group (6) and surrounds the eight reaction kettles, a connecting pipe valve (601) and a reaction kettle group liquid inlet branch pipe (6033) are arranged on the annular reaction kettle group liquid inlet main pipe (602), the connecting pipe valve (601) is connected with a tank body of the liquid phase batching storage tank group (2), reaction kettle liquid phase batching liquid inlet ports (6034) are respectively arranged on the tops of the eight reaction kettles, and the reaction kettle group liquid inlet branch pipe (6033) is connected with a reaction kettle liquid batching liquid inlet port (6034); reaction kettle group liquid discharge branch pipe valves (6051) are respectively arranged at the bottoms of the eight reaction kettles, a reaction kettle group annular liquid discharge main pipe (606) is arranged below the reaction kettle groups (6) and surrounds the eight reaction kettles, and the reaction kettle group liquid discharge branch pipe valves (6051) are connected with the reaction kettle group annular liquid discharge main pipe (606); a liquid discharge pump liquid inlet pipe valve (608) is connected to the annular liquid discharge main pipe (606) of the reaction kettle group, the liquid discharge pump liquid inlet pipe valve (608) is sequentially connected with a liquid discharge pump (607) of the reaction kettle group and a liquid discharge pump liquid outlet pipe valve (604), a coil type heating pipe (6054) is arranged on the reaction kettle, one end of the coil type heating pipe (6054) is connected with a coil type heating pipe water return pipe valve (6053), the other end of the coil type heating pipe water inlet pipe valve (6052), and a stirrer (6035) controlled by a stirring motor (6032) is arranged in the reaction kettle; the eight reaction kettles comprise a 1# reaction kettle (605), a 2# reaction kettle (610), a 3# reaction kettle (611), a 4# reaction kettle (612), a 5# reaction kettle (603), a 6# reaction kettle (613), a 7# reaction kettle (614) and an 8# reaction kettle (615); the eight reaction kettles are sequentially communicated through a high-level communicating pipe valve (609) of the reaction kettle group; a liquid outlet pipe valve (604) of the liquid discharge pump is connected with a finished product storage tank group (8); a No. 1 heating device (7) is arranged between the coiled pipe type heating pipe water return pipe valve (6053) and the coiled pipe type heating pipe water inlet pipe valve (6052).

8. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the No. 1 heating device (7) comprises a heating water tank return inlet (707) arranged at the upper end of a heating water tank (701), and the heating water tank return inlet (707) is sequentially connected with a heating water tank return pipe valve (708) and an annular return header pipe (709); a heating water tank water outlet pipe (714) is arranged at the lower end of the heating water tank (701), and the heating water tank water outlet pipe (714) is sequentially connected with a heating water tank water outlet control valve (713), a No. 1 hot water pump (712), a hot water pump water outlet pipe valve (711) and an annular water inlet main pipe (710); the top end of the heating water tank (701) is provided with a raw water inlet (705), a manhole (706) and a thermometer (704), the bottom of the heating water tank is provided with a sewage outlet (702), and an electric heater (703) is installed in the heating water tank (701).

9. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the finished product storage tank group (8) consists of a transport pipe fitting and four finished product storage tanks, wherein the transport pipe fitting comprises a finished product storage tank group annular liquid inlet main pipe (805), one end of the finished product storage tank group annular liquid inlet main pipe (805) is provided with a finished product storage tank group liquid inlet main pipe control valve (801), and the other end of the finished product storage tank group annular liquid inlet main pipe control valve is provided with a finished product storage tank group circulating liquid inlet main pipe control pipe valve (806); a finished product storage tank group circulating liquid inlet branch pipe (802) and a finished product storage tank group circulating liquid inlet branch pipe (803) are connected to the finished product storage tank group annular liquid inlet main pipe (805), and a finished product storage tank group circulating liquid inlet main pipe control pipe valve 806 is respectively connected with a finished product storage tank group discharge pipe valve (807) and a circulating liquid discharge pump discharge pipe valve (808); a finished product tank group circulating liquid inlet (8131) and a finished product tank group inlet (8132) are arranged at the top of the finished product storage tank, the finished product tank group circulating liquid inlet branch pipe (802) is connected with the finished product tank group circulating liquid inlet (8131), the finished product tank group inlet branch pipe 803 is connected with the finished product tank group inlet (8132),

the four finished product storage tanks are a 1# finished product storage tank (813), a 2# finished product storage tank (814), a 3# finished product storage tank (811) and a 4# finished product storage tank (815); the four finished product storage tanks are communicated with each other through a finished product storage tank group high-level communication pipe valve (804) at the upper part of the finished product storage tank and a finished product storage tank group low-level communication pipe valve (812) at the lower part of the finished product storage tank in sequence; a finished product storage tank discharge port (8135) is formed in the bottom of the finished product storage tank, and a finished product storage tank discharge port pipe valve (8136) is arranged on the finished product storage tank discharge port (8135); a finished product storage tank group annular liquid drainage main pipe (809) is arranged around the bottoms of the four finished product storage tanks;

a discharge hole pipe valve (8136) of the finished product storage tank is connected with an annular liquid drainage main pipe (809) of the finished product storage tank group;

a liquid inlet control pipe valve (816) of the circulating liquid discharge pump is arranged on the annular liquid discharge main pipe (809) of the finished product storage tank group, and the liquid inlet control pipe valve (816) of the circulating liquid discharge pump is connected with the circulating liquid discharge pump (810); the finished product storage tank is provided with a liquid level gauge scale (8133) and a communicated liquid level gauge (8134).

10. The apparatus for synthesizing the set-retarding polycarboxylate superplasticizer according to claim 3, wherein: the mixing and stirring kettle (9) comprises a mixing and stirring kettle chamber (901) and a pipe fitting for connecting the finished product storage tank group (8) and the No. 2 heating device (10), wherein the pipe fitting comprises a mixing and stirring kettle drainage pump discharge control pipe valve (904) arranged at the top of the mixing and stirring kettle chamber (901), a drainage control pipe valve (902) and a mixing and stirring kettle drainage pump (903) arranged at the bottom of the mixing and stirring kettle chamber; a heating pipe is wound outside the mixing and stirring kettle chamber (901), one end of the heating pipe is connected with a coil heating pipe water return pipe valve (1002), and the other end of the heating pipe is sequentially connected with a coil heating pipe water inlet pipe valve (1005), a No. 2 hot water pump (1004) and a heating water tank water outlet control pipe valve (1003); a heating water tank (1001) is arranged between the coil heating pipe water return pipe valve (1002) and the heating water tank water outlet control pipe valve (1003).

Technical Field

The invention relates to the field of concrete water reducing agent preparation, in particular to a synthesis process and a device of a retarding polycarboxylic acid water reducing agent.

Background

The polycarboxylate superplasticizer is a new generation high-efficiency superplasticizer, and is divided into a slow setting type, an early strength type, a slump retaining type, a mud resistant type, a salt resistant type, a comprehensive type and the like according to the performances and application occasions of the polycarboxylate superplasticizer. Unfortunately, no efficient production process and equipment for producing the retarding polycarboxylate superplasticizer by adopting a multi-polymerization method have been developed.

The preparation method of the polycarboxylate superplasticizer generally relates to a chemical solid-liquid reaction system, and correspondingly comprises a solid-phase and liquid-phase feeding device, a reaction kettle reaction device, a heating device and the like. When the conventional polycarboxylic acid water reducing agent is prepared, the liquid-phase reaction material has good fluidity, and the liquid-phase reaction material is easily added into a reaction kettle by a flowmeter and a pipeline for conveying and feeding. Solid-phase reactant feeding, particularly powder feeding, is difficult to feed into a reaction vessel due to poor flowability of powder, and is usually slowly and manually fed into a reactor after being weighed by metering or fed into the reactor by a belt conveyor or a vacuum feeding device.

In the production process or the design process of the production technology, a plurality of reaction kettles are usually designed and installed in an I-shaped, L-shaped, H-shaped or U-shaped mode, a reaction raw material tank can only be erected right above the reaction kettles for feeding, wherein the discharged materials of reaction solid material tanks can only be transported to one reaction kettle through one belt conveyor, one belt conveyor cannot feed a plurality of reaction kettles, and the problem of difficult feeding of reaction powder occurs. Therefore, the addition of the powder to a plurality of reaction vessels requires a plurality of reaction raw material tanks in cooperation with a plurality of belt conveyors, which complicates the charging system.

Meanwhile, the water reducing agent obtained by the reaction is put into a storage tank, and the water reducing agent in the storage tank is deposited for a period of time to influence the performance of the water reducing agent.

In order to solve the problems, scientific research workers and production technicians must develop a production process and equipment for efficiently preparing the slow-setting polycarboxylate superplasticizer by adopting a multi-polymerization method, and a storage device which is convenient for efficient and accurate feeding, efficient reaction and precipitation prevention of various solid and liquid materials of multi-polymerization, and can almost meet the production requirements of various reaction production systems of the slow-setting polycarboxylate superplasticizer. However, no related report on a production process and equipment for preparing the retarding polycarboxylate superplasticizer by a universal and efficient multi-polymerization method is found at present.

Disclosure of Invention

The invention aims to provide a synthesis process of a retarding polycarboxylate water reducer and a synthesis device for preparing the retarding polycarboxylate water reducer. The device provided by the invention fully utilizes the annular matrix distributed structure, provides a set of production device for efficiently preparing the retarding polycarboxylate water reducer with the feeding-reaction-storage devices being in an annular matrix distributed mode, greatly improves the operability and universality of a reaction production system for preparing the retarding polycarboxylate water reducer, and improves the working efficiency, the product component uniformity and the quality stability.

In order to achieve the purpose, the synthesis process of the retarding polycarboxylate superplasticizer adopts a multi-copolymerization method to synthesize the retarding polycarboxylate superplasticizer, and the synthesis raw materials comprise: the modified starch-based composite material comprises, by mass, 100 parts of unsaturated polyether macromonomer A, 20-60 parts of unsaturated carboxylic acid small monomer B, 5-20 parts of starch and modified starch monomer C, 10-20 parts of delayed coagulation/super delayed coagulation functional monomer D, 80-100 parts of tap water purifying agent E, 0.05 part of preservative F, 0.5-3 parts of initiator G, 0.5-0.8 part of chain transfer agent H, 0.3-3 parts of oxidant I, 0.1-0.5 part of reducing agent J and alkali liquor K, wherein the amount of the alkali liquor K is used for adjusting the pH of the mixed raw materials to 6-7;

the unsaturated polyether macromonomer A comprises one or more of allyl alcohol polyoxyethylene ether, polyethylene glycol monomethyl ether, methyl allyl polyoxyethylene ether and isoamylol polyoxyethylene ether;

the unsaturated carboxylic acid small monomer B comprises one or more of acrylic acid, methacrylic acid, sodium propylene sulfonate, maleic acid, maleic anhydride and itaconic acid;

the starch and modified starch monomer C comprises one or more of common corn starch, wheat starch, potato starch, gelatinized starch and sulfonated starch;

the retarding type/super retarding type functional monomer D comprises one or more of glucose, sodium gluconate, white sugar, sodium citrate, tartaric acid, sodium tartrate, sodium hexametaphosphate, sodium pyrophosphate, sodium pentaglycolate and boric acid;

the tap water purifying agent E is hexamethylenetetramine, and the added amount of the hexamethylenetetramine is as follows: 250g of hexamethylenetetramine/1000 Kg of water;

the preservative F is dimethyl fumarate, and the dimethyl fumarate is added;

the initiator G comprises a composite initiator such as ammonium persulfate/sodium bisulfite, ammonium persulfate/hydrogen peroxide, potassium permanganate/oxalic acid, hydrogen peroxide/ascorbic acid and the like, and is added;

adding the chain transfer agent H which comprises one or more of thioglycolic acid, mercaptoethanol and sodium methacrylate sulfonate;

the oxidant I comprises one or more of hydrogen peroxide, ammonium persulfate, potassium persulfate, sodium persulfate and potassium permanganate;

the reducing agent J comprises one or more of vitamin C, ferrous sulfate, sodium bisulfite, sodium metabisulfite and sodium hypophosphite;

the alkali liquor K comprises one of sodium hydroxide and potassium hydroxide with the mass concentration of 40%.

The synthesis process of the retarding polycarboxylate superplasticizer adopts a multi-copolymerization method to synthesize the retarding polycarboxylate superplasticizer, and comprises the following implementation steps: the raw materials comprise the following components in percentage by mass:

1) adding 100 parts of unsaturated polyether macromonomer A, 5-20 parts of starch and modified starch monomer C into a reaction system of a reaction kettle group, adding 80-100 parts of tap water purifying agent E, stirring, mixing and dissolving, then sequentially adding 20-60 parts of unsaturated carboxylic acid small monomer B, 0.3-3 parts of oxidant I, 10-20 parts of delayed coagulation/super delayed coagulation functional monomer D, 0.1-0.5 part of reducing agent J, 0.5-3 parts of initiator G and 0.5-0.8 part of chain transfer agent H, stirring, mixing and reacting, naturally cooling to 30 ℃ after the reaction is completed, adding alkali liquor K to adjust the pH value to 6-7, then adding 0.05 part of preservative F, wherein the preservative F is dimethyl fumarate, stopping stirring, and after continuous aging, finishing the reaction to obtain the delayed coagulation polycarboxylic acid water reducer product.

The synthesis device of the slow-setting polycarboxylate superplasticizer comprises an equipment support, wherein a liquid-phase batching storage tank group and a solid-phase batching storage tank are arranged above the equipment support, and a metering bin weighing device, a zigzag steering lifting conveying device, a reaction kettle group, a 1# heating device, a finished product storage tank group, a mixing and stirring kettle and a 2# heating device are arranged below the equipment support; a zigzag steering lifting conveying device is arranged below the weighing device of the metering bin, the zigzag steering lifting conveying device is connected with a reaction kettle group, and the reaction kettle group is distributed in a central annular matrix by using the zigzag steering lifting conveying device; the reaction kettle group is respectively connected with a 1# heating device and a finished product storage tank group, and the finished product storage tank group is sequentially connected with a mixing stirring kettle and a 2# heating device.

The liquid phase batching storage tank group comprises eight liquid phase batching storage tank groups distributed in an annular matrix, wherein the eight liquid phase batching storage tank groups comprise a 1# liquid phase batching storage tank, a 2# liquid phase batching storage tank, a 3# liquid phase batching storage tank, a 4# liquid phase batching storage tank, a 5# liquid phase batching storage tank, a 6# liquid phase batching storage tank, a 7# liquid phase batching storage tank and an 8# liquid phase batching storage tank; a stirring shaft is arranged in the No. 1 liquid phase batching storage tank, a stirring motor is installed at one end of the stirring shaft, stirring blades are arranged on the stirring shaft, a liquid level meter scale is arranged on a tank body of the No. 1 liquid phase batching storage tank, a communicated liquid level meter is arranged on a tank body of the liquid phase batching storage tank group, a liquid inlet is arranged at the top of each liquid phase batching storage tank group, liquid outlets are arranged at the bottoms of the liquid phase batching storage tank groups, the liquid outlets are all connected with a pipeline and a flow meter, a liquid discharge control pipe valve is installed between the pipeline and the flow meter, and the other end of the pipeline is; the solid-phase batching storage tank mainly comprises a solid-phase batching storage tank cavity, wherein a feed inlet is formed in the top of the solid-phase batching storage tank cavity, a discharge pipe orifice is formed in the bottom of the solid-phase batching storage tank cavity, and a star-shaped discharger is arranged on the discharge pipe orifice.

The weighing device of the measuring bin comprises a solid material discharge inlet pipe connected to the measuring bin through a connecting hose, a platform balance/platform scale is arranged under the measuring bin, a platform balance/platform scale supporting platform is arranged under the platform balance/platform scale, two ends of the platform balance/platform scale supporting platform are mounted on a hanger fixing plate through two platform balance/platform scale supporting platform fixing hangers vertically arranged left and right, and a star-shaped discharger is arranged at the lower end of the weighing device of the measuring bin.

The zigzag-shaped turning, lifting and conveying device consists of a zigzag-shaped material lifting and conveying belt and a turning mechanism; the zigzag material lifting conveying belt comprises a conveying belt and a conveying belt carrier roller support matched with the conveying belt, and the conveying belt is provided with an upper end parallel section, a middle inclined section and a lower end parallel section; a conveying belt supporting roller is arranged below the conveying belt; the conveying belt carrier roller is connected with a speed reducing motor through a motor transmission belt; a conveying belt vertical supporting rod is arranged below the conveying belt carrier roller support and is arranged on the steering mechanism;

the steering mechanism comprises an annular track and a supporting connecting rod arranged in the center of the annular track;

the conveying belt vertical supporting rod is clamped by a conveying belt vertical supporting rod left clamping plate and a conveying belt vertical supporting rod right clamping plate and then is arranged on an annular track of the steering mechanism;

a rolling bearing is arranged between the left clamping plate of the vertical support rod of the conveying belt and the right clamping plate of the vertical support rod of the conveying belt; the corresponding positions of the left clamp plate of the vertical support rod of the conveying belt and the right clamp plate of the vertical support rod of the conveying belt are provided with shaft holes, the shaft holes correspond to the shaft holes on the rolling bearing, and a rotating shaft penetrates through the shaft holes of the left clamp plate of the vertical support rod of the conveying belt and the right clamp plate of the vertical support rod of the conveying belt and the shaft holes on the rolling bearing;

the annular track is provided with a positioning hole; the positioning hole is matched with the positioning bolt;

the upper end part of the support connecting rod is welded with the lower part of the conveying belt carrier roller bracket, and the lower end part of the support connecting rod penetrates through and is fixed on the rolling bearing;

the rolling bearing seat is arranged in the bearing sleeve, and the bearing sleeve flanging is provided with a bearing sleeve hinge part; the bearing sleeve support is arranged at the bottom of the bearing sleeve, and the bearing sleeve support is flanged and provided with a bearing sleeve support hinge part; the bearing sleeve and the bearing sleeve support are fastened by a pre-buried countersunk head screw and a nut through a bearing sleeve hinge part and a bearing sleeve support hinge part;

the bearing bush support is fixed in a cement foundation in a grouting mode, and the upper end face of the bearing bush support is 5mm higher than the ground;

the rotation angle of the steering mechanism is 360 degrees horizontally.

Eight reaction kettles are distributed in the annular matrix of the reaction kettle group, an annular liquid inlet main pipe of the reaction kettle group is arranged above the reaction kettle group and surrounds the eight reaction kettles, a connecting pipe valve and a liquid inlet branch pipe of the reaction kettle group are arranged on the annular liquid inlet main pipe of the reaction kettle group, the connecting pipe valve is connected with a tank body of the liquid phase batching storage tank group, reaction kettle liquid phase batching liquid inlets are respectively arranged on the tops of the eight reaction kettles, and the liquid inlet branch pipe of the reaction kettle group is connected with the liquid phase batching liquid inlet of the reaction kettles; the bottoms of the eight reaction kettles are respectively provided with a reaction kettle group liquid discharge branch pipe valve, a reaction kettle group annular liquid discharge main pipe is arranged below the reaction kettle group and around the eight reaction kettles, and the reaction kettle group liquid discharge branch pipe valve is connected with the reaction kettle group annular liquid discharge main pipe; a liquid discharge pump liquid inlet pipe valve is connected to the annular liquid discharge main pipe of the reaction kettle group, the liquid discharge pump liquid inlet pipe valve is sequentially connected with a liquid discharge pump of the reaction kettle group and a liquid discharge pump liquid outlet pipe valve, a coil type heating pipe is arranged on the reaction kettle, one end of the coil type heating pipe is connected with a water return pipe valve of the coil type heating pipe, the other end of the coil type heating pipe is connected with a water inlet pipe valve of the coil type heating pipe, and a stirrer controlled by a stirring motor is arranged; the eight reaction kettles comprise a No. 1 reaction kettle, a No. 2 reaction kettle, a No. 3 reaction kettle, a No. 4 reaction kettle, a No. 5 reaction kettle, a No. 6 reaction kettle, a No. 7 reaction kettle and a No. 8 reaction kettle; the eight reaction kettles are sequentially communicated through a high-level communicating pipe valve of the reaction kettle group; a liquid outlet pipe valve of the liquid discharge pump is connected with the finished product storage tank group; a No. 1 heating device is arranged between the water return pipe valve of the coiled heating pipe and the water inlet pipe valve of the coiled heating pipe.

The No. 1 heating device comprises a heating water tank, a heating water tank backwater inlet is arranged at the upper end of the heating water tank, and the heating water tank backwater inlet is sequentially connected with a heating water tank backwater pipe valve and an annular backwater main pipe; a heating water tank water outlet pipe is arranged at the lower end of the heating water tank and is sequentially connected with a heating water tank water outlet control valve, a No. 1 hot water pump, a hot water pump water outlet pipe valve and an annular water inlet main pipe; the top end of the heating water tank is provided with a raw water inlet, a manhole and a thermometer, the bottom of the heating water tank is provided with a sewage discharge outlet, and an electric heater is installed in the heating water tank.

The finished product storage tank group consists of a transport pipe fitting and four finished product storage tanks, the transport pipe fitting comprises a finished product storage tank group annular liquid inlet main pipe, one end of the finished product storage tank group annular liquid inlet main pipe is provided with a finished product storage tank group liquid inlet main pipe control valve, and the other end of the finished product storage tank group annular liquid inlet main pipe is provided with a finished product storage tank group circulating liquid inlet main pipe control valve; the finished product storage tank group circulation liquid inlet branch pipe and the finished product storage tank group circulation liquid inlet branch pipe are connected to the finished product storage tank group annular liquid inlet main pipe, and a finished product storage tank group circulation liquid inlet main pipe control pipe valve is respectively connected with a finished product storage tank group discharge pipe valve and a circulation liquid discharge pump discharge pipe valve; the top of the finished product storage tank is provided with a finished product storage tank group circulation liquid inlet and a finished product storage tank group liquid inlet, the finished product storage tank group circulation liquid inlet is connected with the finished product storage tank group circulation liquid inlet through a branch pipe, and the finished product storage tank group liquid inlet is connected with the finished product storage tank group liquid inlet through a branch pipe;

the four finished product storage tanks comprise a 1# finished product storage tank, a 2# finished product storage tank, a 3# finished product storage tank and a 4# finished product storage tank; the four finished product storage tanks are communicated with each other through a finished product storage tank group high-level communicating pipe valve at the upper part of the finished product storage tank and a finished product storage tank group low-level communicating pipe valve at the lower part of the finished product storage tank in sequence; a finished product storage tank discharge port is formed in the bottom of the finished product storage tank, and a finished product storage tank discharge port pipe valve is arranged on the finished product storage tank discharge port; a finished product storage tank group annular liquid drainage main pipe is arranged around the bottoms of the four finished product storage tanks;

the discharge hole pipe valve of the finished product storage tank is connected with the annular liquid discharge main pipe of the finished product storage tank group;

a liquid inlet control pipe valve of a circulating liquid discharge pump is arranged on the annular liquid discharge main pipe of the finished product storage tank group and is connected with the circulating liquid discharge pump; and a liquid level gauge graduated scale and a communicated liquid level gauge are arranged on the finished product storage tank.

The mixing and stirring kettle comprises a mixing and stirring kettle chamber and a pipe fitting for connecting the finished product storage tank group and the No. 2 heating device, wherein the pipe fitting comprises a mixing and stirring kettle liquid discharge pump discharge control pipe valve arranged at the top of the mixing and stirring kettle chamber, and a liquid discharge control pipe valve and a mixing and stirring kettle liquid discharge pump arranged at the bottom of the mixing and stirring kettle chamber; a heating pipe is wound outside the mixing and stirring kettle, one end of the heating pipe is connected with a coil pipe type heating pipe water return pipe valve, and the other end of the heating pipe is sequentially connected with a coil pipe type heating pipe water inlet pipe valve, a No. 2 hot water pump and a heating water tank water outlet control pipe valve; and a heating water tank is arranged between the coil pipe type heating pipe water return pipe valve and the heating water tank water outlet control pipe valve.

The invention relates to a synthesis process and a device of a retarding polycarboxylate superplasticizer, which have the beneficial effects that: (1) for the synthesis method of the slow-setting polycarboxylic acid water reducer, the slow-setting polycarboxylic acid water reducer is synthesized by adopting a multi-copolymerization method according to the combination of various raw materials with different performances and low price and easy acquisition, thereby being beneficial to playing the role of each functional group and balancing and adjusting the performances of water reduction, slow setting, dispersion and the like of the water reducer;

(2) for a slow-setting polycarboxylate superplasticizer synthesis equipment device, a suspended metering bin weighing device is matched with a zigzag steering lifting conveying device, and accurate weighing control and steering lifting conveying of solid-phase ingredients are respectively added into a reaction kettle group which is formed by a plurality of reaction kettles and has an annular matrix distributed structure; the precise flow control of the liquid-phase ingredients and the stepwise addition of the liquid-phase ingredients into the reaction kettle group are respectively realized by adopting the matching of the liquid-phase ingredient storage tank group and the annular liquid inlet main pipe; for heating the reaction kettle group, an annular water inlet main pipe and an annular water return main pipe which are arranged on the periphery of the reaction kettle group are matched with the coil type heating pipes of the reaction kettles, and the temperature rise of the reaction kettles is controlled respectively; for the storage and anti-precipitation circulation of the products in the finished product storage tank group, the annular matrix distributed finished product storage tank group, a heatable mixing and stirring kettle for preventing the products from precipitating, and an annular liquid inlet main pipe (annular circulation liquid inlet main pipe) and an annular liquid outlet main pipe of the finished product storage tank group are matched to respectively control the storage, anti-precipitation circulation and discharge of the products;

(3) the process and the equipment device greatly improve the operability of a production system for producing the retarding polycarboxylate superplasticizer by multi-polymerization, and improve the working efficiency, the uniformity of product components and the stability of quality. Meanwhile, the whole production system and the equipment device have the characteristics of novel structure, simplicity, continuity, convenience in operation, small occupied area, low processing cost and easiness in industrialization, and have potential industrialization value and application prospect.

Drawings

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a front view of the assembly of the position between the liquid ingredient storage tank set 2 and the solid ingredient storage tank 3 according to the present invention;

FIG. 3 is a top view of FIG. 2;

FIG. 4 is a schematic view of the assembly of the weighing device 4 of the measuring bin, the zigzag steering lifting conveying device 5, the reaction kettle group 6, the heating device 7 of the No. 1, the finished product storage tank group 8, the mixing stirring kettle 9 and the heating device 10 of the No. 2;

FIG. 5 is a schematic plan view of the assembly of the zigzag-shaped steering lifting conveying device 5, the reaction kettle group 6, the heating device 7# 1, the finished product storage tank group 8, the mixing and stirring kettle 9 and the heating device 10 # 2;

FIG. 6 is a schematic structural view of a zigzag-shaped turning, lifting and conveying device 5 of the present invention;

FIG. 7 is an enlarged partial view A of FIG. 6;

FIG. 8 is a schematic structural view of the circular track 525 of FIG. 6;

FIG. 9 is an enlarged partial view B of FIG. 6;

in the drawings, 1-equipment rack; 2-liquid phase batching storage tank group; 201-1# liquid phase ingredient storage tank; 201-1-stirring motor; 201-2-liquid inlet; 201-3-stirring shaft; 201-4-stirring blade; 201-5-level gauge scale; 201-6-communicating type level gauge; 201-7-liquid outlet; 201-8-drainage control tube valve; 202-2# liquid phase ingredient storage tank; 203-3# liquid phase ingredient storage tank; 204-4# liquid phase batching storage tank; 205-5# liquid phase ingredient storage tank; 206-6# liquid phase ingredient storage tank; 207-7# liquid phase batching storage tank; 208-8# liquid phase ingredient storage tank;

3-solid phase ingredient storage tank; 301-solid phase ingredient storage tank cavity; 302-a feed inlet; 303-star discharger; 304-discharge pipe orifice;

4-a weighing device of the measuring bin; 401-hanger plate; 402-platform scale/platform scale support platform fixed hanger; 403-a metering bin; 404-connecting a hose; 405-discharging the solid material into a pipe; 406-scale/platform balance; 407-scale/platform scale support platform; 408-a star discharger;

a 5- 'zigzag' steering lifting conveying device; a 51- "zigzag" shaped material lifting conveyer belt; 511-conveyer belt idler; 512-motor drive belt; 513-a conveyor belt; 514-conveyor idler supports; 515-a reduction motor; 516-conveyor belt vertical support bar; 517A-the left splint of the vertical support rod of the conveyer belt; 517B-right splint for vertical support rod of conveyer belt; 52-a steering device; 521-a support link; 522-rolling bearing; 523-bearing sleeve; 524-bearing bush support; 525-a circular track; 525-1-positioning holes; 525-2-positioning bolts; 526-bearing housing hinge section; 527-bearing housing mount hinge section; 528-pre-burying a countersunk head screw and a nut; 529-cement foundation;

6-reaction kettle group; 601-connecting a pipe valve; 602-a reaction kettle group annular liquid inlet main pipe; 603-5# reaction kettle; 6031-solid material inlet of reaction kettle; 6032-stirring motor; 6033-branch liquid inlet pipe of the reaction kettle group; 6034-liquid inlet of reaction kettle liquid phase material; 6035-stirrer; 604-positive displacement pump discharge pipe valve; no. 605-1 reaction kettle; 6051-liquid discharge tube dividing valve of reaction kettle group; 6052-coiled pipe heating pipe water inlet pipe valve; 6053-coiled pipe type heating pipe return water pipe valve; 6054-coiled heating tube; 606-a reaction kettle group annular liquid discharge main pipe; 607-drain pump of reaction kettle group; 608-liquid discharge pump liquid inlet pipe valve;

7-1# heating device; 701-heating a water tank; 702-a sewage draining outlet; 703-an electric heater; 704-a thermometer; 705-raw water inlet; 706-manhole; 707-heating water tank backwater inlet; 708-heating water tank return pipe valve; 709-a ring-shaped water return main pipe; 710-ring-shaped water inlet main; 711-hot water pump outlet pipe valve; 712-1# hot water pump; 713-heating tank water outlet control valve; 714-heating water tank outlet pipe;

8-finished product storage tank group; 801-a finished product storage tank group liquid inlet main pipe control valve; 802-finished product storage tank group circulating liquid inlet branch pipe; 803-finished product storage tank group liquid inlet branch pipe; 804-finished product storage tank group high-level communicating pipe valve; 805-finished product storage tank group annular liquid inlet main pipe; 806-a finished product storage tank group circulating liquid inlet main pipe control pipe valve; 807-finished product storage tank group discharge pipe valve; 808-circulation drain pump discharge pipe valve; 809-a finished product storage tank group annular liquid discharge main pipe; 810-circulation drain pump; 811-3# finished product storage tank; 812-a finished product storage tank group low-level communicating pipe valve; 813-1# finished product storage tank; 8131-finished product storage tank group circulation liquid inlet; 8132-finished product storage tank group liquid inlet; 8133-level gauge scale; 8134-a communicating type level gauge; 8135-discharge opening of finished product storage tank; 8136-product tank discharge gate pipe valve; 816-circulating liquid discharge pump liquid inlet control pipe valve;

9-mixing and stirring the mixture in a kettle; 901-a mixing and stirring kettle chamber; 902-drain control tube valve; 903-mixing stirring kettle liquid discharge pump; 904-discharge control pipe valve of liquid discharge pump of mixing and stirring kettle;

10-2# heating device; 1001-heating water tank; 1002-a coil pipe type heating pipe water return pipe valve; 1003-heating water tank water outlet control pipe valve; 1004-2# hot water pump; 1005-coil pipe type heating pipe water inlet pipe valve.

Detailed Description

The invention relates to a synthesis process of a retarding polycarboxylate water reducer, which adopts a multi-copolymerization method to synthesize the retarding polycarboxylate water reducer and comprises the following steps: the method comprises the steps of weighing 100 parts by mass of unsaturated polyether macromonomer A, weighing 5-20 parts by mass of starch and modified starch monomer C, adding the starch and modified starch monomer C into a reaction system of a reaction kettle group through a solid phase feeding system, weighing 80-100 parts by mass of tap water added with tap water purifying agent E (250G of hexamethylenetetramine/1000 Kg of water) into the reaction system of the reaction kettle group through a liquid phase feeding system, stirring, mixing and dissolving at a certain temperature, adding 20-60 parts by mass of unsaturated carboxylic acid small monomer B, 0.3-3 parts by mass of oxidant I, 10-20 parts by mass of delayed type/ultra delayed type functional monomer D, 0.1-0.5 part by mass of reducing agent J, 0.5-3 parts by mass of initiator G and 0.5-0.8 part by mass of chain transfer agent H into the reaction system of the reaction kettle group through the liquid phase feeding system in sequence, keeping the temperature or raising the temperature for a certain time, mixing and copolymerizing in a catalytic oxidation-reduction system, And after the polycondensation and the like are carried out for a certain time, stopping heating, naturally cooling to 30 ℃, adding alkali liquor K with a certain mass concentration into a reaction system of the reaction kettle group, adjusting the pH value to 6-7, adding 0.05 part of preservative F (dimethyl fumarate), stopping stirring, continuing aging for a certain time, finishing the reaction, and discharging to obtain the slow-setting polycarboxylic acid water reducing agent product with the solid content of about 40%.

The synthesis process of the retarding polycarboxylate superplasticizer is realized by the following equipment and process operation steps, and comprises the following specific processes:

(1) metering and adding solid-phase ingredients;

step one, solid-phase ingredient weighing and metering: the solid-phase ingredients contained in the solid-phase ingredient storage tank 3 are discharged through the star-shaped discharger at the lower end thereof, and further discharged through the solid material feeding pipe 405 and the connecting hose 404 at the upper end of the metering bin weighing device 4 connected with the star-shaped discharger into the metering bin weighing device 4 for weighing, and discharged through the star-shaped discharger 408 at the lower end thereof onto the horizontal conveying belt 513 at the lower end of the zigzag-shaped turning and lifting conveying device 5.

And step two, lifting, conveying and feeding materials: the speed reducing motor 515 of the zigzag material lifting and conveying device 5 is started to drive the motor transmission belt 512 to run, the transmission belt 512 is sleeved on the transmission wheel of the driving carrier roller 511 on the conveying belt carrier roller bracket 514 to drive the driving carrier roller 511 to rotate, the conveying belt driving carrier roller 511 drives other driven carrier rollers fixed on the conveying belt carrier roller bracket 514 to rotate, the rotating driving carrier roller and the rotating driven carrier rollers drive the conveying belt 513 on the carrier rollers to drive, after the transmission of the conveyer belt 513 is normal after 1min of operation, a star-shaped discharger at the lower end of the weighing device 4 of the metering bin is opened to discharge materials onto a horizontal conveyer belt 513 at the lower end of the zigzag steering lifting conveyer belt 51, solid materials are conveyed and lifted by the conveyer belt 513 to be conveyed onto a horizontal conveyer belt 513 at the upper end of the zigzag steering lifting conveyer belt 51 and further conveyed to fall into a reaction kettle group 6 which is in a ring matrix distributed structure right below.

Thirdly, lifting, conveying and steering materials: the lower end of a support connecting rod 521 of a steering device 52 of the zigzag material lifting and conveying device 5 penetrates through and is fixed on a rolling bearing 522, the rolling bearing 522 is seated in a bearing sleeve 523, a bearing sleeve seat 524 is arranged at the lower part of the bearing sleeve 523, the bearing sleeve 523 and the bearing sleeve seat 524 are fastened together by a pre-buried countersunk head screw and a nut 528 through hinge parts 526 and 527, and the bearing sleeve seat 524 is grouted and fixed in a cement foundation 529. The lower end of the conveyor belt vertical support rod 516 passes through a rolling bearing 519 provided on a rotating shaft 518 fixed between a left clamp plate 517A and a right clamp plate 517B thereon, and the rolling bearing 519 is supported on and in rolling contact with an endless track 525. When an operator lightly pushes the carrier roller bracket 514 of the conveying belt, the supporting connecting rod 521 rotates along with the rolling bearing 522, simultaneously, the vertical supporting rod 516 of the conveying belt synchronously rolls on the annular track 525, when the vertical supporting rod rotates and rolls to the circumferential position of the No. 1 reaction kettle 605 in the reaction kettle group 6, the pushing is stopped and the rotation is prevented by hands, the operator inserts the positioning bolt 525-2 into the corresponding positioning hole 525-1 on the annular track 525, the whole device stops rotating and positioning, the Z-shaped lifting conveying belt 51 of the Z-shaped steering lifting conveying device 5 is started to operate, the star-shaped discharger 408 at the lower end of the weighing device 4 of the measuring bin is started to discharge materials to the horizontal conveying belt 513 at the lower end of the Z-shaped steering lifting conveying belt 51, the materials are lifted and conveyed into the No. 1 reaction kettle 605 in the reaction kettle group 6 in the annular matrix distributed structure, and after a specified material amount, and (3) extracting the positioning bolt 525-2 on the annular track 525, stopping rotating and starting feeding again when the whole device rotates and rolls to the circumferential position of the 2# reaction kettle 610 again, and then carrying out repeated operation process to sequentially feed materials into the 2# reaction kettle 610 to the 8# reaction kettle 615 until all solid-phase ingredients in each reaction kettle of the reaction kettle group 6 are quantitatively fed completely.

The zigzag-shaped turning, lifting and conveying device 5 consists of a zigzag-shaped material lifting and conveying belt 51 and a turning mechanism 52;

the Z-shaped material lifting and conveying belt 51 and the steering mechanism 52 are fixedly connected into a whole by a conveying belt vertical supporting rod 516 and a supporting connecting rod 522 which are welded on a conveying belt roller support 514;

the 360-degree horizontal rotation of the zigzag material lifting and conveying belt 51 is realized by a steering mechanism 52 arranged below the zigzag material lifting and conveying belt;

the positioning of the steering mechanism 52 after steering for a certain angle is realized by a positioning hole 525-1 and a positioning bolt 525-2 on the annular track 525;

the zigzag material lifting and conveying belt 51 consists of a conveying belt carrier roller 511, a motor transmission belt 512, a conveying belt 513, a conveying belt carrier roller bracket 514, a speed reducing motor 515, a conveying belt vertical supporting rod 516, a conveying belt vertical supporting rod left clamping plate 517A, a conveying belt vertical supporting rod right clamping plate 517B, a rotating shaft 518 and a rolling bearing 519;

the steering mechanism 52 is composed of a support connecting rod 521, a rolling bearing 522, a bearing sleeve 523, a bearing sleeve support 524, an annular track 525, a positioning hole 525-1, a positioning bolt 525-2, a bearing sleeve hinge part 526, a bearing sleeve support hinge part 527, a pre-buried countersunk head screw and nut 528 and a grouting cement foundation 529.

The upper end of the conveying belt vertical supporting rod 516 is welded and fixed on the conveying belt carrier roller bracket 514;

the left clamp plate 517A and the right clamp plate 517B of the vertical support rod of the conveying belt are respectively clamped and fixed at the left side and the right side of the lowest end of the vertical support rod 516 of the conveying belt;

a rolling bearing 519 is arranged between the left clamping plate 517A and the right clamping plate 517B of the vertical support rod of the conveying belt;

the rotating shaft 518 penetrates through the centers of coaxial through holes on the left splint bearing 517A, the rolling bearing 519 and the right splint bearing 517B and is fixed on the bearing 517A, the rolling bearing 519 and the right splint bearing 517B;

the outer shell portion of the rolling bearing 519 is in rolling contact with the upper surface of the annular rail 525 of the steering mechanism 52 and is supported by the annular rail 525.

The upper end part of the support connecting rod 521 is welded with the lower part of the conveying belt carrier roller bracket 514, and the lower end part of the support connecting rod 521 passes through and is fixed on the rolling bearing 522;

the rolling bearing 522 is arranged in the bearing sleeve 523 in a seating mode, and the bearing sleeve 523 is flanged and provided with a bearing sleeve hinge part 526;

the bearing sleeve support 524 is arranged at the lower part of the bearing sleeve 523, and a bearing sleeve support hinge part 527 is arranged at the bearing sleeve support 524 in a flanging manner;

the bearing sleeve 523 and the bearing sleeve support 524 are fastened together by pre-embedded countersunk head screws and nuts 528 through hinge parts 526 and 527;

the bearing sleeve support 524 is fixed in a cement foundation 529 in a grouting manner, and the upper end face of the bearing sleeve support is 5mm higher than the ground;

(2) metering and adding of liquid-phase ingredients:

the liquid in the No. 1 to No. 8 liquid phase batching storage tanks 201 to 208 of the liquid phase batching storage tank group 2 which is in a circumferential distributed structure or an annular matrix distributed structure is sequentially added into each reaction kettle of the reaction kettle group 6 by controlling the liquid discharge control pipe valves 201 to 8 at the lower ends of the batching storage tanks to be matched with a flow meter on a pipeline, namely, the preparation liquid in the 1# to 8# liquid phase preparation storage tanks 201 to 208 of the preparation storage tank group 2 is added into each reaction kettle of the reaction kettle group 6 according to the sequence required by production, and adding the 2# solution after the 1# solution is added, adding the 3# solution after the 2# solution is added, adding the 4# solution after the 3# solution is added, adding the 5# solution after the 4# solution is added, adding the 6# solution after the 5# solution is added, adding the 7# solution after the 6# solution is added, and adding the 8# solution after the 7# solution is added. Firstly, opening a liquid discharge pipe valve 201-8 at the lower end of a No. 1 liquid preparation and batching storage tank 201 to match with a flowmeter on a pipeline, discharging prepared liquid into a ring-shaped liquid inlet main pipe 602 arranged right above a reaction kettle group 6, and then entering each reaction kettle of the reaction kettle group 6 through a liquid inlet branch pipe 6033 on the ring-shaped liquid inlet main pipe 602 to reach the required amount and stop material conveying; then according to the same operation, a metering control valve 202-8 at the lower end of the 2# liquid preparation and batching storage tank 202 is opened to drain liquid into each reaction kettle of the reaction kettle group 6, and the material conveying is stopped when the required amount is reached; and (4) carrying out repeated operation process, and sequentially adding the prepared liquid in the 3# to 8# liquid phase batching storage tanks 203-208 into each reaction kettle of the reaction kettle group 6.

Further each batching storage tank of liquid phase batching storage tank group 2, be equipped with simple intercommunication formula level gauge and liquid level scale, be convenient for the preliminary control that each liquid phase batching added separately.

(3) Heating and reacting of the reaction kettle group:

through the operations of the steps (1) and (2), solid-phase ingredients and liquid-phase ingredients to be reacted in a certain ratio are added into the reaction kettle group 6, and the reaction process is started. Before the reaction process, tap water is injected into the heating water tank 701 of the heating device 7 through the raw water inlet 705 and is heated by the heating wire 703. In the reaction process, firstly, the hot water with a certain temperature in the heating water tank 701 of the heating device 7 is started, under the action of the hot water pump 712, the hot water sequentially passes through a hot water outlet pipe 714, a hot water outlet pipe control valve 713, the hot water pump 712 and a hot water pump outlet pipe valve 711, enters an annular water inlet main pipe 710 arranged at the lower end of the periphery of the reaction kettle group 6, then enters a water inlet pipe valve 6052 of a coil type heating pipe 6054 communicated with liquid inlet branch pipes distributed on the circumferential inner side of the annular water inlet main pipe 710 and enters the coil type heating pipe 6054 to heat the body of the reaction kettle, the reaction materials in the reaction kettle are heated through heat exchange, the backwater after the heat exchange flows out of a backwater branch pipe valve 6053 of the coil pipe type heating pipe 6054 and enters an annular backwater main pipe 709 arranged at the upper end of the periphery of the reaction kettle group 6, and then enters the heating water tank 701 again for secondary heating and recycling through a heating water tank water return pipe valve 708 and a water return inlet 707 which are communicated with the annular water return header pipe 709. In the reaction process, under the action of a stirring device consisting of a stirring motor 6032 and a stirrer 6035, the reaction materials in each reaction kettle are heated to the required temperature at a certain stirring speed, then are subjected to heat preservation and stirring reaction, the reaction is carried out for the required time, after the reaction is finished, a reaction kettle group liquid discharge pump 607 is started, the product solution enters a reaction kettle group annular liquid discharge main pipe 606 through a reaction kettle group liquid discharge branch pipe valve 6051, and is discharged through a liquid discharge pump liquid inlet pipe valve 608, a reaction kettle group liquid discharge pump 607 and a liquid discharge pump liquid outlet pipe valve 604 to enter a finished product storage tank group 8;

the heating device 7 also comprises a sewage draining outlet 702, a thermometer 704 and a manhole 706, which is convenient for the wastewater drainage, temperature measurement and maintenance of the heating device;

(4) storage and anti-settling cycle of the product:

the product prepared in the reaction kettle group 6 is pumped into a finished product storage tank group annular liquid inlet main pipe 805 right above a finished product storage tank group 8 under the action of a liquid outlet pump 607 of the reaction kettle group 6, the liquid is discharged into the finished product storage tank group 8 in an annular matrix distribution manner through a plurality of storage tank group liquid inlet branch pipes 803 distributed on the annular liquid inlet main pipe 805, the finished product storage tank group 8 is formed by a 1# finished product storage tank 813, a 2# finished product storage tank 814, a 3# finished product storage tank 811 and a 4# finished product storage tank 815, under the action of a storage tank group high-level communication pipe valve 804 and a storage tank group low-level communication pipe valve 812, the finished product storage tanks of the finished product storage tank group 8 are filled with equal liquid levels, the liquid outlet pump 607 and the liquid inlet pipe valves 608 of the reaction kettle group 6 are stopped and closed, and the product. When the finished product storage tank group 8 is placed for a period of time and precipitates appear at the lower ends of the storage tanks in the finished product storage tank group 8, a circulating liquid discharge pump 810 arranged at the periphery of the lower end of the finished product storage tank group 8 is started, liquid discharge port pipe valves 8136 on the storage tanks communicated with an annular liquid discharge main pipe 809 at the lowest end of the finished product storage tank group 8 are opened, the precipitated liquid at the lower parts of the storage tanks of the finished product storage tank group 8 enters the annular liquid discharge main pipe 809 and is pumped into the mixing and stirring kettle 9 through the circulating liquid discharge pump 810 connected with the annular liquid discharge main pipe 809, the 2# heating device 10 heats the product material containing the precipitates in the mixing and stirring kettle 9 through a coil pipe type heat exchange pipe wound on the machine body of the mixing and stirring kettle 9, the liquid in the mixing and stirring kettle 9 is uniformly mixed and dissolved and disappears after the material is heated and stirred for a period of time under. And (3) starting a liquid discharge pump 903 at the bottom of the mixing and stirring kettle 9, pumping the water reducing agent subjected to precipitation elimination in the mixing and stirring kettle 9 into the upper end circulation liquid inlet main pipe 805 of the finished product storage tank group 8, and discharging liquid into corresponding storage tanks of the finished product storage tank group 8 through a plurality of circulation liquid inlet branch pipes 802 distributed on the circulation liquid inlet main pipe 805 of the finished product storage tank group. Or when the product is used or sold, the circulating system is started to ensure that the product in the finished product storage tank group 8 is uniformly mixed through the mixing and stirring kettle 9, and then the product is pumped into the mixing and stirring kettle 9 through the finished product storage tank group 8 and discharged through the discharge pipe valve 807 of the mixing and stirring kettle 9.

Each finished product storage tank of the finished product storage tank group 8 is provided with a simple communicated liquid level meter and a liquid level graduated scale, so that the finished product storage tank group can be conveniently subjected to equal liquid level control of materials.

The heating device 10 has the same structure as the heating device 7.

Regarding the action, composition and working principle of the weighing device 4 of the dosing bin: the device is used for accurately weighing the solid-phase ingredients, putting the solid-phase ingredients into the reaction kettle group 6 through the zigzag steering lifting conveying device 5 for solid-liquid reaction, controlling the adding amount of the solid-phase ingredients and ensuring the product quality. The installation form is suspension type installation. The weighing device 4 of the measuring bin consists of a hanger fixing plate 401, a platform scale/platform scale supporting platform fixing hanger 402, a measuring bin 403, a connecting hose 404, a solid material discharging pipe 405, a platform scale/platform scale 406, a platform scale/platform scale supporting platform 407 and a star discharger 408. The working principle is as follows: the material weighing principle is the same as that of a conventional platform scale or platform scale placed on the ground or a platform to weigh materials, but only in order to meet the requirements of the process, the platform scale/platform scale 406 is placed on a platform scale/platform scale supporting platform 407, the supporting platform 407 is suspended and fixed through a platform scale/platform scale supporting platform fixing hanger 402, the platform 402 is fixed on a hanger fixing plate 401 at the upper end in a welding or hinged mode, and the hanger fixing plate 401 is supported on the equipment support 1; the metering bin 403 is fixed on the platform scale/platform scale 406, the upper end of an upper solid material discharge pipe 405 of the metering bin 403 is connected with a star discharger 304 at the lower end of the solid phase ingredient storage tank 3 located on the hanger fixing plate 401, the lower end of the upper solid material discharge pipe 405 of the metering bin 403 is fixedly connected with a connecting hose 404, the connecting hose 404 extends into the upper end of the metering bin 403 to be movably connected, and the star discharger 408 at the lower end of the metering bin 403 is fixedly connected with the connecting hose at the lower end; the measuring bin 403 is fixedly arranged on the platform scale/platform scale 406, the upper connecting hose and the lower connecting hose are well connected with the logistics pipelines of the upper equipment and the lower equipment, the influence of the external force of the upper equipment and the lower equipment on the weighing precision of the measuring bin weighing device 4 can be eliminated, and the feeding amount of the materials can be calculated and the feeding speed of the materials can be controlled conveniently by adding, subtracting, accumulating and zero clearing operations.