Transmission telescopic box body covering device and control method thereof

文档序号:1292300 发布日期:2020-08-07 浏览:15次 中文

阅读说明:本技术 一种传动伸缩的箱体遮盖装置及其控制方法 (Transmission telescopic box body covering device and control method thereof ) 是由 夏勇 于 2020-04-27 设计创作,主要内容包括:本发明公开了一种传动伸缩的箱体遮盖装置及其控制方法,该装置包括:传动齿轮、卷帘轴齿轮及离合齿轮;传动齿轮及卷帘轴齿轮相对设置,中间预留离合间隙;在离合间隙中心线处垂直于传动齿轮及卷帘轴齿轮中心连线设置中间轴;离合齿轮,套合在中间轴上与传动齿轮及卷帘轴齿轮相啮合;中间轴与齿轮箱壳壁之间设有平移机构;传动齿轮,与传动电机的输出轴相连接;卷帘轴齿轮,与卷帘轴相连接;卷帘盖,位于箱体敞开的顶盖处;传动控制器,与传动电机相连接,控制传动电机正转、反转或停转。本发明提供了离合式传动伸缩的箱体遮盖装置,操作方便快捷,工作效率高。(The invention discloses a transmission telescopic box body covering device and a control method thereof, wherein the device comprises: the transmission gear, the roller shutter shaft gear and the clutch gear; the transmission gear and the roller shutter shaft gear are oppositely arranged, and a clutch gap is reserved in the middle; an intermediate shaft is arranged at the center line of the clutch gap and is vertical to the central connecting line of the transmission gear and the rolling shaft gear; the clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the shell wall of the gear box; the transmission gear is connected with an output shaft of the transmission motor; the rolling shaft gear is connected with the rolling shaft; the rolling screen cover is positioned at the open top cover of the box body; and the transmission controller is connected with the transmission motor and controls the transmission motor to rotate forwards, reversely or stop rotating. The invention provides a clutch type transmission telescopic box body covering device which is convenient and quick to operate and high in working efficiency.)

1. The utility model provides a flexible box of transmission covers device which characterized in that includes: the device comprises a gear box, a transmission motor, a roller shutter cover and a transmission controller; wherein the content of the first and second substances,

the gearbox, comprising: the transmission gear, the roller shutter shaft gear and the clutch gear; the transmission gear and the roller shutter shaft gear are arranged oppositely, and a clutch gap is reserved in the middle; an intermediate shaft is arranged on the central line of the clutch gap and is perpendicular to the central connecting line of the transmission gear and the rolling shaft gear; the clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the wall of the gear box, the intermediate shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction close to or away from the transmission gear and the rolling shutter shaft gear, and the clutch gear, the transmission gear and the rolling shutter shaft gear form a gear clutch;

the transmission gear is connected with an output shaft of the transmission motor and is driven by the output shaft to rotate forwards, reversely or stop rotating; the rolling shaft gear is connected with the rolling shaft and drives the rolling shaft to rotate forwards, reversely or stop to drive the rolling cover connected with the rolling shaft to extend, retract or stop; the roller shutter cover is positioned at the open top cover of the box body; when the clutch gear is close to or far away from the transmission gear and the roller shutter shaft gear, the clutch gear is connected with or disconnected from the transmission gear and the roller shutter shaft gear for meshing transmission;

and the transmission controller is connected with the transmission motor, receives forward rotation, reverse rotation or stalling control information, and generates a corresponding control instruction to control the transmission motor to rotate forward, reverse or stall.

2. The retractable transmission housing cover device as claimed in claim 1, wherein the translation mechanism is a clutch thread provided on the outside of the intermediate shaft and cooperating with the wall of the gear housing, and the intermediate shaft is controlled to move toward/away from the transmission gear and the rolling shaft gear by the clutch thread.

3. A drive telescope housing cover device according to claim 1 or 2, characterised in that the end of the intermediate shaft extending beyond the wall of the gearbox housing is provided with a translational push-pull rod and/or a knob, which drives the translational mechanism to move the intermediate shaft towards/away from the drive gear and the roller shutter gear.

4. The drive telescoping box covering device of claim 1, further comprising: and the positioning baffle plate is sleeved on the intermediate shaft, is positioned between the clutch gear and the gear box shell wall, and has a diameter larger than that of the through hole of the intermediate shaft on the gear box shell wall.

5. The drive telescoping box covering device of claim 1, further comprising: and the plane thrust bearing is sleeved on the intermediate shaft and is positioned between the intermediate shaft and the clutch gear.

6. The transmission retractable box covering device as claimed in claim 1, wherein the transmission controller is in communication connection with the control button through a wired communication module, and/or the wireless communication module is in communication connection with the remote controller through a frequency band, receives the control signal for decoding, and generates a corresponding control message for forward rotation, reverse rotation or stall of the transmission motor according to the signal data when the decoded signal data is compared with the pre-stored remote control information data.

7. The retractable transmission case covering device as claimed in claim 6, wherein the wireless communication module is a bluetooth communication module or a mobile network communication module.

8. The drive telescoping box covering device of claim 1, further comprising: and the transmission controller is used for comparing the forward rotation control message, the reverse rotation control message or the stop rotation control message with a preset lighting strategy to generate a lighting instruction of the lighting lamp and controlling the lighting of the lighting lamp.

9. A control method of a box body covering device with telescopic transmission is characterized by comprising the following steps:

the transmission gear and the roller shutter shaft gear are oppositely arranged, and a clutch gap is reserved in the middle; an intermediate shaft is arranged on the central line of the clutch gap and is perpendicular to the central connecting line of the transmission gear and the rolling shaft gear; a clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the wall of the gearbox shell;

the transmission gear is connected with an output shaft of the transmission motor, the roller shutter shaft gear is connected with a roller shutter shaft, a roller shutter cover is connected to the roller shutter shaft, the roller shutter cover is arranged at the open top cover of the box body, and the transmission controller is connected with the transmission motor to form a transmission telescopic box body cover;

when the transmission controller receives a control message for extending, retracting or stopping the roller shutter cover, a forward rotation control message, a reverse rotation control message or a stop control message is correspondingly generated to control the transmission motor to rotate forward, reversely or stop, and the roller shutter shaft gear is driven to rotate forward, reversely or stop through meshing transmission so as to drive the roller shutter cover to extend, retract or stop;

the intermediate shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction far away from the transmission gear and the rolling shaft gear, the gear meshing with the transmission gear and the rolling shaft gear is removed, and the rolling shaft gear is separated from the meshing transmission of the transmission gear;

the middle shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction close to the transmission gear and the roller shutter shaft gear, the clutch gear is restored to be meshed with the transmission gear and the roller shutter shaft gear, and the roller shutter shaft gear is restored to be meshed with the transmission gear.

10. The method of controlling a telescopically driving housing cover device according to claim 9, wherein said translating means is a clutch screw thread provided outside said intermediate shaft and cooperating with said gearbox housing wall;

and a translational push-pull rod and/or a knob and/or a rotary groove which are/is screwed at one end of the intermediate shaft extending out of the wall of the gear box, and the intermediate shaft is controlled to move towards/away from the transmission gear and the rolling shutter shaft gear through the clutch thread.

Technical Field

The invention relates to the technical field of transmission telescoping, in particular to a box body covering device for transmission telescoping and a control method thereof.

Background

The box is used for placing, carrying article, provides very big convenience for people's life, and generally, the box of placing article comprises the storing chamber that box board and box board encircle the formation, can be that side opening is used for placing article, also can be that top cap portion opening is used for placing article, perhaps both cooperate the opening to place article. In recent years, along with the development of automobiles, a pickup truck with an open box body compartment is more and more popular, and the pickup truck is a light truck which is provided with a cargo box without a roof at the rear part of a cab and is provided with a cargo box side plate and the cab which are connected into a whole, and is a passenger-cargo dual-purpose automobile with a front part like a car and a rear part provided with the cargo box. Meanwhile, the carriage is covered by an electric tail box cover, so that the carried goods are protected from being influenced by weather environment and can not be stolen, a user can conveniently open and close the box cover, and the appearance of the pickup truck is more attractive. The transmission clutch structure of the electric telescopic tail box cover of the existing pickup truck on the market is characterized in that a motor main shaft and a roller shutter main shaft are connected by an inner hexagonal sleeve, wherein the motor main shaft and the roller shutter main shaft are regular hexagonal main shafts. When the inner hexagonal sleeve is sleeved on the motor main shaft and the roller shutter main shaft, power transmission can be realized, so that the electric roller shutter can be opened and closed; when the inner hexagonal sleeve is moved to be separated from the motor spindle, the power transmission of the motor spindle is interrupted, and the electric tail box cover can be manually opened and closed.

When the transmission top cap leads to normally opening when special conditions such as system power system trouble appear on the current pick up box, because hexagonal socket is big because of area of contact, and the motor spindle is when rotatory to hexagonal socket and the power of rolling up the curtain main shaft and still exist for very difficult when removing hexagonal socket. Meanwhile, when the abnormity needs to be relieved and the inner hexagonal sleeve needs to be moved onto the motor shaft, the complex operation can be completed by strong professional manual operation capacity under the condition that the contact surface is large and the user cannot see the motor shaft. Moreover, the back is installed on the pick-up carriage to electronic boot lid, and when the circuit took place unusually or car storage battery did not have the electricity and can't normally provide electric drive motor and rotate or the motor damages, the boot lid will unable the opening, seriously influences the normal use of packing box.

Therefore, how to provide a convenient, fast and highly stable box covering device with telescopic transmission is a technical problem to be solved urgently by those skilled in the art.

Disclosure of Invention

The invention provides a transmission telescopic box body covering device and a control method thereof, and aims to solve the problem that a technical scheme of a transmission clutch device and a control method of the transmission clutch device for a box body telescopic covering object which has a simple structure, is convenient to use and can quickly cut off or connect meshing transmission between a motor shaft gear and a roller shutter shaft gear does not exist in the prior art.

The invention provides a transmission telescopic box body covering device, which comprises: the device comprises a gear box, a transmission motor, a roller shutter cover and a transmission controller; wherein the content of the first and second substances,

the gearbox, comprising: the transmission gear, the roller shutter shaft gear and the clutch gear; the transmission gear and the roller shutter shaft gear are arranged oppositely, and a clutch gap is reserved in the middle; an intermediate shaft is arranged on the central line of the clutch gap and is perpendicular to the central connecting line of the transmission gear and the rolling shaft gear; the clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the wall of the gear box, the intermediate shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction close to or away from the transmission gear and the rolling shutter shaft gear, and the clutch gear, the transmission gear and the rolling shutter shaft gear form a gear clutch;

the transmission gear is connected with an output shaft of the transmission motor and is driven by the output shaft to rotate forwards, reversely or stop rotating; the rolling shaft gear is connected with the rolling shaft and drives the rolling shaft to rotate forwards, reversely or stop to drive the rolling cover connected with the rolling shaft to extend, retract or stop; the rolling shutter cover is positioned at the open top cover of the box body, gradually covers the box body when extending out, and gradually opens the box body when contracting; when the clutch gear is close to or far away from the transmission gear and the roller shutter shaft gear, the clutch gear is connected with or disconnected from the transmission gear and the roller shutter shaft gear for meshing transmission;

and the transmission controller is connected with the transmission motor, receives forward rotation, reverse rotation or stalling control information, and generates a corresponding control instruction to control the transmission motor to rotate forward, reverse or stall.

Optionally, the translation mechanism is a clutch thread arranged outside the intermediate shaft and matched with the wall of the gear box shell, and the intermediate shaft is controlled to move towards/away from the transmission gear and the rolling shutter shaft gear through the clutch thread.

Optionally, a translation push-pull rod and/or a knob are/is arranged at one end, extending out of the wall of the gearbox, of the intermediate shaft, and the translation push-pull rod and/or the knob are/is driven to drive the translation mechanism to control the intermediate shaft to move towards the direction close to/away from the transmission gear and the rolling shutter shaft gear.

Optionally, wherein the apparatus further comprises: and the positioning baffle plate is sleeved on the intermediate shaft, is positioned between the clutch gear and the gear box shell wall, and has a diameter larger than that of the through hole of the intermediate shaft on the gear box shell wall.

Optionally, wherein the apparatus further comprises: and the plane thrust bearing is sleeved on the intermediate shaft and is positioned between the positioning blocking piece and the clutch gear.

Optionally, the transmission controller is in communication connection with the control button through a wired communication module, and/or the wireless communication module is in communication connection with the remote controller through a frequency band, receives the control signal to decode, and generates a corresponding control message for forward rotation, reverse rotation or stall of the transmission motor according to the signal data when the decoded signal data is compared with the pre-stored remote control information data to be consistent.

Optionally, the wireless communication module is a bluetooth communication module or a mobile network communication module.

Optionally, wherein the apparatus further comprises: and the transmission controller is used for comparing the forward rotation control message, the reverse rotation control message or the stop rotation control message with a preset lighting strategy to generate a lighting instruction of the lighting lamp and controlling the lighting of the lighting lamp.

On the other hand, the invention also provides a control method of the transmission telescopic box body covering device, which comprises the following steps:

the transmission gear and the roller shutter shaft gear are oppositely arranged, and a clutch gap is reserved in the middle; an intermediate shaft is arranged on the central line of the clutch gap and is perpendicular to the central connecting line of the transmission gear and the rolling shaft gear; a clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the wall of the gearbox shell;

the transmission gear is connected with an output shaft of the transmission motor, the roller shutter shaft gear is connected with a roller shutter shaft, a roller shutter cover is connected to the roller shutter shaft, the roller shutter cover is arranged at the open top cover of the box body, and the transmission controller is connected with the transmission motor to form a transmission telescopic box body cover;

when the transmission controller receives a control message for extending, retracting or stopping the roller shutter cover, a forward rotation control message, a reverse rotation control message or a stop control message is correspondingly generated to control the transmission motor to rotate forward, reversely or stop, and the roller shutter shaft gear is driven to rotate forward, reversely or stop through meshing transmission so as to drive the roller shutter cover to extend, retract or stop;

the intermediate shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction far away from the transmission gear and the rolling shaft gear, the gear meshing with the transmission gear and the rolling shaft gear is removed, and the rolling shaft gear is separated from the meshing transmission of the transmission gear;

the middle shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction close to the transmission gear and the roller shutter shaft gear, the clutch gear is restored to be meshed with the transmission gear and the roller shutter shaft gear, and the roller shutter shaft gear is restored to be meshed with the transmission gear.

Optionally, wherein the translation mechanism is a clutch thread arranged outside the intermediate shaft and matched with the gearbox shell wall;

and a translational push-pull rod and/or a knob and/or a rotary groove which are/is screwed at one end of the intermediate shaft extending out of the wall of the gear box, and the intermediate shaft is controlled to move towards/away from the transmission gear and the rolling shutter shaft gear through the clutch thread.

The transmission telescopic box body covering device and the control method thereof have the advantages of simple structure, low production cost and stable performance, and improve the market competitiveness. The middle shaft is rotated to realize the connection or disconnection of power transmission between the transmission shaft gear and the roller shutter shaft gear, the operation is convenient and fast, and the working efficiency is high.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.

FIG. 1 is a schematic view of a housing with a drive telescoping housing cover assembly installed in accordance with an embodiment of the present invention;

FIG. 2 is a schematic illustration showing a disassembled structure of a transmission retractable box covering device in an embodiment of the present invention;

FIG. 3 is a schematic diagram of a structure of a transmission telescopic case covering device in the embodiment of the invention;

FIG. 4 is a schematic diagram of a structure of a transmission gear of the transmission telescopic case covering device of the embodiment of the invention connected with an output shaft of a transmission motor;

FIG. 5 is a schematic view of the structure of the gear of the roller blind shaft connected to the roller blind shaft in the retractable transmission case cover apparatus according to the embodiment of the present invention;

fig. 6 is a schematic flow chart of a method for controlling a transmission retractable box covering device according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The existing box body with a cover on the market, such as an intelligent electric telescopic tail box cover transmission clutch structure for a pickup truck, is characterized in that a motor main shaft and a roller shutter main shaft are connected by an inner hexagonal sleeve; the motor main shaft and the roller shutter main shaft are regular hexagon main shafts, power transmission is achieved when the inner hexagonal sleeve is sleeved on the motor main shaft and the roller shutter main shaft, therefore, the electric roller shutter is opened and closed, the power transmission of the motor main shaft is interrupted when the inner hexagonal sleeve is moved to be separated from the motor main shaft, and the electric tail box cover can be manually opened and closed.

According to the scheme, when the tail box cover cannot be normally opened, the contact area of the inner hexagonal sleeve is large, force applied to the hexagonal sleeve and the roller shutter main shaft by the motor main shaft during rotation still exists, and the inner hexagonal sleeve is very difficult to move; meanwhile, when the abnormity is removed and the inner hexagonal sleeve needs to be moved onto the motor shaft, the complex operation can be completed by strong professional manual operation capacity under the condition of incapability of visual observation due to the large contact surface.

The back is installed on the pick up carriage to electronic boot lid, takes place unusually or the car storage battery does not have the electricity and can't normally provide electric drive motor and rotate when the circuit, and the boot lid will unable the opening when the motor damages, influences the normal use of packing box. This application is through three bevel gear, realize the transmission of power, when the unable normal use afterbody case lid of the abnormal conditions of being qualified for the next round of competitions, through the bevel gear interrupt power transmission in the middle of removing, sector gear has more advantages in the connection of power and interruption, because the number of teeth is more and does not need very big power can leave at the in-process that the removal of bevel gear left motor main shaft and roll up curtain main shaft, remove with sector gear and motor main shaft, when roll up curtain main shaft connection, sector gear can be according to self position self-adaptation adjustment to suitable position, with drive gear and roll up curtain shaft gear engagement.

The sector clutch gear in the middle of the moving uses an intermediate shaft with threads, the diameter of the intermediate shaft can be phi 10mm, meanwhile, one end of the intermediate shaft is provided with a cross groove (or other groove bodies which can be used for rotary support), when power needs to be interrupted, the intermediate shaft can be moved only by rotating the cross groove by a straight bolt cutter, the forward rotation is used for connecting the motor main shaft and the roller shutter main shaft, and the reverse rotation is used for moving out the clutch gear to interrupt power output.

Specifically, as shown in fig. 1 to 5, fig. 1 is a schematic view of a case body of the case body covering device with a transmission telescopic mechanism in the embodiment; FIG. 2 is a schematic illustration showing a disassembled structure of the retractable transmission case covering device in the present embodiment; FIG. 3 is a schematic diagram of a structure of the transmission telescopic case covering device in the embodiment; FIG. 4 is a schematic structural diagram of the transmission gear of the transmission telescopic case covering device of the present embodiment connected to the output shaft of the transmission motor; fig. 5 is a schematic view showing a structure of the gear of the roll shaft connected to the roll shaft in the transmission telescopic housing cover apparatus of the present embodiment.

The box 100 shown in the figure comprises a box space surrounded by side plates 101, a transmission telescopic box covering device 102 is installed as a cover surface of the box 100, and a rolling shutter shaft drives a rolling shutter cover to extend or contract along the box opening direction along with the transmission control of a motor so as to cover the upper side surface of the box or open the upper side surface of the box. The internal groove at one end of the roller shutter cover is meshed with the plastic gear on the roller shutter shaft and fixed on the roller shutter shaft, and the roller shutter cover is pushed to be stored like spiral tracks on two sides of the box body when the roller shutter shaft rotates, or the roller shutter cover is released to extend out along the side wall of the box body opening cover.

Concretely, the flexible box of transmission covers the device, includes: a gear box 201, a transmission motor 202, a roller shutter cover 203 and a transmission controller 204.

Wherein, gearbox 201, by the gearbox shell wall 214 of outside enclose the gearbox cavity, is used for placing the gear clutch that the gear constitutes, includes: transmission gear 211, roller shutter shaft gear 212 and clutch gear 213. The transmission gear 211 and the roller shutter shaft gear 212 are oppositely arranged, and a clutch gap is reserved in the middle; an intermediate shaft 205 is arranged at the center line of the clutch gap and is vertical to the central connecting line of the transmission gear and the rolling shutter shaft gear; a clutch gear 213 which is sleeved on the intermediate shaft and is meshed with the transmission gear 211 and the rolling shaft gear 212; a translation mechanism 215 is arranged between the intermediate shaft 205 and the wall 214 of the gear box, the intermediate shaft 205 is controlled by the translation mechanism 215 to drive the clutch gear 213 to move towards or away from the transmission gear 211 and the rolling shutter shaft gear 212, and the transmission gear 211 and the rolling shutter shaft gear 212 form a gear clutch. The other end of the intermediate shaft 205, which is opposite to the translation mechanism 215, can be rotatably mounted in a positioning hole on the opposite side of the gear box through a sleeve, so that the intermediate shaft is fixed and does not shake.

Optionally, the gear box is rectangular, the transmission shaft gear and the roller shutter shaft gear are transversely arranged in the gear box, and the intermediate shaft and the clutch gear are longitudinally arranged in the gear box. The rolling shutter shaft secondary wheel is fixedly connected with the rolling shutter shaft, and when the rotation of the transmission gear is transmitted to the rolling shutter shaft gear through the clutch gear, the rolling shutter shaft is driven to rotate, so that the rolling shutter shaft secondary wheel is driven to rotate to push the rolling shutter to open and close.

The transmission gear 211 is connected with the output shaft 221 of the transmission motor 202 and is driven by the output shaft 221 to rotate forwards, reversely or stop rotating; a rolling shaft gear 212 connected with the rolling shaft 216 for driving the rolling shaft 206 to rotate forward, backward or stop to drive the rolling cover 203 connected with the rolling shaft to extend, retract or stop; the rolling curtain cover 203 is positioned at the open top cover of the box body, gradually covers the box body when extending out, and gradually opens the box body when contracting; the clutch gear 213 is connected to or disconnected from the driving gear 211 and the rolling shaft gear 212 when approaching or separating from the driving gear 211 and the rolling shaft gear 212. The rolling shutter cover 203 is provided with rolling shutter support frames 217 at two sides thereof as a rail for the rolling shutter cover to extend and retract, and the rolling shutter shaft 216 can be provided with a dust cover 218. The gear box 201, the drive motor 202 and the roller shutter shaft 216 may be disposed within a mounting box 219.

And the transmission controller 211 is connected with the transmission motor 202, receives the forward rotation, reverse rotation or stalling control message, and generates a corresponding control command to control the forward rotation, reverse rotation or stalling of the transmission motor 202. And other control messages, such as a switch lamp control message, can be received, and a corresponding control instruction is generated to control the switch lamp.

Optionally, the transmission controller 211 is in communication connection with the control button through a wired communication module, and/or the wireless communication module is in communication connection with the remote controller through a frequency band, receives the control signal to decode, and generates a corresponding control message for forward rotation, reverse rotation or stop rotation of the transmission motor according to the signal data when the decoded signal data is compared with the pre-stored remote control information data to be consistent. The wireless communication module is a Bluetooth communication module or a mobile network communication module, receives control information transmitted through Bluetooth communication or a mobile network, realizes wireless control over the transmission telescopic box body covering device, and can also realize remote control over the transmission telescopic box body covering device.

In some optional embodiments, the apparatus may further comprise: and the transmission controller is used for comparing the forward rotation control message, the reverse rotation control message or the stop rotation control message with a preset lighting strategy of the lighting lamp to generate a lighting instruction of the lighting lamp and controlling the lighting of the lighting lamp.

In some alternative embodiments, the translation mechanism 215 is a clutch thread disposed on the outside of the intermediate shaft 205 and cooperating with the wall of the gear box, and the intermediate shaft is controlled to move toward/away from the transmission gear and the gear of the roller blind shaft by the clutch thread.

In some alternative embodiments, the end of the intermediate shaft 205 that protrudes from the wall of the gearbox housing is provided with a translational push-pull rod, and/or a knob, and/or a screw-threaded slot, such as a cross-shaped slot that can be screwed with a screw driver, that drives a translational mechanism to move the intermediate shaft toward/away from the drive gear and the gear of the roller blind shaft.

Optionally, the apparatus may further include: the positioning baffle 401 is sleeved on the intermediate shaft 205 and is positioned between the clutch gear 213 and the gearbox shell wall 214, and the diameter of the positioning baffle is larger than that of a through hole of the intermediate shaft on the gearbox shell wall. Optionally, the apparatus may further include: and the plane thrust bearing 402 is sleeved on the middle shaft and is positioned between the positioning baffle plate 401 and the clutch gear 213. The flat thrust bearing 402 distributes the force of the transmission shaft gear to the clutch gear when the intermediate shaft gear rotates, and abrasion between the clutch gear and the intermediate shaft is avoided.

Fig. 6 is a schematic flow chart of a control method of the retractable transmission box cover device in this embodiment. At present, the electric roller shutter on the market is only controlled by a 433M remote control key, and if the remote controller is damaged and lost or the remote controller is out of power, the electric roller shutter cannot be used. Meanwhile, since the 433M frequency band belongs to a public frequency band, many other civil devices are used (such as motorcycle keys, automobile keys, electric rolling doors, etc.), and are easily interfered, so that signals are unstable. In this embodiment, the remote control of the housing cover, which is driven to extend and retract, on the housing supports three other control methods in addition to the conventional one.

The first type is especially the control embedded in the original vehicle remote control key on the vehicle box body, and the vehicle key must be carried by a vehicle owner when the vehicle owner uses the vehicle.

Secondly, the small program control, because the popularity of the existing smart phone and the popularity of the social software are very high, based on the social software platform, the small program control of the electric roller shutter is developed, a processor and a Bluetooth module are configured in the transmission controller, the identity information of a user is verified and verified through the data interaction of the small program and a background, and then the Bluetooth module of the box covering device with telescopic transmission is connected, and the box covering device is remotely controlled by receiving control information. The Bluetooth equipment is arranged in the electric roller shutter controller, and a user can control all functions of the electric roller shutter and monitor the state of the electric roller shutter through small program software by using a mobile phone.

And thirdly, the additionally arranged button control is connected to the transmission controller through communication, and the scheme can enable a user to operate the electric roller shutter switch at will under the condition that the user does not leave a control position and needs to open the roller shutter.

Specifically, the control method of the transmission telescopic box body covering device can be implemented by the transmission telescopic box body covering device, and comprises the following steps:

601, arranging a transmission gear and a roller shutter shaft gear oppositely, and reserving a clutch gap in the middle; an intermediate shaft is arranged at the center line of the clutch gap and is vertical to the central connecting line of the transmission gear and the rolling shaft gear; the clutch gear is sleeved on the intermediate shaft and meshed with the transmission gear and the roller shutter shaft gear; a translation mechanism is arranged between the intermediate shaft and the wall of the gearbox shell.

Step 602, connecting the transmission gear with an output shaft of the transmission motor, connecting a roller shutter shaft gear with a roller shutter shaft, connecting a roller shutter cover on the roller shutter shaft, placing the roller shutter cover at the open top cover of the box body, and connecting the transmission controller with the transmission motor to form a transmission telescopic box body cover.

Step 603, when the transmission controller receives the control message of extending, retracting or stopping the roller shutter cover, the transmission controller correspondingly generates a forward rotation, reverse rotation or stop control message to control the transmission motor to rotate forward, reverse or stop, and the transmission controller drives the roller shutter shaft gear to rotate forward, reverse or stop through the meshing transmission belt so as to drive the roller shutter cover to extend, retract or stop.

And step 604, controlling the intermediate shaft to drive the clutch gear to move towards the direction away from the transmission gear and the roller shutter shaft gear through the translation mechanism, releasing the engagement with the transmission gear and the roller shutter shaft gear, and disengaging the roller shutter shaft gear from the engagement transmission of the transmission gear.

Step 605, the intermediate shaft is controlled by the translation mechanism to drive the clutch gear to move towards the direction close to the transmission gear and the rolling shaft gear, the clutch gear is restored to be meshed with the transmission gear and the rolling shaft gear, and the rolling shaft gear is restored to be meshed with the transmission gear for transmission.

The transmission controller placed in the roller shutter box body can detect the received 433MHZ frequency signal, decode the signal, compare the decoded data with the stored remote controller information, if the comparison is successful, the remote controller is considered to be an effective remote control signal, and make corresponding actions (turning on/off the roller shutter and turning on/off the lamp) according to the signal data, if the comparison is failed, the remote controller is considered to be other product signals or interference signals, and does not respond.

Optionally, the transmission telescopic box body covering device further comprises a voltage stabilizer connected between the transmission motor and the power supply, the power supply is controlled to output stable voltage to the transmission motor, the uniform-speed operation of the electric roller shutter is guaranteed, and the problems that the electric roller shutter cannot operate at a uniform speed in the market at present, the roller shutter operates at a high speed under ordinary conditions, and the operation speed of the roller shutter is slowed along with the reduction of the voltage of the battery when the voltage of the power supply is high are solved. The control to the opening and closing position of the electric roller shutter can be set, the control information of the user to the opening and closing position of the electric roller shutter is received, the transmission time for electrifying the driving motor is calculated by combining the total length of the electric roller shutter and the running speed, the power of the driving motor is automatically cut off when the transmission time is reached, and the power is supplied to the driving motor when the control information for recovering the electrification is received. Preferably, the control device can also be used for adjusting the opening and closing speed of the electric roller shutter, receiving a control message of a user on the opening and closing speed of the electric roller shutter, obtaining an adjusted voltage value by combining the operation parameters of the transmission motor and the comparison relation between the voltage of the transmission motor and the operation speed, and controlling the transformer to output the voltage to the transmission motor by adjusting the voltage value.

The motor control part adopts a PID controller mode, and obtains the running speed of the motor in real time through a Hall sensor arranged on a motor shaft; and acquiring the running current of the motor in real time through an on-board IC. The motor driving part is combined with the currently acquired speed and current, and the conduction current of the motor is adjusted in real time in a PWM mode, so that the purpose of uniform running of the roller shutter is achieved. Meanwhile, if the Hall signal is abnormal or the current is abnormal, different sound combinations are sent out through a loudspeaker on the controller to realize abnormal alarm or the electric connection with the transmission motor is cut off in time.

In some alternative embodiments, the translation mechanism is a clutch thread arranged outside the intermediate shaft and cooperating with the wall of the gearbox casing. And (3) screwing a translation push-pull rod and/or a knob and/or a rotary groove at one end of the intermediate shaft, which extends out of the wall of the gear box, and controlling the intermediate shaft to move towards/away from the transmission gear and the roller shutter shaft gear through clutch threads.

It will be understood by those of ordinary skill in the art that all or a portion of the processes of the methods of the embodiments described above may be implemented by a computer program that may be stored in a non-volatile computer-readable storage medium, which, when executed, may include the processes of the embodiments of the methods described above, wherein any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory.

It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-mentioned division of the functional units and modules is illustrated, and in practical applications, the above-mentioned function distribution may be performed by different functional units and modules according to needs, that is, the internal structure of the apparatus is divided into different functional units or modules, so as to perform all or part of the functions described above.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.

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