阅读说明：本技术 金刚石盘的监控方法及系统 (Monitoring method and system for diamond disk ) 是由 梁金娥 李松 张超逸 邢中豪 于 2020-04-30 设计创作，主要内容包括：本申请公开了一种金刚石盘的监控系统及方法,涉及半导体制造领域。该监控系统包括至少包括金刚石盘检测传感器、信号转换模块、金刚石盘信号采集电路、运动控制器、中控系统、研磨盘调节器驱动系；金刚石盘检测传感器设置在研磨盘的外侧且与金刚石盘的初始位置相邻,金刚石盘上设置有检测标记,金刚石盘检测传感器根据工作指令发射检测信号,接收由金刚石盘反射回的反馈信号；将反馈信号发送至中控系统,中控系统根据反馈信号确定金刚石盘的运行状态信息；解决了目前金刚石盘的实际运行状态不能及时反馈的问题；达到了实时获取金刚石盘的运行状态,防止金刚石盘运行过程中出现异常无法及时发现,有助于优化对研磨盘上研磨垫的处理的效果。(The application discloses a monitoring system and a monitoring method for a diamond disc, and relates to the field of semiconductor manufacturing. The monitoring system at least comprises a diamond disk detection sensor, a signal conversion module, a diamond disk signal acquisition circuit, a motion controller, a central control system and a grinding disk regulator driving system; the diamond disk detection sensor is arranged on the outer side of the grinding disk and adjacent to the initial position of the diamond disk, a detection mark is arranged on the diamond disk, and the diamond disk detection sensor emits a detection signal according to a working instruction and receives a feedback signal reflected by the diamond disk; sending the feedback signal to a central control system, and determining the running state information of the diamond disk by the central control system according to the feedback signal; the problem that the actual running state of the existing diamond disk cannot be fed back in time is solved; the running state of the diamond disc is obtained in real time, abnormity in the running process of the diamond disc is prevented from being discovered in time, and the effect of optimizing the treatment of the grinding pad on the grinding disc is facilitated.)

1. A monitoring system of a diamond disk is characterized by at least comprising a diamond disk detection sensor, a signal conversion module, a diamond disk signal acquisition circuit, a motion controller, a central control system and a grinding disk regulator driving system;

the diamond disc detection sensor is connected with the signal conversion module, the signal conversion module is connected with the diamond disc signal acquisition circuit, the diamond disc signal acquisition circuit is connected with the motion controller, and the motion controller is respectively connected with the central control system and the grinding disc regulator driving system;

the diamond disc detection sensor is arranged on the outer side of the grinding disc and adjacent to the initial position of the diamond disc, and a detection mark is arranged on the diamond disc;

the central control system is internally stored with a motion control instruction of a grinding disc regulator, a working process of the grinding disc regulator and a standard motion track of a grinding head in the grinding disc regulator;

the central control system is used for sending a motion control command to the motion controller;

the motion controller is used for sending the received motion control command to the grinding disc regulator driving system;

the grinding disc regulator driving system is used for driving the grinding disc regulator to operate according to the motion control instruction, and the grinding disc regulator is used for driving the diamond disc to move on the grinding disc;

the central control system is used for sending a working instruction to the diamond disc detection sensor according to the working process of the grinding disc regulator;

the diamond disk detection sensor is used for transmitting a detection signal according to a working instruction and receiving a feedback signal reflected by the diamond disk; sending the feedback signal to the central control system; the feedback signals comprise target feedback signals corresponding to detection marks on the diamond disk and common feedback signals corresponding to positions except the detection marks;

and the central control system is used for receiving the feedback signal and determining the running state information of the diamond disk according to the feedback signal, wherein the running state information of the diamond disk comprises the rotating speed of the diamond disk and the position of the diamond disk.

2. A monitoring system for a diamond disc according to claim 1,

and the central control system is used for sending a working instruction of the diamond disc detection sensor to the diamond disc detection sensor when the grinding head is determined to be positioned at the preset position according to the working process of the grinding disc regulator.

3. A monitoring system for a diamond disc according to claim 2,

the central control system is used for sending a working instruction of the diamond disc detection sensor to the motion controller when the grinding head is determined to be positioned at the preset position according to the working process of the grinding disc regulator;

the motion controller is used for receiving and sending a working instruction of the diamond disc detection sensor to the diamond disc signal acquisition circuit;

the diamond disc signal acquisition circuit is used for sending a working instruction to the diamond disc detection sensor through the signal conversion module;

the diamond disc detection sensor is used for sending the feedback signal to the diamond disc signal acquisition circuit through the signal conversion module;

the diamond disc signal acquisition circuit is used for receiving and sending the feedback signal to the motion controller system;

and the motion controller system is used for receiving and sending the feedback signal to the central control system.

4. A monitoring system for a diamond disk according to claim 1, wherein the diamond disk detection sensor is configured to continuously emit an optical signal for a predetermined time according to an operation command, and to receive a feedback optical signal reflected from the diamond disk;

the optical signal is a narrow-band red light signal.

5. A monitoring system for a diamond disc as claimed in claim 1, wherein the outer side of the diamond disc detection sensor is provided with a transparent protective cover.

6. A monitoring system for a diamond disc according to claim 1, wherein the detection marks provided on the diamond disc are bumps or grooves or color patches.

7. The monitoring system of a diamond disk according to claim 1, wherein the polishing disk adjuster comprises a polishing head, an adjuster base, the polishing head being connected to the adjuster base by a belt;

the grinding head is used for fixing the diamond disc;

the regulator base is used for driving the grinding head to rotate and driving the grinding head to swing back and forth between the edge of the grinding disc and the center of the grinding disc.

8. A method of monitoring a diamond disk, applied to the diamond disk monitoring system according to any one of claims 1 to 7, the method comprising:

sending a motion control command to a motion controller through a central control system; the central control system is internally stored with a motion control instruction of a grinding disc regulator, a working process of the grinding disc regulator and a standard motion track of a grinding head in the grinding disc regulator;

sending the received motion control command to a grinding disc regulator driving system through the motion controller;

driving the grinding disc adjuster to operate according to the motion control instruction through a grinding disc adjuster driving system; the grinding disc adjuster is used for driving the diamond disc to move on the grinding disc;

sending a working instruction to a diamond disc detection sensor through a central control system according to the working process of the grinding disc regulator; the diamond disc detection sensor is arranged on the outer side of the grinding disc and adjacent to the initial position of the diamond disc, and a detection mark is arranged on the diamond disc;

transmitting a detection signal through the diamond disc detection sensor according to a working instruction, and receiving a feedback signal reflected by the diamond disc; sending the feedback signal to the central control system; the feedback signals comprise target feedback signals corresponding to detection marks on the diamond disk and common feedback signals corresponding to positions except the detection marks;

and receiving the feedback signal sent by the diamond disc detection sensor through the central control system, and determining the running state information of the diamond disc according to the feedback signal, wherein the running state information of the diamond disc comprises the rotating speed of the diamond disc and the position of the diamond disc.

9. The method of claim 8, wherein said sending motion control commands to the motion controller by the central control system comprises:

and when the central control system determines that the grinding head is positioned at the preset position according to the working process of the grinding disc regulator, the working instruction of the diamond disc detection sensor is sent to the diamond disc detection sensor.

10. The method of claim 8, wherein the emitting a detection signal by the diamond disk detection sensor according to an operating instruction, receiving a feedback signal reflected by the diamond disk, comprises:

continuously emitting an optical signal by the diamond disk detection sensor for a predetermined time according to a working instruction;

receiving, by the diamond disk detection sensor, a feedback optical signal reflected back by the diamond disk;

the optical signal is a narrow-band red light signal.

11. The method of claim 8, wherein the diamond disk detection sensor is provided with a transparent protective cover on the outside.

12. A monitoring system for a diamond disc according to claim 8, wherein the detection marks provided on the diamond disc are bumps or grooves or color patches.

Technical Field

The application relates to the field of semiconductor manufacturing, in particular to a monitoring method and system for a diamond disk.

Background

With the development of the semiconductor industry, the size of semiconductor devices is smaller and smaller, and the requirement on the flatness of the surface of a wafer is higher and higher.

CMP (Chemical Mechanical Polish) is a technique that combines Chemical reaction and Mechanical polishing to achieve global planarization of the wafer surface. The principle of CMP is: the wafer is fixed at the lowest part of a polishing head, a polishing pad is placed on a grinding disc, grinding fluid continuously flows between the wafer and the polishing pad, the rotating polishing head presses down under certain pressure during polishing, reactants on the surface of the wafer are continuously stripped, and planarization is realized under the combined action of a chemical reactant and abrasive particles.

The diamond Disk (Disk) is an important consumable in a CMP system, and is mainly used for treating a grinding pad, removing grinding byproducts on the grinding pad, enabling the surface of the grinding pad to be smoother and more uniform, keeping a certain roughness on the surface of the grinding pad, and being beneficial to the grinding liquid to be more uniformly distributed on the surface of the grinding pad. If the polishing pad is not properly treated, polishing byproducts and slurry may deposit in the pores of the polishing pad surface, causing the wafer to slip on the polishing pad surface, resulting in wafer scratching or poor polishing rate and uniformity. It can be seen that the operating conditions of the diamond disk are directly related to the CMP effect. However, the actual operation state of the diamond disk can only be detected by the thickness and defects of the wafer subjected to the CMP process, and cannot be directly detected during the operation of the diamond disk.

Disclosure of Invention

In order to solve the problems in the related art, the application provides a monitoring method and a monitoring system for a diamond disk. The technical scheme is as follows:

in a first aspect, an embodiment of the present application provides a monitoring system for a diamond disc, which at least includes a diamond disc detection sensor, a signal conversion module, a diamond disc signal acquisition circuit, a motion controller, a central control system, and a grinding disc regulator driving system;

the diamond disc detection sensor is connected with the signal conversion module, the signal conversion module is connected with the diamond disc signal acquisition circuit, the diamond disc signal acquisition circuit is connected with the motion controller, and the motion controller is respectively connected with the central control system and the grinding disc regulator driving system;

the diamond disc detection sensor is arranged on the outer side of the grinding disc and is adjacent to the initial position of the diamond disc, and a detection mark is arranged on the diamond disc;

the central control system stores a motion control instruction of the grinding disc regulator, a working flow of the grinding disc regulator and a standard motion track of a grinding head in the grinding disc regulator;

the central control system is used for sending a motion control command to the motion controller;

the motion controller is used for sending the received motion control command to the grinding disc regulator driving system;

the grinding disc regulator driving system is used for driving the grinding disc regulator to operate according to the motion control instruction, and the grinding disc regulator is used for driving the diamond disc to move on the grinding disc;

the central control system is used for sending a working instruction to the diamond disc detection sensor according to the working process of the grinding disc regulator;

the diamond disk detection sensor is used for transmitting a detection signal according to the working instruction and receiving a feedback signal reflected by the diamond disk; sending the feedback signal to a central control system; the feedback signals comprise target feedback signals corresponding to detection marks on the diamond disk and common feedback signals corresponding to positions except the detection marks;

and the central control system is used for receiving the feedback signal and determining the running state information of the diamond disk according to the feedback signal, wherein the running state information of the diamond disk comprises the rotating speed of the diamond disk and the position of the diamond disk.

Optionally, the central control system is configured to send a work instruction of the diamond disc detection sensor to the diamond disc detection sensor when determining that the grinding head is located at the preset position according to the work flow of the grinding disc adjuster.

Optionally, the central control system is configured to send a work instruction of the diamond disc detection sensor to the motion controller when it is determined that the polishing head is located at the preset position according to the work flow of the polishing disc adjuster;

the motion controller is used for receiving and sending the working instruction of the diamond disc detection sensor to the diamond disc signal acquisition circuit;

the diamond disc signal acquisition circuit is used for sending a working instruction to the diamond disc detection sensor through the signal conversion module;

the diamond disc detection sensor is used for sending a feedback signal to the diamond disc signal acquisition circuit through the signal conversion module;

the diamond disc signal acquisition circuit is used for receiving and sending the feedback signal to the motion controller system;

and the motion controller system is used for receiving and sending the feedback signal to the central control system.

Optionally, the diamond disk detection sensor is configured to continuously emit an optical signal within a predetermined time according to the operating instruction, and receive a feedback optical signal reflected by the diamond disk;

the optical signal is a narrow-band red light signal.

Optionally, a transparent protective cover is arranged outside the diamond disc detection sensor.

Optionally, the detection marks arranged on the diamond disk are convex blocks or grooves or color patches.

Optionally, the grinding disc adjuster comprises a grinding head and an adjuster base, and the grinding head is connected with the adjuster base through a belt;

the grinding head is used for fixing the diamond disc;

the regulator base is used for driving the grinding head to rotate and driving the grinding head to swing back and forth between the edge of the grinding disc and the center of the grinding disc.

In a second aspect, an embodiment of the present application provides a monitoring method for a diamond disk, which is applied to the monitoring system for a diamond disk shown in the first aspect, and the method includes:

sending a motion control command to a motion controller through a central control system; the central control system stores a motion control instruction of the grinding disc regulator, a working flow of the grinding disc regulator and a standard motion track of a grinding head in the grinding disc regulator;

sending the received motion control command to a grinding disc regulator driving system through a motion controller;

driving the grinding disc adjuster to operate according to the motion control instruction through the grinding disc adjuster driving system; the grinding disc regulator is used for driving the diamond disc to move on the grinding disc;

sending a working instruction to the diamond disc detection sensor through the central control system according to the working process of the grinding disc regulator; the diamond disc detection sensor is arranged on the outer side of the grinding disc and is adjacent to the initial position of the diamond disc, and a detection mark is arranged on the diamond disc;

emitting a detection signal through a diamond disc detection sensor according to a working instruction, and receiving a feedback signal reflected by the diamond disc; sending the feedback signal to a central control system; the feedback signals comprise target feedback signals corresponding to detection marks on the diamond disk and common feedback signals corresponding to positions except the detection marks;

and receiving a feedback signal sent by the diamond disk detection sensor through the central control system, and determining the running state information of the diamond disk according to the feedback signal, wherein the running state information of the diamond disk comprises the rotating speed of the diamond disk and the position of the diamond disk.

Optionally, the sending the motion control command to the motion controller through the central control system includes:

and when the grinding head is determined to be positioned at the preset position according to the working process of the grinding disc regulator through the central control system, sending a working instruction of the diamond disc detection sensor to the diamond disc detection sensor.

Optionally, the detecting signal is emitted by the diamond disk detecting sensor according to the working instruction, and the feedback signal reflected by the diamond disk is received, including:

continuously emitting optical signals by a diamond disc detection sensor according to working instructions within preset time;

receiving, by a diamond disk detection sensor, a feedback optical signal reflected back by the diamond disk;

the optical signal is a narrow-band red light signal.

Optionally, a transparent protective cover is arranged outside the diamond disc detection sensor.

Optionally, the detection marks arranged on the diamond disk are convex blocks or grooves or color patches.

The technical scheme at least comprises the following advantages:

the method comprises the steps that a diamond disc detection sensor is arranged on the outer side of a grinding disc, a signal conversion module and a diamond disc signal acquisition circuit which are matched with the diamond disc detection sensor are added, a bidirectional data link between the diamond disc detection sensor and a central control system is established, when a grinding disc regulator drives a diamond disc to run on the grinding disc, the central control system sends a working instruction to the diamond disc detection sensor according to the working process of the grinding disc regulator, the diamond disc detection sensor sends a detection signal, receives a feedback signal reflected by the diamond disc, sends a feedback signal to the central control system, and the central control system calculates the actual running state of the diamond disc in real time according to the feedback signal; the problem that the actual running state of the existing diamond disk cannot be fed back in time is solved; the running state of the diamond disc is obtained in real time, abnormity in the running process of the diamond disc is prevented from being discovered in time, and the effect of optimizing the treatment of the grinding pad on the grinding disc is facilitated.

Drawings

In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic view of a conditioner for an abrasive disk;

fig. 2 is a schematic structural diagram of a monitoring system for a diamond disk according to an embodiment of the present disclosure;

fig. 3 is a schematic position diagram of a diamond disk detection sensor provided in an embodiment of the present application.

Detailed Description

The technical solutions in the present application will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all embodiments of the present application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection can be mechanical connection or electrical connection; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

In addition, the technical features mentioned in the different embodiments of the present application described below may be combined with each other as long as they do not conflict with each other.

When polishing the polishing pad using the diamond disk, the diamond disk needs to be mounted using a polishing disk adjuster. As shown in fig. 1, the polishing disc actuator includes a polishing head 11, an actuator base 12, and the polishing head 11 is connected to the actuator base 12 via a belt 13.

The regulator base drives the grinding head to swing and rotate through a belt, and correspondingly, a diamond disc installed on the grinding head also swings and rotates along with the grinding head. The grinding head is also used for controlling the diamond disk to ascend or descend.

The operation mode of the grinding disc regulator is controlled according to a central control system. Generally, in the process of polishing a polishing pad by using a diamond disc, the polishing pad rotates, a polishing head swings back and forth between the edge and the center of the polishing disc under the driving of a regulator base, and meanwhile, the polishing head drives the diamond disc to rotate at a high speed, and the diamond disc polishes the polishing pad on the polishing disc. The motion track of the grinding head is a periodic swing track curve.

Because the diamond disk is fixed on the grinding head, the diamond disk swings back and forth between the edge and the center of the grinding disk under the driving of the grinding head.

Referring to fig. 2, a schematic structural diagram of a monitoring system for a diamond disk provided in an embodiment of the present disclosure is shown, where the monitoring system for a diamond disk at least includes a diamond disk detection sensor 210, a signal conversion module 220, a diamond disk signal acquisition circuit 230, a motion controller 240, a central control system 250, and a polishing disk regulator driving system 260.

The diamond disk detection sensor 210 is connected with the signal conversion module 220, the signal conversion module 220 is connected with the diamond disk signal acquisition circuit 230, the diamond disk signal acquisition circuit 230 is connected with the motion controller 240, the motion controller 240 is connected with the central control system 250, and the motion controller 240 is connected with the grinding disk regulator driving system 260.

Two-way data transmission links are established among the diamond disk detection sensor 210, the signal conversion module 220, the diamond disk signal acquisition circuit 230, the motion controller 240 and the central control system 250.

A unidirectional data transmission link is established among the central control system 250, the motion controller 240 and the grinding disc regulator driving system 260, and the central control system 250 sends data to the grinding disc regulator driving system 260 through the motion controller 240.

As shown in fig. 3, the diamond disk detection sensor 210 is disposed outside the grinding disk 31, adjacent to the home position 32 of the diamond disk.

Since the diamond disc is fixed to the grinding head of the grinding conditioner, the position of the grinding conditioner can also be regarded as the position of the diamond disc. When the grinding regulator does not work, the regulator base drives the grinding head to move, so that the grinding head stops at the outer side of the grinding pad, and the position where the grinding head stops is the initial position, namely the initial position of the diamond disc.

The number of the diamond disk detection sensors is determined according to actual needs, and is 1 or more than 1, and the number of the diamond disk detection sensors is not limited in the embodiments of the present application.

The diamond disk is provided with detection marks, and the detection marks are different from other areas on the diamond disk.

Optionally, the detection mark is provided on a side of the diamond disk.

Optionally, the detection marks provided on the diamond disk are protrusions or grooves or color patches.

When the diamond disk sensor emits signals, the emitted signals reach the surface of the diamond disk and are reflected to form feedback signals, and the reflection signals corresponding to the detection marks are different from the reflection signals corresponding to other areas on the diamond disk.

Optionally, a transparent protective cover is arranged outside the diamond disc detection sensor.

The transparent protective cover does not influence the transmission signal or the receiving signal of the diamond disk detection sensor.

When the CMP board was idle, the water spray washed the diamond dish, washed the transparent safety cover in diamond dish detection sensor outside simultaneously, got rid of the stain that probably exists.

In the monitoring system for a diamond disc provided in the embodiment of the present application, a central control system stores a motion control instruction of a polishing disc adjuster, a work flow of the polishing disc adjuster, and a standard motion trajectory of a polishing head in the polishing disc adjuster.

The working process of the grinding disc regulator comprises the time when the grinding head moves to the preset position.

When the actual running state of the diamond disc is not abnormal, the actual running state of the diamond disc is consistent with the running state of a grinding head in a grinding disc regulator; when the actual running state of the diamond disc is abnormal, the actual running state of the diamond disc is inconsistent with the running state of a grinding head in the grinding disc regulator. Because the central control system sends a motion control instruction to the grinding disc regulator, the working time point of the diamond disc detection sensor can be determined according to the working process of the grinding disc regulator.

The standard motion trail of the grinding head in the grinding disc regulator is obtained after the grinding disc regulator operates according to the working flow of the grinding disc regulator stored in the central control system.

As shown in fig. 2, in the diamond disk monitoring system according to the embodiment of the present disclosure, a central control system 250 generates a motion control command to a motion controller 240, and the motion control command is used to control the motion state of a polishing disk conditioner.

The motion controller 240 receives motion control commands from the central control system 250 and sends the motion control commands to the platen conditioner drive system 260.

The grinding disk adjuster driving system 260 receives the motion control command and drives the grinding disk adjuster to operate according to the motion control command.

During the operation of the grinding disc regulator, the motion state of the diamond disc also needs to be detected.

The central control system 250 sends a work instruction according to the work flow item of the grinding disc regulator and the diamond disc detection sensor.

Specifically, the central control system sends a working instruction of the diamond disc detection sensor to the diamond disc detection sensor when determining that the grinding head is located at the preset position according to the working process of the grinding disc regulator.

Optionally, the preset position is an edge of the polishing disc, or a center of the polishing disc. It should be noted that the preset position may also be any position between the edge and the center of the grinding disc, which is not limited in the embodiments of the present application.

The diamond disk detection sensor 210 receives a working instruction of the diamond disk detection sensor, transmits a detection signal according to the working instruction, receives a feedback signal reflected by the diamond disk, and transmits the feedback signal to the central control system.

The feedback signal is formed by the reflection of the diamond disk after the detection signal emitted by the diamond disk detection sensor reaches the diamond disk.

The feedback signals include target feedback signals corresponding to detection marks on the diamond disk and common feedback signals corresponding to positions other than the detection marks on the diamond disk.

The central control system 250 receives the feedback signal and determines a motion state signal of the diamond disk according to the feedback signal; the motion state signal of the diamond disk comprises the rotating speed of the diamond disk and the position of the diamond disk.

The position of the diamond disk includes the center distance of the diamond disk relative to the center of the abrasive disk, and the height of the diamond disk relative to the diamond disk detection sensor.

And the real-time running state of the diamond disk can be obtained according to the rotating speed of the diamond disk, the center distance between the center of the diamond disk and the grinding disk and the height of the diamond disk relative to the diamond disk detection sensor, and whether the actual running state of the diamond disk is abnormal or not is judged.

In an alternative embodiment of the present application, the data transmission between the central control system 250 and the diamond disk detection sensor 210 is as follows:

when the central control system 250 determines that the polishing head is located at the preset position according to the work flow of the polishing disc adjuster, it sends a work instruction of the diamond detection sensor to the motion controller 240.

The motion controller 240 receives the operation command of the diamond detection sensor and transmits the operation command of the diamond detection sensor to the diamond disk signal collection circuit 230.

The diamond disk signal acquisition circuit 230 sends the received working instruction of the diamond detection sensor to the diamond disk detection sensor 210 through the signal conversion module 220.

The signal conversion module 220 is used for analog-to-digital conversion of the signal.

The diamond disk detection sensor 210 continuously emits a light signal for a predetermined time according to an operation command and receives a feedback light signal reflected by the diamond disk.

Optionally, the optical signal is a narrow-band red optical signal.

Optionally, the predetermined time is predetermined according to actual conditions. For example, the predetermined time is 1s or 2 s.

The diamond disk detection sensor 210 generates a feedback signal to the diamond disk signal acquisition circuit 230 through the signal conversion module 220.

Optionally, the diamond disk detection sensor sends the feedback optical signal to the diamond disk signal collection circuit 230.

The feedback optical signal includes a feedback optical signal corresponding to the detection mark and a feedback optical signal corresponding to a position other than the detection mark.

The diamond disk signal acquisition circuit 230 sends a feedback signal to the motion controller 240.

The motion controller 240 will receive the feedback signal and send the feedback signal to the central control system 250.

The central control system 250 receives the feedback signal and determines the operation state information of the diamond disk according to the feedback signal.

The central control system 250 calculates the rotating speed of the diamond disk, the position of the center of the diamond disk relative to the center of the grinding disk and the height of the diamond disk relative to the diamond disk detection sensor according to the feedback optical signal.

Optionally, the central control system 250 further stores standard data of the motion state signal of the diamond disk, and whether the diamond disk is abnormal in the operation process can be determined according to the standard data.

Through the actual running state who detects the diamond dish, help appearing in time intervening when unusual in the operation of diamond dish, avoid causing the diamond dish that the running state is unusual to cause the damage to the abrasive disc.

The embodiment of the application provides a monitoring method of a diamond disk, which is applied to a diamond disk monitoring system shown in 2, and the method at least comprises the following steps:

step 401, the central control system sends a motion control command to the motion controller.

The central control system stores a motion control instruction of the grinding disc regulator, a working flow of the grinding disc regulator and a standard motion track of a grinding head in the grinding disc regulator.

This step is explained in the above embodiments, and is not described here.

At step 402, the motion controller sends the received motion control command to the lapping disk conditioner drive system.

The motion controller receives a motion control command sent by the central control system and sends the motion control command to the grinding disc regulator driving system.

And 403, driving the grinding disc adjustor to operate according to the motion control instruction by the grinding disc adjustor driving system.

And the grinding disc regulator driving system receives the motion control command and drives the grinding disc regulator to operate according to the motion control command.

The grinding disc regulator drives the diamond disc fixed on the grinding head to move on the grinding disc.

And step 404, the central control system sends a working instruction to the diamond disc detection sensor according to the working process of the grinding disc regulator.

The diamond disk detection sensor is arranged on the outer side of the grinding disk and adjacent to the initial position of the diamond disk, and a detection mark is arranged on the diamond disk.

And when the central control system determines that the grinding head is positioned at the preset position according to the working process of the grinding disc regulator, the working instruction of the diamond disc detection sensor is sent to the diamond disc detection sensor.

Optionally, the preset position is an edge of the polishing disc, or a center of the polishing disc. It should be noted that the preset position may also be any position between the edge and the center of the grinding disc, which is not limited in the embodiments of the present application.

When the central control system determines that the grinding head is located at the preset position according to the work flow of the grinding disc regulator, the work instruction of the diamond disc detection sensor is sent to the motion controller, the motion controller sends the received work instruction of the diamond disc detection sensor to the diamond disc signal acquisition circuit, the diamond disc signal acquisition circuit sends the work instruction of the diamond disc detection sensor to the signal conversion module, and the signal conversion module sends the work instruction of the diamond disc detection sensor to the diamond detection sensor.

In step 405, the diamond disk detection sensor transmits a detection signal according to the working instruction and receives a feedback signal reflected by the diamond disk.

The diamond disk is provided with a detection mark. Optionally, the side of the diamond disk is provided with a detection mark.

Optionally, the detection marks are bumps or grooves or color patches.

The feedback signals include a target feedback signal corresponding to the detection mark on the diamond disk and a common feedback signal corresponding to a position other than the detection mark.

Since the detection mark is distinguished from other positions on the diamond disk, the target feedback signal is different from the normal feedback signal.

In one example, the diamond disk detection sensor continuously emits the optical signal for a predetermined time according to the operation instruction; a diamond disk detection sensor receives a feedback optical signal reflected back by the diamond disk. The optical signal is a narrow-band red light signal.

Optionally, a transparent protective cover is arranged outside the diamond disc detection sensor.

The transparent protective cover does not influence the signals transmitted and received by the diamond detection sensor.

And 406, generating a feedback signal to the central control system by the diamond disc detection sensor.

The diamond table detection sensor sends a feedback signal to the signal conversion module, the signal conversion module converts an optical signal into a corresponding digital signal, the signal conversion module sends the feedback signal to the diamond table signal acquisition circuit, and the diamond table signal acquisition circuit sends the received feedback signal to the central control system through the motion controller.

And step 407, the central control system receives the feedback signal sent by the diamond disk detection sensor, and determines the running state information of the diamond disk according to the feedback signal.

The operation state information of the diamond disk comprises the rotating speed of the diamond disk and the position of the diamond disk.

The position of the diamond disk includes the center distance of the diamond disk relative to the center of the abrasive disk, and the height of the diamond disk relative to the diamond disk detection sensor.

Such as: the central control system determines the time difference of the detection marks on the diamond disc continuously detected twice by the same diamond disc detection sensor according to the feedback signal, and determines the rotating speed of the diamond disc according to the time difference; positioning the diamond disc according to the time difference between the time for the diamond disc detection sensor to emit the detection signal and the time for receiving the feedback signal, and then determining the distance between the center of the diamond disc and the center of the grinding disc; and determining the height of the diamond disk relative to the diamond disk detection sensor according to the feedback signal sent back by the set diamond disk detection sensor array.

Optionally, the central control system further stores standard data of the motion state signal of the diamond disk, and whether the diamond disk is abnormal in the operation process can be determined according to the standard data.

Through the actual running state who detects the diamond dish, help appearing in time intervening when unusual in the operation of diamond dish, avoid causing the diamond dish that the running state is unusual to cause the damage to the abrasive disc.

To sum up, according to the monitoring system and method for the diamond disc provided by the embodiment of the present application, the diamond disc detection sensor is arranged on the outer side of the grinding disc, the signal conversion module and the diamond disc signal acquisition circuit which are matched with the diamond disc detection sensor are added, the bidirectional data link between the diamond disc detection sensor and the central control system is established, when the grinding disc adjustor drives the diamond disc to run on the grinding disc, the central control system sends a working instruction to the diamond disc detection sensor according to the working process of the grinding disc adjustor, the diamond disc detection sensor transmits a detection signal, receives a feedback signal reflected by the diamond disc, sends the feedback signal to the central control system, and the central control system calculates the actual running state of the diamond disc in real time according to the feedback signal; the problem that the actual running state of the existing diamond disk cannot be fed back in time is solved; the running state of the diamond disc is obtained in real time, abnormity in the running process of the diamond disc is prevented from being discovered in time, and the effect of optimizing the treatment of the grinding pad on the grinding disc is facilitated.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of this invention are intended to be covered by the scope of the invention as expressed herein.