阅读说明：本技术 一种拖鞋自动化生产装置及其生产工艺 (Automatic slipper production device and production process thereof ) 是由 于明兴 于 2020-03-30 设计创作，主要内容包括：本发明公开了一种拖鞋自动化生产装置及其生产工艺,属于自动化生产装置技术领域,包括机架,所述机架设置为框架结构,所述机架内部设置有电机驱动模块,所述电机驱动模块连接链轮传动组件,所述链轮传动组件端部连接鞋底成型模块,所述鞋底成型模块右侧设置有鞋面成型模块,所述鞋面成型模块右侧设置有整鞋成型模块。本发明采用鞋底芯料设置在鞋底上面料及鞋底下面料之间这种夹心组合形式,优化了拖鞋鞋底的结构形式,提高了鞋底的舒适度,并通过采用自动化生产,与传统的人工缝纫加工相比,不再依赖工人的缝纫水平,产品质量更加稳定可靠,生产效率更高。(The invention discloses an automatic slipper production device and a production process thereof, belonging to the technical field of automatic production devices. The invention adopts the sandwich combination form that the sole core material is arranged between the sole upper material and the sole lower material, optimizes the structural form of the slipper sole, improves the comfort level of the sole, and adopts automatic production, compared with the traditional manual sewing processing, the invention does not depend on the sewing level of workers any more, has more stable and reliable product quality and higher production efficiency.)

1. The utility model provides a slippers automated production device which characterized in that: the shoe sole forming machine comprises a machine frame (1), wherein the machine frame (1) is arranged to be of a frame structure, a motor driving module (2) is arranged inside the machine frame (1), the motor driving module (2) is connected with a chain wheel transmission assembly (3), the end part of the chain wheel transmission assembly (3) is connected with a shoe sole forming module (4), the right side of the shoe sole forming module (4) is provided with a shoe upper forming module (5), and the right side of the shoe upper forming module (5) is provided with a whole shoe forming module (6);

the sole forming module (4) is provided with a first round material mounting component (41), the first round material mounting component (41) is fixedly connected with one end of the rack (1), the right side of the first round material mounting component (41) is provided with a sole shearing forming component (44), the right side of the sole shearing forming component (44) is provided with a first welding component (47), the first round material mounting component (41) is provided with a sole core material (411), the sole core material (411) is made of pearl wool, the sole core material (411) is driven by the sprocket transmission component (3) to enter the sole shearing forming component (44) through the guide of the first guide component (412), and is sheared and formed into a sole core material rudiment (45) through the sole shearing forming component (44) in one step;

a second round material mounting component (42) is arranged above the first round material mounting component (41), an upper fabric (421) on the sole is arranged on the second round material mounting component (42), the upper fabric (421) on the sole is made of non-woven fabric, the upper fabric (421) on the sole is driven by the chain wheel transmission component (3) to enter the sole shearing and forming component (44) through the second guide component (441) and is arranged above the sole core material (411), a third round material mounting component (43) is arranged below the first round material mounting component (41), an under sole fabric (431) is arranged on the third round material mounting component (43), the under sole fabric (431) is made of non-woven fabric, the under sole fabric (431) is driven by the chain wheel transmission component (3) to enter the sole shearing and forming component (44) through the third guide component (432) and is arranged below the sole core material (411), the upper sole fabric (421) and the lower sole fabric (431) are subjected to secondary shearing forming by the sole shearing forming component (44) to form an upper sole fabric prototype and a lower sole fabric prototype (46), the outline of the upper sole fabric prototype and the lower sole fabric prototype (46) is larger than the outline of the sole core shape (45), and the difference between the outline size of the upper sole fabric prototype and the outline size of the sole core shape (45) ranges from 4.5mm to 6.5 mm;

the shoe sole upper and lower fabric rudiment (46) and the shoe sole core material rudiment (45) in the shoe sole upper and lower fabric rudiment are driven to enter the first welding component (47) through the chain wheel transmission component (3) to be welded and formed to form a shoe sole component, and the first welding component (47) adopts an ultrasonic welding process.

2. The automatic slipper production device of claim 1, wherein: vamp forming module (5) are provided with fourth circle material installation component (51), fourth circle material installation component (51) set up the right side of second circle material installation component (42), fourth circle material installation component (51) are provided with shoes surface fabric (511), shoes surface fabric (511) material sets up to the non-woven fabrics, shoes surface fabric (511) pass through sprocket drive subassembly (3) drive gets into sign printing subassembly (52) through fourth direction subassembly (512) direction, sign printing subassembly (52) side is provided with second shearing forming subassembly (53), pass through after shoes surface fabric (511) sign printing is accomplished sprocket drive subassembly (3) drive gets into second shearing forming subassembly (53) shear the shaping, form the vamp component.

3. The automatic slipper production device of claim 1, wherein: the whole shoe forming module (6) is provided with a second welding assembly (61), the side face of the second welding assembly (61) is provided with a trimming and shearing assembly (62), the inner side of the trimming and shearing assembly (62) is provided with a waste leftover material recovery device, and the side face of the trimming and shearing assembly (62) is connected with a finished product conveying mechanism (63).

4. The automatic slipper production device of claim 1, wherein: the first guide assembly (412) is arranged between the sole core material (411) and the sole cutting and forming assembly (44), and the first guide assembly (412) is fixedly connected with the machine frame (1).

5. The automatic slipper production device of claim 1, wherein: the second guide assembly (441) is arranged inside the sole shearing and forming assembly (44), and a sole waste recycling device is arranged on the inner side of the sole shearing and forming assembly (44).

6. The automatic slipper production device of claim 1, wherein: the third guide assembly (432) is arranged on the outer side of the sole outer fabric (431), and the third guide assembly (432) is fixedly connected with the rack (1).

7. The automatic slipper production device of claim 2, wherein: the outer side of the identification printing assembly (52) is provided with a touch screen control module (7), and the touch screen control module (7) is connected with the rack (1) through an adjustable rod piece.

8. The automatic slipper production device of claim 1, wherein: an ultrasonic control box (8) is arranged inside the other end of the rack (1), and an ultrasonic welding control device is arranged inside the ultrasonic control box (8).

9. An automatic production process of slippers is characterized in that: the method comprises the following steps:

s1, sole core material (411) is installed on a first round material installation component (41), the sole core material (411) is driven by a chain wheel transmission component (3) to enter a sole shearing and forming component (44) through the guide of a first guide component (412), and a sole core material prototype (45) is formed through one-step shearing and forming of the sole shearing and forming component (44);

s2, the sole fabric (421) is arranged on the second round material mounting component (42), and the sole fabric (421) is driven by the chain wheel transmission component (3) to be guided into the sole shearing and forming component (44) through the second guide component (441) and is arranged above the sole core material (411);

s3, the sole fabric (431) is arranged on the third round material installation component (43), and the sole fabric (431) is driven by the chain wheel transmission component (3) to be guided into the sole shearing and forming component (44) through the third guide component (432) and is arranged below the sole core material (411);

s4: the upper fabric (421) and the lower fabric (431) of the sole are secondarily cut and formed by the sole cutting and forming component (44) to form an upper fabric prototype and a lower fabric prototype (46) of the sole;

s5, forming the sole component by ultrasonic welding of a sole core material prototype (45) and a sole upper and lower fabric prototype (46) through a first welding component (47);

s6, the shoe fabric (511) is installed on a fourth round material installation component (51), the shoe fabric (511) is driven by a chain wheel transmission component (3) to enter an identification printing component (52) through being guided by a fourth guide component (512), and the printing process of the enterprise L OGO is completed;

s7, after the mark of the shoe fabric (511) is printed, the shoe fabric is driven by the chain wheel transmission component (3) to enter a second cutting and forming component (53) for cutting and forming to form a vamp component;

s8, welding the sole component processed by the sole molding module (4) and the vamp component processed by the vamp molding module (5) through a second welding component (61) of the whole shoe molding module (6) to form a whole shoe prototype;

s9, trimming and shearing the whole shoe prototype through the trimming and shearing assembly (62), recovering the trimmed waste scraps through a waste scrap recovery device on the inner side of the trimming and shearing assembly (62), outputting the formed slipper finished products through a finished product conveying mechanism (63) after the trimming process is finished, and entering a packaging and boxing process to finish the whole production process flow.

Technical Field

The invention relates to the technical field of automatic production devices, in particular to an automatic slipper production device and a production process thereof.

Background

The slippers are daily necessities, the disposable slippers are widely applied to the hotel industry, and the consumption of the disposable slippers is very large along with the rapid development of the hotel industry. At present, the production process of the disposable slippers mainly adopts manual sewing and processing production, the production efficiency is low, the product quality performance is unstable, incomplete sewing of the vamps and the soles often occurs in the sewing and processing process of workers, the phenomenon that the vamps and the soles are separated in the using process of the disposable slippers is caused, and inconvenience is caused to daily use of people. The existing disposable slippers mostly adopt inferior chemical synthetic materials, have large peculiar smell, cannot be degraded and recycled, and have serious influence on the environment, and the slippers made of the inferior chemical synthetic materials can cause the damage of reddening of the instep skin, eczema and the like; the disposable slippers made of the pearl cotton material are improved in the aspects of environmental protection requirements and comfort, but the problems of low production efficiency, unstable product quality and the like can be caused by the fact that the pearl cotton material cannot be directly subjected to ultrasonic composite welding due to the inherent characteristic of the pearl cotton material and only can adopt a traditional sewing processing mode. Therefore, an automatic slipper production device and a production process thereof are needed to meet the automatic and standardized production requirements of disposable slippers, so as to improve the production efficiency and the production quality of products.

Summary of the invention

The invention aims to overcome the defects in the existing production of disposable slippers and provides an automatic slipper production device and a production process thereof so as to improve the production efficiency of the disposable slippers.

In order to achieve the purpose, the invention is realized by the following technical scheme:

an automatic slipper production device comprises a rack, wherein the rack is arranged to be of a frame structure, a motor driving module is arranged inside the rack and connected with a chain wheel transmission assembly, the end part of the chain wheel transmission assembly is connected with a sole forming module, an upper forming module is arranged on the right side of the sole forming module, and a whole slipper forming module is arranged on the right side of the upper forming module;

the shoe sole forming module is provided with a first round material mounting component, the first round material mounting component is fixedly connected with one end of the rack, the right side of the first round material mounting component is provided with a shoe sole shearing forming component, the right side of the shoe sole shearing forming component is provided with a first welding component, a shoe sole core material is arranged on the first round material mounting component, the material of the shoe sole core material is pearl cotton, the shoe sole core material is driven by the sprocket transmission component to enter the shoe sole shearing forming component through the guidance of the first guide component, and the shoe sole shearing forming component performs one-step shearing forming to form a shoe sole core material embryonic shape;

a second round material mounting component is arranged above the first round material mounting component, an upper sole material is arranged on the second round material mounting component, the upper sole material is made of non-woven fabric, the upper sole material is driven by the sprocket transmission component to enter the sole shearing and forming component through the guide of the second guide component and is arranged above the sole core material, a third round material mounting component is arranged below the first round material mounting component, an under sole material is arranged on the third round material mounting component, the under sole material is made of non-woven fabric, the under sole material is driven by the sprocket transmission component to enter the sole shearing and forming component through the guide of the third guide component and is arranged below the sole core material, and the upper sole material and the under sole material are secondarily sheared and formed by the sole shearing and forming component to form an upper sole material embryonic form and a lower sole material embryonic form, the outline of the upper and lower fabric rudiments of the sole is larger than the outline of the sole core shape, and the difference between the outline size of the upper and lower fabric rudiments of the sole and the outline size of the sole core shape ranges from 4.5mm to 6.5 mm;

the prototype of the upper and lower fabrics of the sole and the prototype of the sole core material in the prototype of the upper and lower fabrics of the sole are driven by the chain wheel transmission assembly to enter the first welding assembly for welding and forming to form a sole component, and the first welding assembly adopts an ultrasonic welding process.

Foretell slippers automated production device, vamp shaping module is provided with fourth circle material installation component, fourth circle material installation component sets up the right side of second circle material installation component, fourth circle material installation component is provided with the shoes surface fabric, the shoes surface fabric material sets up to the non-woven fabrics, the shoes surface fabric passes through sprocket drive subassembly drive gets into sign printing subassembly through the direction of fourth direction subassembly, sign printing subassembly side is provided with the second and cuts the shaping subassembly, shoes surface fabric sign printing is accomplished the back and is passed through sprocket drive subassembly drive gets into the shaping subassembly is cut to the second and cuts the shaping, forms the vamp component.

According to the automatic slipper production device, the whole slipper forming module is provided with the second welding assembly, the trimming and shearing assembly is arranged on the side face of the second welding assembly, the waste leftover material recovery device is arranged on the inner side of the trimming and shearing assembly, and the side face of the trimming and shearing assembly is connected with the finished product conveying mechanism.

In the automatic slipper production device, the first guide assembly is arranged between the sole core material and the sole cutting and forming assembly, and the first guide assembly is fixedly connected with the rack.

According to the automatic slipper production device, the second guide assembly is arranged inside the sole shearing and forming assembly, and the inner side of the sole shearing and forming assembly is provided with the sole waste recovery device.

In the automatic slipper production device, the third guide assembly is arranged on the outer side of the lower sole material and is fixedly connected with the rack.

According to the automatic slipper production device, the touch screen control module is arranged on the outer side of the identification printing assembly and connected with the rack through the adjustable rod piece.

According to the automatic slipper production device, the ultrasonic control box is arranged inside the other end of the rack, and the ultrasonic welding control device is arranged inside the ultrasonic control box.

An automatic production process of slippers comprises the following steps:

s1, the sole core material is arranged on the first round material installation component, the sole core material is driven by the chain wheel transmission component to enter the sole shearing and forming component through the first guide component, and the sole core material is sheared and formed at one time by the sole shearing and forming component to form a sole core material prototype;

s2, mounting the upper sole material on a second round material mounting component, wherein the upper sole material is driven by a chain wheel transmission component and guided by a second guide component to enter a sole shearing and forming component and is arranged above the sole core material;

s3, arranging the lower sole material on a third round material installation component, driving the lower sole material through a chain wheel transmission component, guiding the lower sole material to enter a sole shearing and forming component through a third guide component, and arranging the lower sole material below the sole core material;

s4: the upper fabric and the lower fabric of the sole are secondarily sheared and formed by the sole shearing and forming component to form an upper fabric prototype and a lower fabric prototype of the sole;

s5, forming the sole component by ultrasonic welding of the first welding component of the sole core material prototype and the sole upper and lower fabric prototype;

s6, the shoe fabric is installed on a fourth round material installation component, and the shoe fabric is driven by a chain wheel transmission component to enter an identification printing component through the guidance of a fourth guide component, so that the printing process of the enterprise L OGO is completed;

s7, after printing, the shoe fabric mark is driven by the chain wheel transmission assembly to enter a second cutting and forming assembly for cutting and forming to form a vamp component;

s8, welding the sole component generated by processing the sole molding module and the vamp component generated by processing the vamp molding module by the second welding component of the whole shoe molding module to form a whole shoe prototype;

and S9, trimming and shearing the whole shoe prototype through the trimming and shearing assembly, recovering the trimmed waste scraps through a waste scrap recovery device at the inner side of the trimming and shearing assembly, outputting the formed slipper finished products through a finished product conveying mechanism after the trimming process is finished, and entering a packaging and boxing process to finish the whole production process.

Compared with the prior art, the invention has the following beneficial effects:

1. the automatic slipper production device and the production process thereof adopt a sandwich combination mode that the sole core material is arranged between the sole upper fabric and the sole lower fabric, optimize the structural form of the slipper sole and improve the comfort level of the sole; the outline size of the embryonic shape of the upper and lower fabrics of the sole is larger than that of the core shape of the sole, and the problem that the pearl cotton material cannot be subjected to ultrasonic welding is effectively solved by welding the upper and lower fabrics of the sole by adopting an ultrasonic welding process;

2. according to the automatic slipper production device and the production process thereof, the material of the sole core is pearl cotton, the material of the upper fabric of the sole and the material of the lower surface of the sole are non-woven fabrics, and the plurality of waste recovery devices are arranged, so that the waste can be recycled after being collected, compared with the existing method of adopting inferior chemical synthetic materials, the automatic slipper production device is more environment-friendly, reduces the pollution to the environment, and disposable slippers manufactured by taking the pearl cotton and the non-woven fabrics as the materials have the advantages of moisture resistance, ventilation, softness, lightness, comfort and the like;

3. according to the automatic slipper production device and the production process thereof, a full-automatic production process flow is adopted, automatic flow production in the production process of products is achieved, and compared with traditional manual sewing processing, the automatic slipper production device does not depend on the sewing level of workers any more, the product quality is more stable and reliable, and the production efficiency is higher.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the position relationship of the sole forming module, the upper forming module and the whole shoe forming module of the present invention;

FIG. 3 is a schematic view of the drive relationship of the sprocket drive assembly of the present invention;

FIG. 4 is a schematic view showing the positional relationship between the outline of the upper and lower shell fabric preforms of the sole and the outline of the core of the sole according to the present invention;

FIG. 5 is a process flow diagram of the present invention.

In the drawings: 1. a frame; 2. a motor drive module; 3. a sprocket drive assembly; 4. a sole forming module; 41. a first round material mounting assembly; 411. a sole core material; 412. a first guide assembly; 42. a second round material mounting assembly; 421. the sole is made of fabric; 43. a third round mounting assembly; 431. the sole is made of the sole material; 432. a third guide assembly; 44. a sole shear forming assembly; 441. a second guide assembly; 45. a sole core material embryonic form; 46. the upper and lower fabric rudiments of the sole; 47. a first welded assembly; 5. forming a shoe upper module; 51. a fourth round material mounting assembly; 511. shoe fabric; 512. a fourth guide assembly; 52. an identification printing assembly; 53. a second shear forming assembly; 6. forming a module for the whole shoe; 61. a second welded assembly; 62. trimming the shear assembly; 63. a finished product conveying mechanism; 7. a touch screen control module; 8. an ultrasonic control box.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

referring to fig. 1 to 5, the automatic slipper manufacturing device of the present invention comprises a frame 1, the frame 1 is configured as a frame structure, a motor driving module 2 is arranged inside the frame 1, a speed reducer of the motor driving module 2 adopts a BWD single-stage cycloidal pinwheel speed reducer, the motor driving module 2 drives a sprocket transmission assembly 3, the end of the sprocket transmission assembly 3 is connected with a sole molding module 4, the sole molding module 4 is provided with a first round material mounting assembly 41, the first round material mounting assembly 41 is mounted at the end of the frame 1, a sole core material 411 is mounted on the first round material mounting assembly 41, the sole core material 411 is in a roll material form, the sole core material 411 is made of pearl wool, a first guiding assembly 412 is arranged on the side of the sole core material 411, the first guiding assembly 412 is fixedly connected with the frame 1, the sole core material 411 is driven by the sprocket transmission assembly 3 to enter a sole shearing molding assembly 44 through the first guiding assembly 412, the sole core material prototype 45 is formed by one-time cutting and forming of the sole cutting and forming component 44; a second round material mounting component 42 is arranged above the first round material mounting component 41, an upper fabric 421 on the sole is mounted on the second round material mounting component 42, the upper fabric 421 on the sole adopts a roll material form and is made of non-woven fabric, the upper fabric 421 on the sole is driven by a chain wheel transmission component 3, guided by a second guide component 441, enters a sole shearing and forming component 44 and is arranged above the sole core material 411; a third round material mounting component 43 is arranged below the first round material mounting component 41, an under-sole fabric 431 is mounted on the third round material mounting component 43, the under-sole fabric 431 adopts a roll material form and is made of non-woven fabric, and the under-sole fabric 431 is driven by the chain wheel transmission component 3, guided by a third guide component 432, enters the sole shearing and forming component 44 and is arranged below the sole core material 411; the upper and lower fabrics 421 and 431 on the sole are cut and formed for the second time by the sole cutting and forming component 44 to form the upper and lower fabrics rudiment 46 of the sole, the outline of the upper and lower fabrics rudiment 46 of the sole is larger than the outline of the sole core shape 45, the outline size of the sole core shape 45 is 4.5mm-6.5mm smaller than the outline size of the upper and lower fabrics rudiment 46 of the sole, the first welding component 47 forms the sole component by welding the upper and lower fabrics rudiment 46 of the sole by ultrasonic wave, the sole structure adopts the structural form that the upper and lower layers are non-woven fabrics and the middle layer is pearl cotton, the upper and lower layers of non-woven fabrics are welded by ultrasonic waves, the problem that the pearl wool can not be welded by ultrasonic waves is effectively solved, a sole waste recycling device is arranged at the inner side of the sole cutting and forming component 44, a guide ring is arranged in the sole waste recycling device, and waste materials obtained after cutting the sole core material 411, the sole upper material 421 and the sole lower material 431 are classified and recycled.

After the sole forming module 4 finishes the sole component processing technological process, the processing technological process of the vamp forming module 5 is entered, the vamp forming module 5 is provided with a fourth round material mounting component 51, the fourth round material mounting component 51 is arranged on the right side of the second round material mounting component 42, a shoe fabric 511 is mounted on the fourth round material mounting component 51, the fabric of the shoe fabric 511 is in a roll material form and is made of non-woven fabric, the shoe fabric 511 is driven by a chain wheel transmission component 3 to enter an identification printing component 52 through the guidance of the fourth guide component 512, L OGO of a company is printed by the identification printing component 52, the fourth guide component 512 is mounted in the middle of a rack 1, a touch screen control module 7 is arranged on the outer side of the identification printing component 52, the touch screen control module 7 is connected with the rack 1 through an adjustable rod piece, the adjustable rod piece can realize the adjustment of the height and the angle of the touch screen control module 7, the control of the whole automatic production device is realized through the touch screen control module 7, after L OGO is printed on the vamp, the shoe fabric 511 enters a second shearing forming component 53 to form a vamp.

After the vamp forming module 5 finishes the vamp member processing technology, the processing flow of the whole shoe forming module 6 is entered, the whole shoe forming module 6 is provided with a second welding component 61, the second welding component 61 is arranged at the right side of the second shearing and forming component 53, the sole member processed by the sole forming module 4 and the vamp member processed by the vamp forming module 5 are welded by the second welding component 61 to form a prototype of the whole shoe, the side surface of the second welding component 61 is provided with a trimming and shearing component 62, the prototype of the whole shoe is sheared and formed by the trimming and shearing component 62 to form a finished product of the slipper, the finished product is conveyed by a finished product conveying mechanism 63 to be packed and boxed, the inner side of the trimming and shearing component 62 is provided with a waste leftover material recycling device, the waste leftover material sheared by the trimming and shearing component 62 is recycled, the ultrasonic control box 8 is arranged inside the tail end of the machine frame 1, an ultrasonic welding control device is provided in the ultrasonic control box 8 to realize the ultrasonic welding process of the first welding unit 47 and the second welding unit 61. The automatic slipper production device and the production process thereof provided by the invention can realize full-automatic and standardized production of products, do not depend on sewing level of workers, do not need manual cutting of soles, vamps and upper surfaces, have higher production efficiency and more stable and reliable product quality, adopt pearl cotton and non-woven fabrics as raw materials, effectively reduce pollution to the environment compared with the existing inferior chemical synthetic materials, and are provided with the waste recovery device, so that the waste can be recycled after being recovered.

In summary, the basic principles, main features and advantages of the present invention have been shown and described, which are merely examples of the present invention, and are not intended to limit the scope of the present invention. The present invention is not limited to the above-described embodiments, and all equivalent changes and modifications in the shape, structure, characteristics and spirit of the present invention described in the claims should fall within the scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.