阅读说明：本技术 一种自动封装集样一体化系统 (Automatic encapsulation collection appearance integration system ) 是由 王云山 黄庆国 胡江明 于 2020-05-16 设计创作，主要内容包括：本发明公开了一种自动封装集样一体化系统,包括集样器、集样桶、封盖机、密保桶盖与溜槽,系统组装时伸出于封盖机右端的链板机插入集样器的底座组件的缺口内并封盖机的第一机架紧贴集样器左侧,封盖机左侧设有紧贴的溜槽并正对链板机。本发明中既能满足集样过程中在线称重,又能防止样品水分损失,与密保集样桶、封盖机配合可实现集样桶自动进出集样器、自动封盖及自动编制样品信息,实现煤样的收集、封装及信息编制全过程自动化,并可与计算机终端等设备能够实现样品的信息化保密管理,带来更好的使用前景。(The invention discloses an automatic packaging and sample collection integrated system which comprises a sample collector, a sample collection barrel, a capping machine, a close-protection barrel cover and a chute. The invention can not only meet the on-line weighing in the sample collection process, but also prevent the water loss of the sample, can realize the automatic in-and-out sample collection of the sample collection barrel, the automatic cover sealing and the automatic compilation of the sample information by matching with the close-protection sample collection barrel and the cover sealing machine, realizes the automation of the whole process of the collection, the encapsulation and the information compilation of the coal sample, can realize the informatization secret management of the sample with equipment such as a computer terminal and the like, and brings better use prospect.)

1. The utility model provides an automatic encapsulation collection appearance integration system, a serial communication port, including collection appearance ware (1), collection appearance bucket (2), capper (3), close guarantor bung (4) and chute (5), stretch out in chain trigger (304) of capper (3) right-hand member during system's equipment and insert in the breach of base subassembly (104) of collection appearance ware (1) and first frame (101) of capper (3) hug closely collection appearance ware (1) left side, capper (3) left side is equipped with chute (5) of hugging closely and just to chain trigger (304).

2. The automated sample collection and packaging system of claim 1, wherein: sampler collection ware (1) includes first frame (101), gear motor (102), positioning disk subassembly (103) and base subassembly (104), mounting in first frame (101) top positioning disk subassembly (103), gear motor (102) are installed on vertical scroll (10302) of positioning disk subassembly (103) upper end, base subassembly (104) are installed in first frame (101) lower extreme.

3. The automated sample collection and packaging system of claim 2, wherein: the positioning disc assembly (103) comprises a cover plate (10301), a feed inlet, a vertical shaft (10302) arranged at the central position of the cover plate (10301), a tapered roller bearing (10303) arranged between the vertical shaft (10302) and the cover plate (10301), a lifting sealing plate (10304) arranged below the cover plate (10301), a sample collecting barrel (2) ascending space corresponding to the position of the feed inlet when weighing is arranged, and a positioning disc (10305) arranged at the lower end of the vertical shaft (10302), wherein 6 sample collecting barrel positioning stations are arranged on the positioning disc (10305).

4. The automated sample collection and packaging system of claim 2, wherein: base subassembly (104) includes bottom plate (10401), it is equipped with the breach as into, goes out collection appearance bucket (2) station to be located corresponding collection appearance bucket (2) on positioning disk (10302) on bottom plate (10401), slide rail (10105) of welding on bottom plate (10401), collection appearance bucket leading truck (10404) of welding on bottom plate (10401), swing gate (10402) and one end of welding on collection appearance bucket leading truck (10404) assemble in swing gate (10402), swing gate closing mechanism (10403) of the other end welding on bottom plate (10401), lift closing plate elevating system (10406) of welding on bottom plate (10401), be equipped with lift scale platform (10407) corresponding to the feed inlet position.

5. The automated sample collection and packaging system of claim 1, wherein: the cover sealing machine (3) comprises a second rack (301), wherein outlets of sample collecting barrels (2), a cover pressing device (303) installed at the upper end of the second rack (301), a chain trigger (304) installed at the lower end of the second rack (301), a positioning device (302) installed on a cover pressing position and a card writing position on the chain trigger (304) are arranged at the left end and the right end of the second rack (301), the cover pressing device (303) comprises a base (30301), a cover storage cylinder (30307) installed at the right end above the base (30301), cover falling stopping devices (30306) installed at bilateral symmetry positions of the cover storage cylinder (30307) above the base (30301), a cover pressing mechanism (30304) installed in the middle of the base (30301), a card writing device (30302) installed at the left end below the base, a guide mechanism (30305) installed below the base (30301) and a cover pulling device (30303) installed below the base.

Technical Field

The invention belongs to the technical field of collection and automatic packaging of coal samples in a coal sample collection process, and particularly relates to an automatic packaging and sample collection integrated system.

Background

The coal sample collector is a main supporting device in the coal in-plant inspection process, the coal sample collector which is commonly used is manually and sequentially placed into sample collecting barrels, a plurality of sample collecting barrels are arranged in each collector, after the coal sample is collected, the sample collecting barrels are manually taken out, the coal sample is packaged by a plastic bag and coal sample information is compiled, and then the coal sample is transported to a sample preparation room for sample preparation.

The existing coal sample collecting device has certain defects in the using process, dishonest behaviors such as human factors and the like are easy to occur in the collecting, packaging and transferring processes of coal samples, the safety of samples and information is difficult to ensure, the hidden trouble of invisibility exists in the test result of the coal samples, and disputes between supply and demand parties are easy to cause, so that an automatic sample collection and packaging system is provided.

Disclosure of Invention

The invention provides an automatic packaging and sample collection integrated system, and aims to solve the problem of tightness detection.

The invention is realized in such a way that an automatic packaging and sample collection integrated system comprises a sample collector, a sample collection barrel, a capping machine, a close-protection barrel cover and a chute, wherein when the system is assembled, a chain plate machine extending out of the right end of the capping machine is inserted into a gap of a base component of the sample collector, a first machine frame of the capping machine is tightly attached to the left side of the sample collector, and the left side of the capping machine is provided with the tightly attached chute and is opposite to the chain plate machine.

Preferably, the sample collector comprises a first frame, a speed reduction motor, a positioning disc assembly and a base assembly, wherein the positioning disc assembly is mounted above the first frame, the speed reduction motor is mounted on a vertical shaft at the upper end of the positioning disc assembly, and the base assembly is mounted at the lower end of the first frame.

Preferably, the positioning disc assembly comprises a cover plate, a feed port is formed in the cover plate, a vertical shaft is mounted at the center of the cover plate, a tapered roller bearing is mounted between the vertical shaft and the cover plate, a lifting sealing plate is mounted below the cover plate, a sample collecting barrel lifting space for weighing is formed in the position corresponding to the feed port, and a positioning disc is mounted at the lower end of the vertical shaft and provided with a sample collecting barrel positioning station.

Preferably, the base assembly comprises a bottom plate, a notch is arranged on the bottom plate corresponding to a sample collecting barrel positioning station on the positioning plate and used as a sample inlet station and a sample outlet station, a slide rail welded on the bottom plate, a sample collecting barrel guide frame welded on the bottom plate, a movable door welded on the sample collecting barrel guide frame, a movable door with one end assembled on the movable door and the other end welded on the bottom plate, a lifting seal plate lifting mechanism welded on the bottom plate, and a lifting weighing platform corresponding to a feed inlet.

Preferably, the cover sealing machine comprises a second frame, wherein the left end and the right end of the second frame are provided with a sample collecting barrel outlet, a cover pressing device arranged at the upper end of the second frame, a chain plate machine arranged at the lower end of the second frame, and a cover pressing position and a card writing position positioning device arranged on the chain plate machine, the cover pressing device comprises a base, a cover storage barrel arranged at the right end above the base, cover falling stopping devices arranged at symmetrical positions on two sides of the cover storage barrel above the base, a cover pressing mechanism arranged in the middle of the base, a card writing device arranged at the left end below the base, a guide mechanism arranged below the base, and a cover pulling device arranged below the base.

Compared with the prior art, the invention has the beneficial effects that: the device can not only meet the requirement of online weighing in the sample collection process, but also prevent the water loss of samples, can realize the automatic sample collection and collection of the sample collection barrel, the automatic sealing and the automatic establishment of sample information by matching with a close-protection sample collection barrel and a sealing cover machine, realizes the automation of the whole process of collection, packaging and information establishment of coal samples, can realize the informatization secret management of the samples with equipment such as a computer terminal and the like, and brings better use prospect.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the housing of the present invention;

FIG. 3 is a schematic view of a cover plate and a positioning plate connection structure according to the present invention;

FIG. 4 is a schematic structural diagram of the lifting mechanism of the present invention;

FIG. 5 is a schematic view of the connection structure of the rack and the sample collection barrel according to the present invention;

fig. 6 is a schematic view of the base structure of the present invention.

In the figure: 1. a sample collector; 101. a first frame; 102. a reduction motor; 103. a puck assembly; 10301. a cover plate; 10302. a vertical shaft; 10303. a tapered roller bearing; 10304. lifting the sealing plate; 10305. positioning a plate; 104. a base assembly; 10401. a base plate; 10402. a movable door; 10403. a movable door opening and closing mechanism; 10404. a sample collection barrel guide frame; 10405. a slide rail; 10406. a lifting mechanism for lifting the sealing plate; 10407. lifting the weighing platform; 2. a sample collection barrel; 3. a capping machine; 301. a second frame; 302. a positioning device; 303. a capping device; 304. a chain plate machine; 30301. a base; 30302. writing the card device; 30303. a cover pulling device; 30304. a capping mechanism; 30305. a guide mechanism; 30606. a lid-falling stopper; 30307. a cover storage cylinder; 4. a security barrel cover; 5. a chute.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, in the description of the present invention, furthermore, "first", "second", "third", and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.