Use method of large-format glass ultrafast picosecond laser cutting machine

文档序号:1349704 发布日期:2020-07-24 浏览:31次 中文

阅读说明:本技术 一种大幅面玻璃超快皮秒激光切割机的使用方法 (Use method of large-format glass ultrafast picosecond laser cutting machine ) 是由 黄凯鑫 许德政 黄静 于 2020-04-28 设计创作,主要内容包括:一种大幅面玻璃超快皮秒激光切割机的使用方法,包括以下具体步骤:S1、驱动组件带动待切割玻璃朝向激光器的发射端移动;S2、激光器通电运行在待切割玻璃产生众多丝孔;众多丝孔在待切割玻璃上形成微裂纹;其中,激光器的脉宽不大于10ps;S3、在待切割玻璃上微裂纹两侧施加外力,使待切割玻璃沿微裂纹切断。本发明提供的激光切割机对玻璃工件进行切割后,得到的玻璃工件切割端面平整,且无需二次CNC研磨,大大提高加工效率;在玻璃切割时的切割线宽极窄,另外,在对玻璃工件加工过程中无污水产生更加环保,切割速度快大大提高玻璃制品的生产效率。(A use method of a large-format glass ultrafast picosecond laser cutting machine comprises the following specific steps: s1, driving the glass to be cut to move towards the emitting end of the laser by the driving assembly; s2, electrifying the laser to operate on the glass to be cut to generate a plurality of wire holes; the plurality of wire holes form micro cracks on the glass to be cut; wherein the pulse width of the laser is not more than 10 ps; and S3, applying external force to two sides of the micro-crack on the glass to be cut to cut the glass to be cut along the micro-crack. After the glass workpiece is cut by the laser cutting machine, the obtained cut end face of the glass workpiece is flat, secondary CNC grinding is not needed, and the processing efficiency is greatly improved; the cutting line width when glass cutting is extremely narrow, in addition, does not have the sewage and produces more environmental protection in the course of working to glass work piece, and the cutting speed is fast improves glass product's production efficiency greatly.)

1. The use method of the large-format glass ultrafast picosecond laser cutting machine is characterized by comprising the following specific steps of:

s1, the driving component (103) drives the glass (102) to be cut to move towards the emitting end of the laser (101);

s2, focusing laser emitted by the laser (101) on the surface of the glass (102) to be cut, and electrifying the laser (101) to operate to generate a plurality of wire holes on the surface of the glass (102) to be cut; the plurality of wire holes form micro-cracks on the glass (102) to be cut; wherein the pulse width of the laser (101) is not more than 10 ps;

and S3, applying external force to two sides of the microcrack on the glass (102) to be cut, and cutting off the glass (102) to be cut along the microcrack.

2. The method for using the large-format glass ultrafast picosecond laser cutter according to claim 1, wherein the laser (101) is a picosecond laser.

3. The use method of the large-format glass ultrafast picosecond laser cutting machine according to claim 2, wherein the wavelength of the laser (101) is 1064nm, and the working frequency is 50-200 kHz.

Technical Field

The invention relates to the technical field of laser cutting, in particular to a using method of a large-format glass ultrafast picosecond laser cutting machine.

Background

The large-format glass processing mode mainly comprises water jet cutting and glass knife scratching; the large-format glass is processed by adopting a water jet cutting mode, products with various patterns can be cut from the large-format glass, but because the water jet cutting of the large-format glass is limited by the cutting line width of the water jet, finer patterns cannot be processed; the glass cutter is adopted to process the large-format glass, the cutting speed is high, the processing efficiency is high, but the glass cutter is limited to a working mode and is mainly applied to linear cutting of the glass, and the existing large-format glass processing mode cannot meet the requirement of high processing requirement on the large-format glass; therefore, the application provides a use method of the large-format glass ultrafast picosecond laser cutting machine.

Disclosure of Invention

Objects of the invention

In order to solve the technical problems in the background art, the invention provides a use method of a large-format glass ultrafast picosecond laser cutting machine, and the glass workpiece is cut by the laser cutting machine, so that the cut end face of the obtained glass workpiece is flat, secondary CNC grinding is not needed, and the processing efficiency is greatly improved; the cutting line width when glass cutting is extremely narrow, in addition, does not have the sewage and produces more environmental protection in the course of working to glass work piece, and the cutting speed is fast improves glass product's production efficiency greatly.

(II) technical scheme

In order to solve the problems, the invention provides a use method of a large-format glass ultrafast picosecond laser cutting machine, which comprises the following specific steps:

s1, driving the glass to be cut to move towards the emitting end of the laser by the driving assembly;

s2, focusing laser emitted by a laser on the surface of the glass to be cut, and electrifying the laser to generate a plurality of filament holes on the surface of the glass to be cut; the plurality of wire holes form micro cracks on the glass to be cut; wherein the pulse width of the laser is not more than 10 ps;

and S3, applying external force to two sides of the micro-crack on the glass to be cut to cut the glass to be cut along the micro-crack.

Preferably, the laser is a picosecond laser.

Preferably, the wavelength of the laser is 1064nm, and the working frequency is 50-200 kHz.

The technical scheme of the invention has the following beneficial technical effects:

according to the invention, a glass workpiece is cut by laser, and the laser emitted during laser cutting is related to the absorption depth of a material to wavelength and is divided into surface absorption and bulk absorption according to the absorption depth; the light transmittance of common silicate glass to 1064nm wavelength is more than 92.1%, the common silicate glass has stronger transmission effect to laser with peak power of megawatt level, but the glass belongs to wide band gap dielectric material, therefore, the method adopts the laser with pulse width below 10ps level to effectively induce the multi-photon absorption capability of the glass to be cut so as to cut the glass to be cut; when the device is used, the driving assembly drives the glass to be cut to move towards the emitting end of the laser, the glass to be cut passes through the emitting end of the laser along the position where the glass needs to be cut, the laser radiates photons, the glass to be cut is subjected to multiphoton absorption to generate conduction band electrons, the electrons at high energy level emit phonons during the movement of the glass to be cut, the absorbed energy is transferred to crystal lattices, and the crystal lattices undergo energy deposition to cause material melting or mechanical damage; when a laser beam emitted by a laser device is transmitted through glass to be cut, Kerr self-focusing and plasma defocusing exist at the same time, and a micron-sized filament hole is formed in the glass to be cut; each wire hole extends for a depth of several millimeters in the glass to be cut, micro cracks are formed on the surface of the glass to be cut by the multiple groups of wire holes, external force is applied to the glass to be cut, the glass to be cut can be cut along the cracks, and the operation is simple and the use is convenient;

after the glass workpiece is cut by the laser cutting machine, the obtained cut end face of the glass workpiece is flat, secondary CNC grinding is not needed, and the processing efficiency is greatly improved; the cutting line width when glass cutting is extremely narrow, in addition, does not have the sewage and produces more environmental protection in the course of working to glass work piece, and the cutting speed is fast improves glass product's production efficiency greatly.

Drawings

Fig. 1 is a flowchart of a method for using a large-format glass ultrafast picosecond laser cutting machine according to the present invention.

Fig. 2 is a schematic position diagram of a laser and a driving assembly in a method for using the large-format glass ultrafast picosecond laser cutting machine according to the present invention.

Reference numerals: 101. a laser; 102. glass; 103. a drive assembly.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1-2, the application method of the ultrafast picosecond laser cutting machine for large-format glass provided by the invention comprises the following specific steps:

s1, the driving component 103 drives the glass 102 to be cut to move towards the emitting end of the laser 101;

further, the driving component 103 is a linear motor device; the arrow in the figure refers to the moving direction of the driving assembly 103 to drive the glass 102 to be cut; it should be noted that the laser 101 and the driving assembly 103 are both disposed on a machine tool, wherein the machine tool employs position loop feedback control to implement the function of equidistant laser triggering on the surface of the glass 102 to be cut, and the configuration of corresponding software is generally the prior art and is not described in detail;

s2, focusing laser emitted by the laser 101 on the surface of the glass 102 to be cut, and electrifying the laser 101 to operate to generate a plurality of filament holes on the surface of the glass 102 to be cut; the plurality of wire holes form micro-cracks on the glass 102 to be cut; wherein the pulse width of the laser 101 is not more than 10 ps;

and S3, applying external force to the two sides of the microcrack on the glass 102 to be cut, and cutting the glass 102 to be cut along the microcrack.

According to the invention, a glass workpiece is cut by laser, and the laser emitted during laser cutting is related to the absorption depth of a material to wavelength and is divided into surface absorption and bulk absorption according to the absorption depth; the light transmittance of common silicate glass to 1064nm wavelength is more than 92.1%, the common silicate glass has stronger transmission effect to laser with peak power of megawatt level, but the glass belongs to wide band gap dielectric material, therefore, the method adopts the laser 101 with the pulse width below 10ps level to effectively induce the multi-photon absorption capacity of the glass 102 to be cut so as to cut the glass 102 to be cut; when the device is used, the driving component 103 drives the glass to be cut 102 to move towards the emitting end of the laser 101, the glass to be cut 102 passes through the emitting end of the laser 101 along the position needing to be cut, the laser 101 radiates photons, the glass to be cut 102 generates conduction band electrons through multiphoton absorption, the electrons at high energy level emit phonons in the motion of the glass to be cut 102, the absorbed energy is transferred to crystal lattices, and the crystal lattices undergo energy deposition to cause material melting or mechanical damage; when a laser beam emitted by the laser 101 is transmitted through the glass 102 to be cut, Kerr self-focusing and plasma defocusing exist at the same time, and a micron-sized filament hole is formed on the glass 102 to be cut; each wire hole extends for a depth of several millimeters in the glass 102 to be cut, microcracks are formed on the surface of the glass 102 to be cut by the multiple groups of wire holes, external force is applied to the glass 102 to be cut, the glass 102 to be cut can be cut off along the cracks, and the operation is simple and the use is convenient.

In an optional embodiment, the laser 101 is a picosecond laser, the wavelength of the laser 101 is 1064nm, and the working frequency is 50-200 kHz;

in an optional embodiment, in S2, the laser emitted by the laser 101 is incident on the glass 102, and an optical element is used to form a multi-point focus on the upper surface of the glass 102 to be cut, so as to effectively further increase the power density of the laser and improve the cutting effect.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

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