阅读说明：本技术 用于电路板的双连接器组件 (Dual connector assembly for circuit boards ) 是由 B.P.科斯特洛 W.C.麦克吉三世 于 2020-02-05 设计创作，主要内容包括：一种双连接器组件(104),包括第一和第二电连接器(106,108)。第一电连接器具有保持第一触头(202)的第一壳体(200)。第一壳体具有与第一配合连接器(110)配合的配合端(222)和安装至电路板(102)的安装端(224)。第一壳体具有包括第一安装表面(242)的第一安装块(240)。第二电连接器具有保持第二触头(302)的第二壳体(300)。第二壳体具有与第二配合连接器(112)配合的配合端(322)和耦接至第一壳体的安装端的安装端(324)。第二壳体具有面向第一安装块的第二安装块(340),使得第二安装表面(342)接合第一安装表面以将第二壳体相对于电路板定位。第二壳体的安装端通过第一电连接器与电路板保持间隔开。(A dual connector assembly (104) includes first and second electrical connectors (106, 108). The first electrical connector has a first housing (200) holding a first contact (202). The first housing has a mating end (222) that mates with the first mating connector (110) and a mounting end (224) that mounts to the circuit board (102). The first housing has a first mounting block (240) including a first mounting surface (242). The second electrical connector has a second housing (300) holding a second contact (302). The second housing has a mating end (322) that mates with the second mating connector (112) and a mounting end (324) that is coupled to the mounting end of the first housing. The second housing has a second mounting block (340) facing the first mounting block such that the second mounting surface (342) engages the first mounting surface to position the second housing relative to the circuit board. The mounting end of the second housing is held spaced apart from the circuit board by the first electrical connector.)

1. A dual connector assembly (104), comprising:

a first electrical connector (106) having a first housing (200) holding a first contact (202), the first housing having a mating end (222) configured to mate with the first mating connector (110) and a mounting end (224) configured to be mounted to a circuit board (102), the first contact extending between the mating end and the mounting end to electrically connect the first mating connector and the circuit board, the first housing having a first mounting block (240) including a first mounting surface (242); and

a second electrical connector (108) having a second housing (300) holding a second contact (302), the second housing having a mating end (322) configured to mate with the second mating connector (112) and a mounting end (324) coupled to the mounting end of the first housing, the second contact extending between the mating end and the mounting end to electrically connect with the second mating connector and the circuit board, the second housing having a second mounting block (340) including a second mounting surface (342), the second mounting block facing the first mounting block at the mounting end such that the second mounting surface engages the first mounting surface to position the second housing relative to the circuit board, the mounting end of the second housing being held spaced apart from the circuit board by the first electrical connector.

2. The dual connector assembly (104) of claim 1 wherein the first mounting surface (242) defines a datum surface (248) to position the second electrical connector (108) relative to the first electrical connector (106) independent of a circuit board (102).

3. The dual-connector assembly (104) of claim 1, wherein the mounting end (324) of the second housing (300) is positioned by the first electrical connector (106) spaced from the circuit board (102).

4. The dual-connector assembly (104) of claim 1, wherein a gap (356) is defined between the mounting end (324) of the second housing (300) and the circuit board (102).

5. The dual-connector assembly (104) of claim 1, wherein the mounting end (224) of the first electrical connector (106) faces a first surface (116) of the circuit board (102) and the mounting end (324) of the second electrical connector (108) faces a second surface (118) of the circuit board opposite the first surface.

6. The dual-connector assembly (104) of claim 1, wherein at least one of the first and second mounting blocks (240, 340) is positioned forward of an edge (114) of the circuit board (102).

7. The dual-connector assembly (104) of claim 1, wherein the first electrical connector (106) is coupled to the circuit board (102) independently of a second electrical connector (108) coupled to the circuit board.

8. The dual-connector assembly (104) of claim 1, wherein the first mounting surface (242) is a bottom surface of the first housing (200) and the second mounting surface (342) is a top surface of the second housing (300) that directly engages the first housing.

9. The dual-connector assembly (104) of claim 1, wherein the first housing (200) includes a first positioning post (234) extending through the circuit board (102) and having a first positioning surface (236) that engages the second housing (300) to position the second housing relative to the first housing independent of the circuit board.

10. The dual-connector assembly (104) of claim 1, wherein the second housing (300) includes a second locating post (334) extending through the circuit board (102) and having a second locating surface (336) that engages the first housing (200) to locate the second housing relative to the first housing independent of the circuit board.

11. The dual connector assembly (104) of claim 1, wherein the first housing (200) includes a first circuit board notch (244) at the mounting end configured to receive the circuit board, the first contact extending into the first circuit board notch to electrically connect to the circuit board (102), the second housing (300) having a second circuit board notch (344) at the mounting end, the second circuit board notch (344) configured to receive the circuit board, the second contact extending into the second circuit board notch to electrically connect to the circuit board (102).

12. The dual-connector assembly (104) of claim 1, wherein a circuit board channel (350) is defined between the mounting end of the first housing (200) and the mounting end of the second housing (300), the circuit board channel receiving the circuit board (102) between the mounting ends of the first and second housings.

13. The dual-connector assembly (104) of claim 12, wherein the circuit board passageway (350) is oversized relative to the circuit board (102) such that the mounting end of the first housing (200) engages the circuit board and defines a gap (356) between the mounting end of the second housing (300) and the circuit board.

14. The dual connector assembly (104) of claim 1, wherein the first housing (200) includes a card slot (232) at the mating end configured to receive the circuit card (124) of the first mating connector (110), and the second housing includes a card slot (332) at the mating end configured to receive the circuit card (134) of the second mating connector (112).

15. The dual-connector assembly (104) of claim 1, wherein the first contact (202) is a first power contact and the second contact (302) is a second power contact.

Technical Field

The subject matter herein relates generally to electrical connector systems.

Background

Electrical connector systems are used to electrically connect various components to circuit boards. Some known electrical connector systems utilize press-fit connectors that are press-fit to a circuit board. Due to space limitations on the circuit board, it may be desirable in some electrical connector systems to provide a stacked electrical connector that provides two or more mating interfaces for mating with two or more components (e.g., plug connectors). In some known electrical connector systems, a stacked electrical connector is provided with two mating interfaces on one side of a circuit board. However, in other known electrical connector systems, it may be desirable to have the mating interface cross the circuit board on the phase side of the circuit board.

Conventional stacked electrical connectors that span circuit boards are bulky and can be difficult to assemble. In addition, mating forces applied to the electrical connector during mating with the mating connector tend to rotate the connector relative to the circuit board. The mating force may damage the electrical interface between the contacts and the circuit board. Other known electrical connector systems use a second circuit board oriented perpendicular to the main circuit board with a pair of electrical connectors mounted to a vertical circuit board. A third electrical connector is disposed on the main circuit board, the third electrical connector receiving the vertical circuit board. Such electrical connector systems are expensive because the multiple electrical connectors and additional circuit boards and mounting hardware support the vertical circuit boards to mate and un-mate the plug connectors.

Disclosure of Invention

According to the present invention, a dual connector assembly is provided that includes a first electrical connector and a second electrical connector. The first electrical connector has a first housing that holds a first contact. The first housing has a mating end configured to mate with a first mating connector and a mounting end configured to be mounted to a circuit board. The first contact extends between a mating end and a mounting end to electrically connect with a first mating connector and a circuit board. The first housing has a first mounting block including a first mounting surface. The second electrical connector has a second housing that holds a second contact. The second housing has a mating end configured to mate with a second mating connector and a mounting end coupled to the mounting end of the first housing. The second contact extends between the mating end and the mounting end to electrically connect with a second mating connector and the circuit board. The second housing has a second mounting block including a second mounting surface. The second mounting block faces the first mounting block at the mounting end such that the second mounting surface engages the first mounting surface to position the second housing relative to the circuit board. The mounting end of the second housing is held spaced apart from the circuit board by the first electrical connector.

Drawings

Fig. 1 is a front perspective view of an electrical connector system having a dual connector assembly according to an exemplary embodiment;

fig. 2 is a rear perspective view of an electrical connector system according to an exemplary embodiment;

fig. 3 is a top perspective view of a dual connector assembly of an electrical connector system according to an exemplary embodiment;

fig. 4 is a bottom perspective view of a dual connector assembly of an electrical connector system according to an exemplary embodiment;

fig. 5 is an exploded view of a first electrical connector of a dual-connector assembly according to an exemplary embodiment;

FIG. 6 is a front perspective view of the first electrical connector ready for mounting to a circuit board;

fig. 7 is an exploded view of a second electrical connector of the dual-connector assembly according to an exemplary embodiment;

FIG. 8 is a front perspective view of a second electrical connector prepared for mounting to the first electrical connector and the circuit board;

fig. 9 is a front view of a dual connector assembly of an electrical connector system according to an exemplary embodiment;

fig. 10 is a cross-sectional view of the electrical connector system taken along line 10-10 shown in fig. 9;

fig. 11 is a cross-sectional view of the electrical connector system taken along line 11-11 shown in fig. 9.

Detailed Description

Fig. 1 is a front perspective view of an electrical connector system 100 according to an exemplary embodiment. Fig. 2 is a rear perspective view of the electrical connector system 100 according to an exemplary embodiment. The electrical connector system 100 includes a circuit board 102 and a dual connector assembly 104 coupled to the circuit board 102. The dual-connector assembly 104 includes a first electrical connector 106 and a second electrical connector 108 separate from the first electrical connector 106. The first and second electrical connectors 106, 108 are coupled to the circuit board 102, respectively. The first mating connector 110 is configured to be coupled to the first electrical connector 106 and the second mating connector 112 is configured to be coupled to the second electrical connector 108.

In an exemplary embodiment, the dual connector assembly 104 is coupled to an edge 114 of the circuit board 102. The circuit board 102 includes a first surface 116 and a second surface 118 with an edge 114 extending therebetween. The first electrical connector 106 is coupled to the circuit board 102 at a first surface 116, and the second electrical connector 108 is coupled to the circuit board 102 at a second surface 118. In the illustrated embodiment, the first surface 116 is an upper surface, and the first electrical connector 106 is generally located above the first surface 116. Optionally, a portion of the first electrical connector 106 extends forward of the edge 114. In the illustrated embodiment, the second surface 118 is a lower surface, and the second electrical connector 108 is generally located below the second surface 118. Optionally, a portion of the second electrical connector 108 extends forward of the edge 114.

During assembly, the first electrical connector 106 may be initially coupled to the first surface 116 of the circuit board 102, and then the second electrical connector 108 may be coupled to the circuit board 102 until the second electrical connector 108 engages the first electrical connector 106. In an exemplary embodiment, the second electrical connector 108 is coupled to the first electrical connector 106 forward of an edge 114 of the circuit board 102. In an exemplary embodiment, the second electrical connector 108 is coupled to the first electrical connector 106 through the circuit board 102.

The first electrical connector 106 is used to position the second electrical connector 108 relative to the circuit board 102. For example, the second electrical connector 108 engages the first electrical connector 106 to position the second electrical connector 108 independent of the circuit board 102. In an exemplary embodiment, the second electrical connector 108 bottoms out against the first electrical connector 106, but not against the circuit board 102. Thus, with the first electrical connector 106 independent of the circuit board 102, the mating interface of the second electrical connector 108 is positioned relative to the mating interface of the first electrical connector 106. The first electrical connector 106 may be manufactured with tighter tolerances than the circuit board 102 so that the second electrical connector 108 may be more accurately positioned using the first electrical connector 106 as a reference rather than using the circuit board 102 as a reference. In an exemplary embodiment, the dual connector assembly 104 may be coupled to different circuit boards 102 having different thicknesses without changing the relative positions of the mating interfaces of the first and second electrical connectors 106, 108 because the second electrical connector 108 is positioned by the first electrical connector 106 rather than the circuit board 102 (e.g., by the second surface 118).

In an exemplary embodiment, the first electrical connector 106 and the second electrical connector 108 are power receptacle connectors. The power receptacle connector includes power contacts for electrically connecting the mating connectors 110, 112 and the circuit board 102. The power receptacle connector includes a receptacle configured to receive a portion of the mating connector 110, 112. For example, the mating connectors 110, 112 may be plug connectors configured to plug into power receptacle connectors. In alternative embodiments, the first electrical connector 106 and the second electrical connector 108 may be other types of connectors. In the illustrated embodiment, the first and second electrical connectors 106, 108 include signal contacts and power contacts. In an alternative embodiment, the first and second electrical connectors 106, 108 may include only power contacts. In other alternative embodiments, the first and second electrical connectors 106, 108 may include only signal contacts. In various embodiments, the first electrical connector 106 and the second electrical connector 108 may include ground contacts.

The first mating connector 110 includes a housing 120 that holds one or more mating contacts 122. In the illustrated embodiment, the housing 120 holds a circuit card 124 having mating contacts 122. The card edge 126 of the circuit card 124 is configured to plug into the first electrical connector 106. In the exemplary embodiment defined by circuit traces, pads, vias, etc., of circuit card 124. Optionally, the mating contacts 122 may include power mating contacts, signal mating contacts, and/or ground mating contacts. The mating contacts 122 may be disposed on an upper surface of the circuit card 124 and/or a lower surface of the circuit card 124. In various embodiments, the first mating connector 110 may be an I/O connector, such as a transceiver module.

The second mating connector 112 includes a housing 130 that holds one or more mating contacts 132. In the illustrated embodiment, the housing 130 holds a circuit card 134 having mating contacts 132. The card edge 136 of the circuit card 134 is configured to plug into the second electrical connector 108. In an exemplary embodiment, the mating contacts 132 are defined by circuit traces, pads, vias, etc. of the circuit card 134. Optionally, the mating contacts 132 may include power mating contacts, signal mating contacts, and/or ground mating contacts. The mating contacts 132 may be disposed on an upper surface of the circuit card 134 and/or a lower surface of the circuit card 134. In various embodiments, the second mating connector 112 may be an I/O connector, such as a transceiver module. In other various embodiments, the second mating connector 112 may be integrated with the first mating connector 110 into a single mating connector that is configured to mate with both the first electrical connector 106 and the second electrical connector 108.

Fig. 3 is a top perspective view of the electrical connector system 100 according to an exemplary embodiment. Fig. 4 is a bottom perspective view of the electrical connector system 100 according to an exemplary embodiment.

The first electrical connector 106 includes a housing 200 that holds one or more contacts 202. The housing 200 has a front 210 and a rear 212. The housing 200 includes a first side 214 and a second side 216. The housing 200 extends between a first end 218 and a second end 220. In the illustrated embodiment, the first electrical connector 106 is oriented such that the first end 218 is a top and the second end 220 is a bottom; however, other orientations are possible in alternative embodiments. The housing 200 extends between a mating end 222 and a mounting end 224. In the illustrated embodiment, the mounting end 224 is disposed at the second end 220, such as at the bottom. In the illustrated embodiment, the mating end 222 is disposed at the front 210. In the exemplary embodiment, housing 200 includes a cavity 226 (shown in FIG. 2) that receives contact 202. The cavity 226 may be open at the rear 212 to receive the contact 202.

In the exemplary embodiment, housing 200 includes an extension 230 at front 210. The extension 230 includes a card slot 232 configured to receive the circuit card 124 (shown in fig. 2) of the first mating connector 110 (shown in fig. 2). The contacts 202 are disposed in the card slots 232 to mate with the circuit card 124. In an exemplary embodiment, the contacts 202 are arranged in upper and lower rows above and below the card slot 232 to mate with both sides of the circuit card 124. In alternative embodiments, other orientations of the contacts 202 are possible.

In the exemplary embodiment, housing 200 includes a mounting block 240 having a mounting surface 242. The second electrical connector 108 is coupled to the housing 200 at the mounting block 240. For example, the second electrical connector 108 engages the mounting surface 242 to position the second electrical connector 108 relative to the first electrical connector 106. The mounting block 240 is located at the second end 220 and at the front portion 210. A circuit board recess 244 is located at the rear of the mounting block 240. The circuit board recess 244 receives the circuit board 102. The mounting block 240 is configured to be positioned in front of the edge 114 of the circuit board 102. In the exemplary embodiment, housing 200 includes a bottom wall 246 rearward of mounting block 240 along second end 220. The bottom wall 246 defines a circuit board recess 244. The bottom wall 246 faces the circuit board 102. In an exemplary embodiment, the bottom wall 246 engages the first surface 116 of the circuit board 102. The first electrical connector 106 is mounted to the circuit board 102 until the bottom wall 246 is positioned on the first surface 116. The engagement of the bottom wall 246 with the first surface 116 positions the first electrical connector 106 relative to the circuit board 102. The bottom wall 246 is a reference surface 248 of the first electrical connector 106.

The second electrical connector 108 includes a housing 300 that holds one or more contacts 302. The housing 300 has a front 310 and a rear 312. The housing 300 includes a first side 314 and a second side 316. The housing 300 extends between a first end 318 and a second end 320. In the embodiment shown, the second electrical connector 108 is oriented such that the first end 318 is a bottom and the second end 320 is a top; however, other orientations are possible in alternative embodiments. The housing 300 extends between a mating end 322 and a mounting end 324, as shown in fig. 4. In the illustrated embodiment, the mounting end 324 is disposed at the second end 320, such as at the top. In the illustrated embodiment, the mating end 322 is disposed at the front 310. In the exemplary embodiment, housing 300 includes a cavity 326 (shown in FIG. 2) that receives contact 302. The cavity 326 may be open at the rear 312 to receive the contact 302.

In the exemplary embodiment, housing 300 includes an extension 330 at front 310. The extension 330 includes a card slot 332 configured to receive the circuit card 134 (shown in fig. 2) of the second mating connector 112 (shown in fig. 2). The contacts 302 are disposed in the card slot 332 to mate with the circuit card 134. In an exemplary embodiment, the contacts 302 are arranged in upper and lower rows above and below the card slot 332 to mate with both sides of the circuit card 134. In alternative embodiments, other orientations of the contacts 302 are possible.

In the exemplary embodiment, housing 300 includes a mounting block 340 having a mounting surface 342. The mounting block 340 of the second electrical connector 108 is coupled to the mounting block 240 of the first electrical connector 106 to position the second electrical connector 108 relative to the first electrical connector 106. For example, the mounting surface 342 engages the mounting surface 242 to position the second electrical connector 108 relative to the first electrical connector 106. The mounting block 340 is located at the second end 320 and at the front 310. The mounting block 340 is configured to be positioned in front of the edge 114 of the circuit board 102.

The circuit board recess 344 is located rearward of the mounting block 340. The circuit board recess 344 receives the circuit board 102. The circuit board notches 344 align with the circuit board notches 244 to form a circuit board channel 350 that receives the circuit board 102. In the exemplary embodiment, housing 300 includes a bottom wall 346 along second end 320 rearward of mounting block 340. The bottom wall 346 defines a circuit board recess 344. The bottom wall 346 faces the circuit board 102.

In an exemplary embodiment, the bottom wall 346 is configured to be spaced apart from the second surface 118 of the circuit board 102 when the second electrical connector 108 is coupled to the first electrical connector 106. For example, the mounting surface 242 positions the second electrical connector 108 such that the bottom wall 346 is spaced apart from the second surface 118 of the circuit board 102. A gap 356 is formed between the bottom wall 346 and the second surface 118. The width of the gap 356 depends on the width of the circuit board channel 350 and the thickness of the circuit board 102. In an exemplary embodiment, the width of the circuit board channel 350 is wide enough to accommodate different circuit boards 102 of different thicknesses. For example, the circuit board passages 350 may accommodate 2.5mm thick circuit boards and 3.5mm thick circuit boards without changing the spacing between the mating interfaces of the first electrical connector 106 and the second electrical connector 108. For example, circuit boards 102 of different thicknesses may be accommodated because the second electrical connector 108 is positioned independently of the circuit board 102 by engagement with the first electrical connector 106. The oversized circuit board passage 350 accommodates manufacturing tolerances of the circuit board 102 without affecting the spacing of the mating interfaces of the first and second electrical connectors 106, 108.

Fig. 5 is an exploded view of the first electrical connector 106 according to an exemplary embodiment. The first electrical connector 106 includes a housing 200 and contacts 202. In the illustrated embodiment, the contacts 202 include signal contacts 204 and power contacts 206. The first electrical connector 106 includes a contact holder 260 configured to hold the power contacts 206 and/or the signal contacts 204. Optionally, a plurality of contact holders 260 may be provided. The first electrical connector 106 includes contact spacers 270 for organizing the signal contacts 204.

The contact holder 260 includes a mounting end 262 configured to face and/or mount to the circuit board 102 (shown in fig. 1). The contact holder 260 includes contact channels 264 that receive the power contacts 206 and the signal contacts 204. The contact holder 260 may position the ends of the signal contacts 204 and the power contacts 206 relative to one another for mounting to the circuit board 102. In an exemplary embodiment, the contact holder 260 includes a securing feature 266 for securing the contact holder 260 to the housing 200. For example, the securing features 266 may be posts, tabs, latches, openings, or other types of securing features that interface with the housing 200 to maintain the relative positions of the contact holder 260 and the housing 200. In an exemplary embodiment, the contact holder 260 is made of a dielectric material, such as plastic.

The contact spacer 270 includes contact channels 272 that receive the individual signal contacts 204. Contact channels 272 may be provided along the front 274 and rear 276 of the contact spacer 270 to receive different sets of signal contacts 204. The signal contacts 204 may be snapped into the contact channels 272 and retained therein by latches or other types of securing features. In alternative embodiments, the contact spacers 270 may be overmolded over the signal contacts 204. In an exemplary embodiment, the contact spacer 270 is made of a dielectric material, such as plastic.

In an exemplary embodiment, each signal contact 204 includes a body 280 extending between a mating end 282 and a terminating end 284. Optionally, the body 280 may have one or more bends to shape the signal contact 204 between the mating end 282 and the terminating end 284. For example, the body 280 may have a 90 ° or right angle bend. In the illustrated embodiment, the mating end 282 includes spring beams 286 having a mating interface configured to mate with corresponding mating contacts 122 of the circuit card 124 (shown in fig. 2). In the illustrated embodiment, the termination end 284 includes a compliant pin 288, such as a press fit pin, configured to be terminated to the circuit board 102. For example, the flex pins 288 may be press-fit into plated through holes of the circuit board 102. In alternative embodiments, other types of termination ends, such as solder tails, may be provided.

In an exemplary embodiment, each power contact 206 includes a body 290 extending between a mating end 292 and a terminating end 294. Optionally, the body 290 may have one or more bends to shape the power contact 206 between the mating end 292 and the terminating end 294. For example, the body 290 may have a 90 ° or right angle bend. In the illustrated embodiment, the mating end 292 includes spring beams 296 having a mating interface configured to mate with corresponding mating contacts 122 of the circuit card 124. In the illustrated embodiment, the termination end 294 includes a compliant pin 298, such as a press-fit pin, that is configured to be terminated to the circuit board 102. For example, the compliant pins 298 may be press fit into plated through holes of the circuit board 102. In alternative embodiments, other types of termination ends, such as solder tails, may be provided.

In an exemplary embodiment, a plurality of power contacts 206 are provided to increase the current carrying capacity of the first electrical connector 106. The power contacts 206 may include an anode power contact and a cathode power contact. In an exemplary embodiment, spacers 208 are provided and configured to be positioned between respective power contacts 206. The spacers 208 are made of a dielectric material such as plastic.

Fig. 6 is a front perspective view of the first electrical connector 106 ready for mounting to the circuit board 102. In the exemplary embodiment, housing 200 includes one or more positioning posts 234 extending from a bottom wall 246. The positioning posts 234 extend into circuit board recesses 244. Positioning post 234 may be cylindrical. However, in alternative embodiments, positioning posts 234 may have other shapes, such as rectangular or oval. Positioning post 234 has a positioning surface 236 at its distal end. The positioning surface 236 is configured to engage the second electrical connector 108 (shown in fig. 1) to position the second electrical connector 108 relative to the first electrical connector 106. The locating surface 236 may define a reference surface of the first electrical connector 106.

The circuit board 102 includes a plurality of plated through holes extending therethrough. In the illustrated embodiment, the circuit board 102 includes a signal via 400 and a power via 402. The signal vias 400 connect to corresponding signal traces within the circuit board 102. The power vias 402 are electrically connected to respective power circuits of the circuit board 102.

In an exemplary embodiment, the circuit board 102 includes an opening 410 that extends through the circuit board 102. The openings 410 receive the corresponding positioning posts 234 of the first electrical connector 106. The positioning posts 234 may position the first electrical connector 106 relative to the circuit board 102, for example, to align the signal contacts 204 and the power contacts 206 with the respective signal vias 400 and power vias 402.

Fig. 7 is an exploded view of the second electrical connector 108 according to an exemplary embodiment. The second electrical connector 108 includes a housing 300 and contacts 302. In the illustrated embodiment, the contacts 302 include signal contacts 304 and power contacts 306. The second electrical connector 108 includes a contact holder 360 configured to hold the power contacts 306 and/or the signal contacts 304. Optionally, a plurality of contact holders 360 may be provided. The second electrical connector 108 includes contact spacers 370 for organizing the signal contacts 304.

The contact holder 360 includes a mounting end 362 configured to face the circuit board 102 (shown in fig. 1). The contact holder 360 includes contact channels 364 for receiving the power contacts 306 and the signal contacts 304. The contact holder 360 may position the ends of the signal contacts 304 and the power contacts 306 relative to one another for mounting to the circuit board 102. In an exemplary embodiment, the contact holder 360 includes a securing feature 366 for securing the contact holder 360 to the housing 300. For example, the securing features 366 may be posts, tabs, latches, openings, or other types of securing features that interface with the housing 300 to maintain the relative positions of the contact holder 360 and the housing 300. In an exemplary embodiment, the contact holder 360 is made of a dielectric material, such as plastic.

The contact spacer 370 includes contact channels 372 that receive the individual signal contacts 304. Contact channels 372 may be provided along the front 374 and rear 376 of the contact spacer 370 to receive different sets of signal contacts 304. The signal contacts 304 may be snapped into the contact channels 372 and retained therein by latches or other types of securing features. In alternative embodiments, the contact spacer 370 may be overmolded over the signal contacts 304. In an exemplary embodiment, the contact spacer 370 is made of a dielectric material, such as a plastic material.

In an exemplary embodiment, each signal contact 304 includes a body 380 extending between a mating end 382 and a terminating end 384. Optionally, the body 380 may have one or more bends to shape the signal contact 304 between the mating end 382 and the terminating end 384. For example, the body 380 may have a 90 ° or right angle bend. In the illustrated embodiment, the mating end 382 includes spring beams 386, the spring beams 386 having mating interfaces configured to mate with corresponding mating contacts 122 of the circuit card 124 (shown in fig. 3). In the illustrated embodiment, the termination end 384 includes a compliant pin 388, such as a press fit pin, configured to be terminated to the circuit board 102. For example, the flex pins 388 may be press fit into plated through holes of the circuit board 102. In alternative embodiments, other types of termination ends, such as solder tails, may be provided.

In an exemplary embodiment, each power contact 306 includes a body 390 extending between a mating end 392 and a terminating end 394. Optionally, the body 390 may have one or more bends to shape the power contact 306 between the mating end 392 and the terminating end 394. For example, the body 390 may have a 90 ° or right angle bend. In the illustrated embodiment, the mating end 392 includes spring beams 396 having mating interfaces configured to mate with corresponding mating contacts 122 of the circuit card 124. In the illustrated embodiment, the termination end 394 includes a flexible pin 398, such as a press-fit pin, configured to be terminated to the circuit board 102. For example, the flexible pins 398 may be press fit into plated through holes of the circuit board 102. Other types of termination ends, such as solder tails, may be provided in alternative embodiments.

In an exemplary embodiment, a plurality of power contacts 306 are provided to increase the current carrying capacity of the second electrical connector 108. The power contacts 306 may include an anode power contact and a cathode power contact. In an exemplary embodiment, spacers 308 are provided and configured to be positioned between the respective power contacts 306. The spacers 308 are made of a dielectric material such as plastic.

Fig. 8 is a front perspective view of the second electrical connector 108 ready to be mounted to the first electrical connector 106 and the circuit board 102. In the exemplary embodiment, housing 300 includes one or more locating posts 334 extending from bottom wall 346. The locating posts 334 extend into the circuit board recesses 344 and are configured to be received in corresponding openings 410 in the circuit board 102. Locating post 334 may be cylindrical. However, in alternative embodiments, locating posts 334 may have other shapes, such as rectangular or oval. Positioning post 334 has a positioning surface 336 at its distal end. The positioning surface 336 is configured to engage the first electrical connector 106, such as the bottom wall 246 of the housing 200, to position the second electrical connector 108 relative to the first electrical connector 106. The positioning surface 336 may define a reference surface of the second electrical connector 108.

The bottom wall 346 is configured to engage the positioning post 234 of the first electrical connector 106 when coupled to the first electrical connector 106. The positioning posts 234 extend through openings 410 in the circuit board 102 and protrude beyond the second surface 118. Positioning posts 234 hold bottom wall 346 in a spaced position from second surface 118.

In an exemplary embodiment, the mounting block 240 of the housing 200 includes a mounting feature 250 for mounting the second electrical connector 108 to the first electrical connector 106. The mounting features 250 extend from the mounting surface 242. In the illustrated embodiment, the mounting features 250 are mounting posts; however, in alternative embodiments, other types of mounting features may be provided. The mounting features 250 may include openings that receive mounting posts of the second electrical connector 108. In an exemplary embodiment, the second electrical connector 108 includes an opening that receives the mounting feature 250. Alternatively, the mounting features 250 may be press fit into the mounting blocks 340 to secure the second electrical connector 108 to the first electrical connector 106. The mounting features 250 may include crush ribs. In an exemplary embodiment, the mounting features 250 are elliptical, such as oval, to prevent the second electrical connector 108 from twisting or rotating relative to the first electrical connector 106. In alternative embodiments, the mounting features 250 may have other shapes.

During assembly, the second electrical connector 108 is coupled to the first electrical connector 106 and the circuit board 102. The signal contacts 304 and the power contacts 306 are electrically connected to the circuit board 102. For example, the termination ends 384, 394 (shown in fig. 7) are received in the respective signal and power vias 400, 402.

Fig. 9 is a front view of an electrical connector system 100 according to an example embodiment. The mounting block 340 is coupled to the mounting block 240. In the illustrated embodiment, both mounting blocks 240, 340 are located forward of the front edge 114 of the circuit board 102. The interface 252 between the mounting surfaces 242, 342 is aligned with the circuit board 102. However, in alternative embodiments, the interface 252 may be located at or above the first surface 116, or at or below the second surface 118. For example, the mounting blocks 240, 340 may have different lengths than shown in fig. 8. In various embodiments, one of the mounting blocks 240, 340 may be coplanar with the corresponding bottom wall 246, 346. In various other embodiments, the mounting block may be recessed relative to the bottom wall 246 or 346 to form a recess that receives the other mounting block 240, 340.

The first electrical connector 106 includes a mating interface 207 defined by an extension portion 230, a card slot 232, and signal and power contacts 204, 206. The second electrical connector 108 includes a mating interface 307 defined by an extension 330, a card slot 332, and signal and power contacts 304, 306. During assembly, the first electrical connector 106 is mounted to the first surface 116 of the circuit board 102. The first surface 116 of the circuit board 102 defines a reference surface for positioning the first mating interface 207 relative to the first surface 116. During assembly, the second electrical connector 108 is mounted to the first electrical connector 106. The mounting surface 342 engages the mounting surface 242 at the interface 252. The mounting surface 242 forms a reference surface for the second electrical connector 108. The second mating interface 307 is positioned by the engagement of the mounting surface 342 with the mounting surface 242. Thus, the second mating interface 307 is positioned independent of the circuit board 102 relative to the first mating interface 207 by engagement of the housing 300 with the housing 200. The second electrical connector 108 is not bottomed out against the circuit board 102, but rather is bottomed out against the mounting block 240 to position the second mating interface 307 relative to the first mating interface 207.

Fig. 10 is a cross-sectional view of the electrical connector system 100 taken along line 10-10 shown in fig. 9. Fig. 11 is a cross-sectional view of the electrical connector system 100 taken along line 11-11 shown in fig. 9. During assembly, the second electrical connector 108 is coupled to the first electrical connector 106 such that a gap 356 is formed between the mounting end 324 and the second surface 118 of the circuit board 102. The circuit board passageway 350 is oversized relative to the circuit board 102 to ensure that the second electrical connector 108 does not bottom out against the circuit board 102 when the second electrical connector 108 is coupled to the first electrical connector 106. The circuit board channel 350 has a width 352 between the bottom wall 346 and the bottom wall 246. The width 352 is greater than the thickness 354 of the circuit board 102. Thus, the circuit board 102 does not interfere with coupling the mounting surface 342 to the mounting surface 242 to position the second electrical connector 108 relative to the first electrical connector 106.

During assembly, the first electrical connector 106 is initially coupled to the circuit board 102. The housing 200 abuts against and engages the first surface 116 of the circuit board 102. The first electrical connector 106 is pressed onto the circuit board 102 until the bottom wall 246 is located on the first surface 116. The terminating ends 284, 294 of the signal contacts 204 and the power contacts 206 are received in the respective through-holes 400, 402. Positioning posts 234 extend through circuit board 102 and protrude beyond second surface 118.

During assembly, the second electrical connector 108 is coupled to the first electrical connector 106 and the circuit board 102. The termination ends 384, 394 of the signal contacts 304 and the power contacts 306 are received in the respective through-holes 400, 402. The positioning posts 334 extend through the circuit board 102 to engage the first electrical connector 106. During assembly, the second housing 300 is coupled to the first housing 200 at the mounting blocks 240, 340. The mounting surfaces 242, 342 engage each other at the interface 252. The mounting features 250 are secured to corresponding mounting features 358 (shown in fig. 10). The second mating interface 307 is positioned independent of the circuit board 102 relative to the first mating interface 207 by the mounting blocks 240, 340 and the positioning posts 234, 334. The second housing 300 is not coupled to the second surface 118 of the circuit board 102, but is spaced apart from the second surface 118 to form a gap 356.